Raymond EASi Reach-Fork EZ-D DZ-D Lift Truck Parts Catalog PDPM-0212 PDF

Description

Raymond EASi Reach-Fork EZ-D and DZ-D Parts Catalog – PDPM-0212

This Raymond EASi Reach-Fork EZ-D DZ-D Lift Truck Parts Catalog PDPM-0212 is the illustrated parts reference for the EASi Reach-Fork product family, covering both the EZ-D (Fore & Aft Stance) tractor and the DZ-D (Dockstance EZ) tractor. Nothing in this book is generic. Every major assembly on the truck is drawn as an exploded view with numbered callouts, and every callout resolves to a part number, a description and a “Used On” code, so a dealer or technician can identify the exact component without guessing at what fits which machine.

The catalog runs from the outside of the truck inward, then back out to the mast. It opens with general information and catalog navigation, moves through finish and accessory hardware, then works through steering and controls, drive and brake, the electrical system, the hydraulic system, and finally the full mast and carriage group. Two indexes close the book.

File Details

• Manual type: Illustrated Parts Catalog
• Brand / manufacturer: The Raymond Corporation
• Truck models covered: EZ-D, DZ-D (EASi Reach-Fork lift truck)
• Document number: PDPM-0212
• Date: 7/16/02
• Language: English
• File format: PDF
• Page count: 397 pages

Chapters Covered

• Section 1 General Information – To Our Customer, How To Use Parts Catalog, Model Designations for the EASi Reach Product Family, Major Sections, Recommended Spare Parts List, Hardware Parts List, Bulk Items List
• Section 2 Finish and Accessories – Major Assemblies, Frame Assembly EZ-D, Frame Assembly DZ-D, Roller Assembly, Top Cover Assembly EZ-D, Top Cover Assembly DZ-D, Finish Instructions EZ-D, Finish Instructions DZ-D, Cover Assembly ODI, Floor/Brake Pad Installation, Battery Gate Installation
• Section 3 Steering and Controls – Steer Idler Wheel, Steer Motor and Shaft Installation, Steer Motor Details, Steer Valve Assembly EZ-D, Steer Valve Assembly DZ-D, Orbitrol Valve, Steer Wheel Assembly EZ-D, Steer Wheel Assembly DZ-D, Handle Installation EZ-D, Control Handle Assembly EZ-D, Handle Installation DZ-D, Control Handle Assembly DZ-D
• Section 4 Drive and Brake – Drive Unit Assembly All Models, Drive Unit Brake Assembly, Brake Assembly, Deadman Brake Assembly, Inertial Damper, Drive Unit Assembly
• Section 5 Electrical Components and Systems – System Electrical EZ-D, System Electrical DZ-D, Vehicle Manager and Contactor Panel Assembly, Contactor, Harness Cable Assembly, Battery Connector Assembly, Fan Installation EZ-D/DZ-D, Fan Assembly, Fuse Card Assembly, Horn Assembly, Drive Motor, Lift Motor EZ-D/DZ-D, Auxiliary Motor EZ-D/DZ-D
• Section 6 Hydraulic Components – Hydraulic Lines Installation EZ-D, Hydraulic Line Installation DZ-D, Lift Hose Installation EZ-D/DZ-D, Manifold Assembly, Lift Pump and Motor Assembly, Lift Motor and Fan Assembly, Lift Pump, Auxiliary Pump and Motor Installation, Reservoir Assembly EZ-D/DZ-D, Lift Cylinder Assembly Front (TT), Lift Cylinder Assembly Back (TT), Lift Cylinder Assembly Nominal (R30 and 40 TN), Reach Cylinder Assembly Single Reach, Reach Cylinder Assembly Deep-Reach Truck, Power Tilt Cylinder Assembly Reach
• Section 7 Mast – Elevating Section R30TN/R40TN, Elevating Section 3000/3500 lb. TT, Elevating Section R40TT/R45TT, Elevating Section Deep-Reach Truck, Elevating Section 4000/4500 lb. TTM, Mast Rattle Field Kit, Pulley Bracket Assembly, Chain Staging Assembly, Stop Assembly, Stop Carriage Assembly, Stop Mast Assembly, Reach Carriage Assembly, Carriage Assembly Deep-Reach Truck, Scissor Arm Assembly Reach, Scissors Arm Assembly Deep-Reach Truck, Fork Carriage Assembly Reach With Power Tilt, Fork Carriage Assembly Reach With Power Tilt and Sideshift, Solenoid Valve Assembly Power Tilt, Solenoid Valve Assembly Sideshift, Reach Lines and Power Beyond Deep-Reach Truck, Sideshift Carriage Assembly, Carriage Piping Reach, Carriage Piping Deep-Reach Truck, Mechanical Overhead Guard Installation, Mast Guard Installation, Pulley End Cap Kit Nominal, Flow Control Valve Assembly Nominal, Load Wheel Installation Straddle Style, Load Wheel Installation Open Style, Wheel Guard Installation, Hose and Cable Installation Reach TN, Hose and Cable Installation Reach TT, Hose Assembly, Cable Assembly, Power Section to Mast Mounting, Lift Chain Assembly, Mast Finish Instructions
• Section 8 Options/Kits – Auxiliary Start Switch Installation, Battery Spacer Installation, Hinged Rear Operator Guard, Rear Post Guard Installation EZ-D, Rear Post Guard Installation DZ-D, Load Backrest Guard Kit, Plexiglass Overhead Guard Installation, Mesh Overhead Guard, Fire Extinguisher, Lift Limit With Bypass, Interlock Switch Installation Nested, Travel Light and Alarm, Travel Light Assembly, Working Lights Installation, Working Light and Fan Installation, Strobe Light Installation, Warning Light Installation, RF Unit Installation, Height/Tilt Indicator, Pulley Subassembly, Pulley Encoder Subassembly
• Appendix A – Alphabetical Parts Index
• Appendix B – Numerical Parts Index

What This Parts Catalog Gives You

Read as a whole, the Raymond EASi Reach-Fork EZ-D DZ-D parts catalog PDPM-0212 is a complete tear-down map of the truck. The general information section explains how the catalog itself works – how to find a part when you already know the part number, how to find it when you only know where it sits on the machine, and how the “Used On” codes tie a single part number to voltage, battery compartment size, steering type, mast height, carriage type and other build variables. That matters because the same visual position on two different EZ-D or DZ-D trucks does not always take the same part.

From there, every assembly is documented the same way: an exploded illustration, a numbered item list, quantities, part numbers, descriptions and the Used On codes. Frame and door weldments, battery gate configurations by compartment width, steer idler and steer wheel assemblies, the orbitrol valve broken down to individual seals and bearings, control handle assemblies with their switches, resistors, springs and cards, the drive unit gear reducer, the full brake assembly with piston body, O-rings, friction rotor and pucks, and the deadman brake with master cylinder, reservoir and pedal linkage.

Electrical coverage includes both EZ-D and DZ-D system electrical layouts, the vehicle manager and contactor panel, contactor tip kits, harness and cable assemblies, battery connector assemblies, cooling fan installation, the fuse card, horn assemblies, and the drive, lift and auxiliary motors broken down to bearings, brush sets, field coils, end heads and armatures.

Hydraulic coverage runs from the formed hoses and hose assemblies through the manifold and its proportional, solenoid, relief and check valves, the single-stage and dual-stage lift pumps, the auxiliary pump and motor installation, the reservoir assembly, and every cylinder on the truck: front and back lift cylinders, the nominal R30/R40 TN lift cylinder, single-reach and Deep-Reach reach cylinders, and the power tilt cylinder.

Mast coverage is split by model designation so you land on the right drawing the first time – R30TN and R40TN, the 3000/3500 lb. TT, R40TT/R45TT, the Deep-Reach truck, and the 4000/4500 lb. TTM. Alongside the elevating sections you get pulley brackets, staging chain, stop assemblies, reach and Deep-Reach carriages, scissor and scissors arm assemblies, fork carriages with power tilt and with power tilt plus sideshift, solenoid valve assemblies for tilt, sideshift and reach, carriage piping, overhead guard and mast guard installation, load wheel installations in both straddle and open style, wheel guards, hose and cable routings, lift chain, and mast finish decals.

Recommended Spare Parts, Hardware and Bulk Lists

Section 1 also carries three lists that are easy to overlook and genuinely useful in a workshop. The Recommended Spare Parts List pairs commonly replaced items – bearings, seals, seal kits, fuses, contactors, relays, brush sets, springs, wheels, load rollers and fittings – with their part numbers and figure references, so a service operation can stock sensibly. The Hardware Parts List collects fasteners, clamps, nuts, pins, rings and screws in one place. The Bulk Items List covers consumables: lubricants, adhesives, threadlockers, cleaners, greases, hydraulic oils including a cold storage grade, brake fluids and shop supplies.

Options and Kits

The options section documents the add-on equipment that shows up on real trucks: auxiliary start switch, battery spacers, hinged rear operator guard, rear post guards for both EZ-D and DZ-D, load backrest guard kits, plexiglass and mesh overhead guards, fire extinguisher mounting, lift limit with bypass, nested interlock switch, travel light and alarm, travel light assembly, single and dual working lights, working light with operator fan, strobe lights in multiple colours, warning lights, RF unit mounting for LXE, Telxon, Intermec, Teklogix and Symbol terminals, and the height/tilt indicator with its pulley and pulley encoder subassemblies.

Two Indexes for Fast Lookup

Appendix A lists every part alphabetically by description. Appendix B lists every part numerically by part number. If you know the number, go straight to the numerical index and it tells you the page. If you only know the name of the thing, the alphabetical index does the same job from the other direction. Either index then points you to the figure and item number so you can confirm visually before ordering.

Why This Raymond EZ-D DZ-D Parts Catalog Belongs on the Shop Computer

Ordering the wrong part on a reach truck is expensive twice – once for the wrong item, once for the downtime while the right one ships. The Raymond EASi Reach-Fork EZ-D DZ-D parts catalog PDPM-0212 removes that risk by showing the assembly, the item number, the part number and the exact build codes a component applies to. Rebuild a brake, reseal an orbitrol valve, replace a mast roller or load wheel bearing, swap a contactor or fuse card, chase a hydraulic leak through the manifold valves, or source a carriage and scissor arm component – the drawing and list are on the same page.

IMAGES PREVIEW

The catalog is supplied as an instant-download PDF. There is no shipping and nothing to wait for – payment clears and the file is available straight away. Open it on a shop laptop, a tablet on the truck, or a phone in the aisle, and print whichever pages you want to carry to the machine or mark up in the parts department.