Noblelift FE4P20-25N Electric Forklift Spare Parts List BPT-001 PDF Parts Catalog

Description

Noblelift FE4P20-25N Spare Parts List — BPT-001

This is the complete illustrated spare parts list for the Noblelift FE4P20-25N series battery counterbalanced forklift truck. Published under document number BPT-001, the catalog runs 161 pages and breaks the entire truck down into numbered assemblies, each with exploded-view illustrations, OEM part codes, descriptions, and required quantities. It is the document a parts counter, workshop, or fleet maintenance department reaches for when a component needs to be identified and ordered correctly.

File Details

• Manual type: Spare Parts List (illustrated parts catalog)
• Brand: Noblelift
• Model: FE4P20-25N series battery counterbalanced forklift truck
• Document number: FE4P20-25N-BPT-001 / BPT-001
• Language: English
• Page count: 161
• File format: PDF

Chapters Covered

• Drive system
• Drive axle
• Brake assembly
• Gearbox
• Differential mechanism
• Drive wheel assembly
• Lifting motor and installation
• Battery and bracket
• Foot pedal
• Battery box cover
• Right side door
• Right side plate (hoisting frame)
• Left cover plate
• Valve cover
• Counter weight assembly
• Frame (sidesway)
• Frame (ceiling mounted)
• Control panel
• Steering mechanism and installation
• Foot brake
• Parking brake
• Overhead guard and installation
• Rearview mirror installation
• Steering axle and installation
• Steering cylinder
• Steering wheel assembly
• Working cylinder mechanism and installation
• Multiple directional control valve (bigeminy, trigeminy, four joint)
• Hydraulic system
• Mast lifting pipeline (standard, two stage full free, three stage full free)
• Side shifter and pipeline installation
• Fork
• Fork carrier
• Mast
• Lifting cylinder
• Tilted cylinder
• Electric system
• Electronic control element CURTIS
• Power connector assembly
• Labels
• Data nameplate

Drive System, Axle, Brakes and Gearbox

The opening sections cover the complete drivetrain of the FE4P20-25N. The drive system chapter lists the AC drive motor options (HPQ9.1-4NL1 and YDQ9-1-4HC), the encoder, the gearbox, the drive axle assembly, adjusting shims, dowel pins, washers and mounting bolts. The drive axle chapter continues into the brake assemblies with left and right brake cable assemblies, brake pumps, wheel cylinders, pistons, return springs and clearance-adjusting hardware. A separate gearbox chapter details the box, bearings, oil seals, input shaft assembly, gears and box covers, while the differential chapter lists the differential carriers, gear rings, gear axles and pinion gears. Each assembly is presented as an exploded diagram with a matching parts table, so every shim, circlip and seal can be traced to its exact location.

Battery, Charging and Body Panels

The battery section covers the 48V lead-acid battery options from 600Ah to 770Ah in welded and bolted formats, together with the battery bracket welding. The battery box cover is fully broken down — cover welding, hinges, handles, locks, damping pads, air springs, seat options and adjusting pads. Right and left side doors, side plates, cover plates and valve covers are itemised with their fixing plates, lock tongues, air holes, limit seats and star-shaped handles, which makes panel replacement and latch repair straightforward.

Counterweight, Frames and Overhead Guard

Counterweight assemblies are listed for both the 2.0 t and 2.5 t trucks, complete with pins, bolts, spacers, dust plates and caps. Two frame variants are documented — the sidesway frame and the ceiling-mounted frame — each with their weldments, baffles, indicator holders, bolts and anti-vibration pads. The overhead guard, rearview mirror installation and control panel sections round out the operator area, listing the cover, lid, toolbox, micro switches and mounting hardware.

Steering System

Steering is covered in depth: the steering mechanism and installation chapter lists the steering column, steering wheel, adjustable handle, latch segment, bearings and BZZ5-E100BCF-H6 steering gear. The foot brake and parking brake chapters itemise pedals, brake pump assemblies, hydraulic steel pipes, return springs, clevis pins and the complete parking brake linkage down to individual washers and circlips. The steering axle chapter covers the 2.5T steering bridge, steering cylinder, knuckle assemblies, bearings, seals, wheel hubs and grease nipples, while the steering cylinder itself is presented with its seal kit and piston rod assembly. The steering wheel assembly chapter lists pneumatic, solid and environmental-protection tyre options with their inner rims and rim bolts.

Hydraulics, Masts and Attachments

The hydraulic section is extensive. It documents the working cylinder mechanism, the multiple directional control valve in bigeminy, trigeminy and four-joint configurations, and the complete hydraulic system with joints, hose clamps, return hoses, hydraulic hose assemblies, transition steel pipes and O-rings. Mast lifting pipelines are given for standard, two-stage full-free and three-stage full-free masts, with steel pipes, speed limit valves, hoops, strips and press plates. Side shifter and pipeline installation is documented for all three mast types, followed by forks, fork carriers and mast assemblies for standard, two-stage and three-stage full-free configurations. Lifting cylinders are catalogued across every mast height from 2000 mm to 6000 mm, along with short lifting cylinders and tilted cylinders.

Electrical System and Labels

The electric system chapter lists micro switches, combination and key switches, lights, horn, indicator, transducers, emergency switch and the truck body harness. The CURTIS electronic control element section covers the fuse box, controller 1232SE-532 and 1234SE-542, buzzer, relay, 500A fuse and DC48C-SW200-262 contactor. The power connector assembly chapter details the battery connecting cable and battery cable, and the final chapters provide the full label set — warning labels, capacity plates, safety labels, model stickers and the data nameplate with its rivets and load capacity diagram.

Why This Parts List Matters

Ordering the wrong part for a battery forklift is expensive and slow. The Noblelift FE4P20-25N spare parts list removes that risk: every line carries the exact OEM coding, the description, the quantity required and the note that tells you whether the item is a standard part, an optional variant or a component that cannot be supplied separately. When the PDF says a brake assembly contains items 1–40, you know you are looking at the right sub-assembly. When it lists a cylinder for H=3300 versus H=3500, you can match your mast height before you call your supplier.

What You Can Do With This Catalog

• Identify and order replacement parts by OEM coding for the FE4P20-25N series
• Rebuild drive axle, brake, gearbox and differential assemblies from exploded views
• Trace hydraulic hoses, joints and pipelines for standard, two-stage and three-stage masts
• Match lifting cylinders to exact mast heights from 2000 mm to 6000 mm
• Source electrical components including CURTIS controllers, contactors, fuses and harnesses
• Verify battery options from 48V600Ah to 48V770Ah in welded and bolted configurations
• Replace body panels, seats, air springs, locks and hinges with correct hardware
• Supply a workshop or parts counter with a single reference covering the whole truck

IMAGES PREVIEW

Delivered as an instant PDF download, the catalog opens on any laptop, tablet or phone and can be printed for the workshop bench or parts counter. There is no shipping and no waiting — once payment is complete, the full 161-page Noblelift FE4P20-25N spare parts list is yours to search, zoom and use on the job.