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Hill-Rom Advance Series Bed Service Manual - P1104 P1105 P1115 P1135 P1145 P1155 P1165
Hill-Rom Advance Series Bed Service Manual - P1104 P1105 P1115 P1135 P1145 P1155 P1165 - Image 2
Hill-Rom Advance Series Bed Service Manual - P1104 P1105 P1115 P1135 P1145 P1155 P1165 - Image 3

Hill-Rom Advance Series Bed Service Manual – P1104 P1105 P1115 P1135 P1145 P1155 P1165

Original price was: $29.95.Current price is: $17.95.

Complete Hill-Rom Advance Series Bed Service Manual (man026re) covering models P1104-P1165, with full troubleshooting, theory of operation, removal/replacement procedures, wiring diagrams, and parts lists. Instant PDF download.

SKU: MAN026RE-HD Category: Tags: , , , Vendor: ECU Manuals
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Description

Hill-Rom Advance Series Bed Service Manual – Complete Technical Reference for P1104-P1165 Models

This Hill-Rom Advance Series Bed Service Manual (document man026re) is the full factory-style technical reference for the Advance Series hospital bed line, covering product numbers P1104, P1105, P1115, P1135, P1145, P1155, P1165 and their 230-volt counterparts P1106, P1116, P1136, P1146. Spanning 698 pages, this Advance Series Bed Service Manual walks a biomedical or facilities technician through every level of the bed’s mechanical, electrical, and pneumatic systems, from basic function checks to full board-level component replacement.

File Details

  • Manual type: Service manual (document man026re, Sixth Edition, Revision E)
  • Brand: Hill-Rom
  • Models covered: Advance Series Bed — P1104, P1105/P1106, P1115/P1116, P1135/P1136, P1145/P1146, P1155, P1165
  • Language: English
  • Page count: 698 pages
  • File format: PDF, instant digital download

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Hill-Rom Advance Series Bed Service Manual – P1104 P1105 P1115 P1135 P1145 P1155 P1165” are as follows:

Advance‚ Series Bed From Hill-Rom‚p. 1
Revisionsp. 2
Table of Contentsp. 6
Chapter 1 Introductionp. 24
Chapter Contentsp. 24
Purposep. 28
Audiencep. 28
Organizationp. 28
Chapter 1: Introductionp. 28
Chapter 2: Troubleshooting Proceduresp. 28
Chapter 3: Theory of Operationp. 28
Chapter 4: Removal, Replacement, and Adjustment Proceduresp. 28
Chapter 5: Parts Listp. 28
Chapter 6: General Proceduresp. 29
Chapter 7: Accessoriesp. 29
Typographical Conventionsp. 30
Figure 1-1. Warning and Caution Symbolp. 30
Figure 1-2. Electrical Shock Hazard Warningp. 30
Introductionp. 31
Overviewp. 31
Operating Precautionsp. 31
Bed Positionsp. 31
Figure 1-3. Bed Location Descriptionp. 32
Figure 1-4. Hilow Positionsp. 33
Figure 1-5. Automatic Contour Positionp. 34
Figure 1-6. Chair Positionp. 34
Figure 1-7. Trendelenburg/Reverse Trendelenburg Positionsp. 35
Specificationsp. 36
Physical Descriptionp. 36
Table 1-1. Specificationsp. 36
Head Section Inclinationp. 38
CPR Releasep. 38
Knee Section Inclinationp. 38
Foot Section Inclinationp. 38
Hilow Sleeping Surfacep. 38
Retractabilityp. 39
Mobility/Braking and Steer Systemp. 39
Trendelenburg/Reverse Trendelenburgp. 39
Manual Operationp. 39
Lockoutsp. 40
Automatic Contourp. 40
Chair Positionp. 40
Nurse Control Panelp. 40
Footboard Control Panelp. 42
Head Panelp. 42
Mattress/Frame Interfacep. 43
IV Rod Accommodationp. 43
Docking/Wall Protectionp. 43
Siderailsp. 43
Head Siderailsp. 44
Night Lightp. 44
Bed Exit Systemp. 44
Excessive Airloss Alertp. 44
Electrical Descriptionp. 45
Motorsp. 45
Hilow (Head and Foot)p. 46
Figure 1-8. Hilow Head or Foot Motor Assembly—Typicalp. 46
Headp. 47
Kneep. 47
DynamicAire Sleep Surfacep. 48
ZoneAire Sleep Surfacep. 48
Limit Switchesp. 48
Regulations, Standards, and Codesp. 49
Model Identificationp. 49
Table 1-2. Model Identificationp. 49
Siderail Option IDp. 49
Table 1-3. Product Number Examplep. 49
Table 1-4. Siderail Optionsp. 50
General Operationp. 50
Footboard Control Panelp. 51
Automatic Contourp. 51
Head Panel and Footboard Control Panelp. 52
CPR Releasep. 52
Head Section Elevation/Operationp. 53
Manual Operation of Bed (When Electric Power is Not Available)p. 54
Head Functionp. 54
Figure 1-9. CPR Releasep. 54
Hilow Functionp. 54
Knee Functionp. 55
Cranking Procedurep. 55
Figure 1-10. IV Rod Accessp. 56
DynamicAire Sleep Surfacep. 58
Generalp. 58
Comfort Modep. 58
Prevention Modep. 58
Mattress Componentsp. 58
Figure 1-11. DynamicAire Sleep Surface Mattress Components—P923CD and P923EDp. 59
Figure 1-12. DynamicAire Sleep Surface Mattress Components—P923CD03 and P923ED03p. 59
Ticking—P923CD and P923EDp. 60
Top and Bottom Covers—P923CD03 and P923ED03p. 60
Inner Liner—P923CD03 and P923ED03p. 60
Top and Bottom Foam—Both Typesp. 60
Top and Bottom Air Bladders—Both Typesp. 60
Bed Componentsp. 61
Air Compressorp. 61
Figure 1-13. DynamicAire Sleep Surface Bed Componentsp. 62
Upper and Lower Valve Manifoldsp. 62
Air Hosesp. 63
ZoneAire Sleep Surfacep. 64
Generalp. 64
Physical Descriptionp. 64
Mattress Tickingp. 64
Figure 1-14. ZoneAire Sleep Surface Mattress Assemblyp. 65
Mattress Top and Bottom Foamp. 65
Mattress Main Air Bladders—Upper and Lowerp. 65
Figure 1-15. ZoneAire Sleep Surface Bladder Zonesp. 66
Heel Air Bladderp. 66
Air Hosesp. 66
Figure 1-16. ZoneAire Sleep Surface Hose Connection Diagramp. 67
Air Pumpp. 67
Footboard Control Panel— Advance Series Beds with ZoneAire Sleep Surface (Model 1155 and 1165)p. 68
Figure 1-17. Footboard Control Panelp. 68
Power and Siderail Lockout Switchesp. 69
Figure 1-18. Power and Siderail Lockouts—Scale Beds Shownp. 69
Modes of Operationp. 70
Figure 1-19. ZoneAire Sleep Surface Mode Switchesp. 70
Comfort Modep. 70
Pressure Relief Modep. 71
Figure 1-20. Information Indicator LEDs on Footboard—Bed Models 1155 and 1165p. 71
Heel Relief Modep. 72
Figure 1-21. ZoneAire Sleep Surface Heel Relief Switchesp. 72
Auto Firm Modep. 73
Bed Scalep. 75
Generalp. 75
Before Operating Scalep. 75
New Patient Weighingp. 75
Zero the Scalep. 76
Changing the Items On the Bedp. 76
Manually Adjusting Displayed Weightp. 77
Turning Weight Display On Or Offp. 77
Weigh Positionp. 78
Safety Tipsp. 79
Before Operatingp. 79
Warning and Caution Labelsp. 89
Figure 1-22. Warning and Caution Labelsp. 89
Chapter 2 Troubleshooting Proceduresp. 90
Chapter Contentsp. 90
Getting Startedp. 94
General Troubleshooting Hintsp. 94
Initial Actionsp. 94
Function Checksp. 96
Mechanical Subsystem Troubleshootingp. 96
Electrical Subsystem Troubleshootingp. 96
Pneumatic Subsystem Troubleshootingp. 98
ZoneAire Sleep Surface Testsp. 100
Service Required LEDp. 100
Figure 2-1. Indicator LEDs Outside of the Footboard Control Panel Coverp. 100
Table 2-1. Service Required LED Flash Codesp. 101
Footboard Control Panel Switch/LED Testp. 103
Figure 2-2. Bed Motor Power Off Switch and Information LEDp. 103
Figure 2-3. Footboard Control Panel Switch/LED Indicator Testp. 104
Table 2-2. Footboard Control Panel Switch/LED Indicator Testp. 105
Air System Self Diagnostic Testp. 106
Figure 2-4. Control Panel Sleep Surface Switches—Self Diagnostic Testp. 106
Table 2-3. Diagnostic Tests Fault Codesp. 107
Air System Independent Diagnostic Testp. 108
Figure 2-5. Control Panel Sleep Surface Switches—Independent Diagnostic Testp. 108
Soft Resetp. 109
Figure 2-6. Soft Reset—4-Motor Advance Series Bedsp. 109
Final Actionsp. 110
Test Equipmentp. 111
2.1 Head Hilow Will Not Lowerp. 127
Table 2-7. Jumper Wire Test Connectionsp. 126
Figure 2-12. J/P200 Testport Cable Connectorp. 126
2.2 Foot Hilow Will Not Lowerp. 128
2.3 Head Hilow Will Not Raisep. 129
2.4 Foot Hilow Will Not Raisep. 130
2.5 Knee Section Will Not Lowerp. 131
2.6 Knee Section Will Not Raisep. 132
2.7 Head Section Will Not Lowerp. 133
2.8 Head Section Will Not Raisep. 134
2.9 Head (Hilow) Section Will Not Lower With the Trendelenburg Switch Activatedp. 136
2.10 Head (Hilow) Section Will Not Raise With Reverse Trendelenburg Switch Activatedp. 137
2.11 Foot (Hilow) Section Will Not Lower With the Reverse Trendelenburg Switch Activatedp. 138
2.12 Foot (Hilow) Section Will Not Raise With the Trendelenburg Switch Activatedp. 139
2.13 Night Light Will Not Operatep. 140
2.14 DynamicAire Sleep Surface Will Not Operatep. 141
Testing Requirementsp. 111
Four Motor Bed Tester (Not Available)p. 112
Descriptionp. 112
Figure 2-7. Four Motor Bed Tester and Cablep. 112
Test Unit (Not Available)p. 113
Figure 2-8. Four Motor Test Unit (Not Available)p. 113
LEDsp. 114
Displayp. 114
Keypadp. 114
Selector Switchp. 114
Test Cablep. 114
Four Motor Bed Tester Operationp. 115
Connectionsp. 115
Test Cable to Test Unitp. 115
Test Cable to Bedp. 115
Figure 2-9. Four Motor Test Unit Connection to JP200p. 116
Voltage Checksp. 116
Test Modesp. 117
Manual Test Modep. 117
Automatic Test Modep. 117
Voltage Checksp. 118
Volt-Ohm Meter (VOM)p. 119
Electrical Functionsp. 119
Figure 2-10. Volt-Ohm Meter (VOM)—Typical Test Instrumentp. 119
Table 2-4. Electrical Functions Test Onep. 120
Table 2-5. Electrical Functions Tests for Mattressp. 121
Table 2-6. Electrical Functions Tests for Bedp. 122
SideCom Communication System Testerp. 123
Figure 2-11. SideCom Communication System Testerp. 123
Connecting SideCom Communication System Tester For Operationp. 123
Testing With SideCom Communication System Testerp. 124
Jumper Wire Testp. 126
2.15 ZoneAire Sleep Surface Slow Leak—Error Code 2-1p. 144
2.16 ZoneAire Sleep Surface Continuous Run—Error Code 2-2p. 145
Figure 2-13. Sensor Control Boardp. 146
2.17 ZoneAire Sleep Surface Triac Short—Error Code 2-3p. 148
2.18 ZoneAire Sleep Surface Sensor EEPROM—Error Code 2-4p. 149
Figure 2-14. Advance Series Bed With the Foot Section Raisedp. 149
2.19 ZoneAire Sleep Surface Mattress Disconnected— Error Code 2-5p. 151
Figure 2-15. Air Control Boardp. 152
Figure 2-16. Surface Control Componentsp. 153
Figure 2-17. Sensor Control Boardp. 154
2.20 ZoneAire Sleep Surface Triac Open—Error Code 2-6p. 156
Figure 2-18. Advance Series Bed With the Foot Section Raisedp. 156
Figure 2-19. Transformer/Air Control Boardp. 158
Figure 2-20. Connector J/P118 Pinsp. 158
Figure 2-21. Air Control Board Connectionsp. 160
Figure 2-22. J/P110 Connectorp. 161
Figure 2-23. Power Supply Boardp. 162
2.21 ZoneAire Sleep Surface LON Communication Error—Error Code 2-7p. 163
Figure 2-24. Connector J/P112 on the Air Control Boardp. 163
2.22 Key Stuck Closed—Error Code 1-2p. 166
2.23 ZoneAire Sleep Surface Does Not Workp. 167
Figure 2-25. Air Control Board Layoutp. 168
Figure 2-26. Power Supply Board Layoutp. 170
2.24 Scale Displayp. 171
Err0 Displayp. 171
Err1 Displayp. 172
Err2 Displayp. 172
Chapter 3 Theory of Operationp. 174
Chapter Contentsp. 174
Component Locationsp. 178
Table 3-1. Component Location Identificationp. 178
Figure 3-1. Component Locationp. 180
Table 3-2. ZoneAire Sleep Surface Part Component Identificationp. 181
Figure 3-2. ZoneAire Sleep Surface Option Electrical Component Locationsp. 181
Table 3-3. Power Supply Board Jack/Plug Identificationp. 182
Figure 3-3. Power Supply Board Jack/Plug Locationp. 182
Table 3-4. Air Control Board Assembly Jack/Plug Identificationp. 183
Figure 3-4. Air Control Board Assembly Jack/Plug Locationp. 183
Wiring Diagramsp. 184
Testport Cablep. 184
Figure 3-5. Testport Cable—P/N 44185 and P/N 46204-01p. 184
Figure 3-6. Testport Cable—P/N 60251-01p. 184
Figure 3-7. Schematic Wiring Diagram for 115 Volt Models for “A” and “B” Version Beds—P/N 44082p. 184
Figure 3-8. Schematic Wiring Diagram for 115 Volt Models for “C” and “D” Version Beds—P/N 62351p. 185
Figure 3-9. Schematic Wiring Diagram for Night Light Board—P/N 48921p. 185
Figure 3-10. Schematic Wiring Diagram for 230 Volt Model Bed—P/N 44508p. 185
Figure 3-11. Schematic Wiring Diagram for ZoneAire Sleep Surface—P/N 45853p. 185
Figure 3-12. High Voltage Control Board—P/N 42822-01/02/03p. 186
Figure 3-13. Logic Control Board for “A”, “B”, “C”, “D”, and “E” Version Beds— P/N 44158-01/02/04/05p. 186
Figure 3-14. SideCom Communication System for “A” Version Beds—P/N 44199p. 186
Figure 3-15. SideCom Communication System for “B” and “C” Version Beds— P/N 44665p. 186
Figure 3-16. Bed Exit—P/N 44482-01p. 187
Figure 3-17. Display Board for “A”, “B”, “C”, “D”, and “E” Version Beds—P/N 39452p. 187
Figure 3-18. Display Board “F” Version Beds—P/N 49584p. 187
Figure 3-19. Scale-Micro Board for “A”, “B”, “C”, “D”, and “E” Version Beds— P/N 39506-01p. 187
Figure 3-20. Scale-Micro Board for “F” Version Beds—P/N 61205p. 188
Figure 3-21. Analog Board for “A”, “B”, “C”, “D”, and “E” Version Beds—P/N 39369-01p. 188
Figure 3-22. Analog Board for “F” Version Beds—P/N 497511p. 188
Figure 3-23. Logic Control Board for “E” and “F” Version Beds—P/N 61410p. 188
Figure 3-24. DynamicAire Sleep Surface Air System Board—P/N 44047p. 189
Figure 3-25. DynamicAire Sleep Surface Air System Board—P/N 46752p. 189
Figure 3-26. ZoneAire Sleep Surface Sensor Control Board—P/N 44740p. 189
Figure 3-27. ZoneAire Sleep Surface Air Control Board—P/N 44760 and 45944-01/02/03p. 189
Figure 3-28. ZoneAire Sleep Surface Membrane Interface P.C. Board for “E” Version Beds and Prior—…p. 190
Figure 3-29. ZoneAire Sleep Surface Membrane Interface P.C. Board for “F” Version Beds—P/N 62738p. 190
Figure 3-30. ZoneAire Sleep Surface Air Control Board Assembly—P/N 44760-02p. 190
Figure 3-31. Schematic Wiring Diagram—”F” Version Bedp. 190
Figure 3-32. Night Light With Scale—P/N 43200-01/02p. 191
Figure 3-33. Night Light Board—P/N 48921p. 192
Figure 3-34. Patient Inner Control Board for “A” Version Beds— P/N 44124-01/02/03/04/05/06p. 193
Figure 3-35. Patient Inner Control Board for “B” Version Beds—P/N 44581-01/02/03/04/05/06 and “C”…p. 194
Figure 3-36. Siderail Switch Assembly—P/N 44667p. 195
Figure 3-37. Siderail Interface Board—P/N 44578p. 196
Figure 3-38. Junction Box for “A” Version Beds—P/N 38350p. 197
Figure 3-39. Junction Box for “B” Version Beds—P/N 43853p. 198
Figure 3-40. Junction Box for “C” Version Beds—P/N 45588-02p. 199
Figure 3-41. Nurse Control Flex Circuit—P/N 43154-01/02/03p. 200
Figure 3-42. ZoneAire Sleep Surface Power Supply Board—P/N 44719-01/02/03p. 201
Figure 3-43. ZoneAire Sleep Surface LED Board Assembly—P/N 44732p. 202
Figure 3-44. Cable, MF Bednet—P/N 44811p. 203
Figure 3-45. Power Cord Assembly—P/N 45618p. 204
Figure 3-46. LON Cable—P/N 45010-43p. 205
Figure 3-47. Power Adapter Cable Assembly—P/N 49299p. 206
Figure 3-48. Siderail Cable Assembly—P/N 49300p. 207
ZoneAire Sleep Surface Hardware Theory of Operationp. 208
Power Supply Board—P/N 44719p. 208
Air Control Board—P/N 44760p. 209
Echelon Nodep. 209
Latches and Buffersp. 209
Valve/Sensor Module Digital Control Linesp. 209
Other Signalsp. 210
External Watchdogp. 210
24V AC Solenoid Driversp. 211
Compressor and Crossover Valve Driversp. 212
ESD Protectionp. 212
LON Connector (P112, P113)p. 212
Regulatorp. 212
Line Input Power (P110)p. 213
Sensor Control Board—P/N 44740p. 213
General Descriptionp. 213
Input Protectionp. 213
Output Protectionp. 214
EEPROMp. 214
Digital-to-Analog Converterp. 214
Analog Multiplexerp. 215
Amplifierp. 215
Analog-to-Digital Converterp. 215
Solenoid Drivep. 216
Groundsp. 216
Power Supplyp. 216
ZoneAire Sleep Surface Air Interface Systemp. 217
Switch Matrixp. 217
Membrane Key Panel Switch Multiplex Circuitp. 217
LEDsp. 217
Membrane Key Panel LED Driverp. 217
Mattress Plumbingp. 218
ZoneAire Sleep Surface Software Theory of Operationp. 218
General Descriptionp. 219
Resetp. 219
ZoneAire Sleep Surface Operating Modesp. 220
Off Modep. 221
Pressure Relief Modep. 222
Heel Relief Modesp. 222
Comfort Modep. 223
Auto Firm Modep. 224
CPR Modep. 225
Mode Transitionp. 225
Power Upp. 225
Intermode Transitionsp. 226
Power Downp. 226
Sleep Surface Lockoutp. 226
System Errorsp. 227
Slow Leak Errorp. 227
Continuous Run Errorp. 228
Triac Short Errorp. 228
EEPROM Errorp. 228
Mattress Connection Errorp. 229
Triac Open Errorp. 229
LON Communication Errorp. 229
Diagnostic Routinesp. 230
Component Manual Activationp. 230
Driver Circuit Self Testp. 230
Control Board—Theory of Operationp. 232
Limit Switchesp. 232
Chapter 4 Removal, Replacement, and Adjustment Proceduresp. 234
Chapter Contentsp. 234
4.1 Head Sectionp. 242
Resettingp. 242
4.2 Footboard Control Panelp. 244
Removalp. 244
Figure 4-2. Footboard Control Panel Removal/Installationp. 245
Replacementp. 245
Figure 4-1. Head Screw Assembly Access with IV Rodp. 243
4.3 Cover—Foot Endp. 246
Removalp. 246
Figure 4-3. Foot End Coverp. 246
Replacementp. 247
4.4 Covers—Head Endp. 248
Removalp. 248
Figure 4-5. Head End Coversp. 248
Replacementp. 249
Figure 4-4. Foot End Cover Installationp. 247
4.5 Cover—Seat Sectionp. 250
Removalp. 250
Figure 4-6. Removing/Installing the Cover Over the DynamicAire Sleep Surface Compressorp. 250
Figure 4-7. Removing/Installing the Cover Over the ZoneAire Sleep Surface Air Supply Module—Old S…p. 251
Figure 4-8. Removing/Installing the Cover Over the ZoneAire Sleep Surface Air Supply Module—New S…p. 252
Replacementp. 252
4.6 DynamicAire Sleep Surface Mattressp. 253
Removalp. 253
Figure 4-9. Mattress Couplings and Plastic Buckle for DynamicAire Sleep Surface Mattressp. 253
Replacementp. 253
4.7 DynamicAire Sleep Surface P.C. Boardp. 254
Removalp. 254
Figure 4-10. DynamicAire Sleep Surface P.C. Board Locationp. 254
Replacementp. 255
4.8 DynamicAire Sleep Surface Compressor—Old Stylep. 256
Removalp. 256
Figure 4-11. Removing/Installing the DynamicAire Sleep Surface Compressor— Old Stylep. 256
Replacementp. 257
4.9 DynamicAire Sleep Surface Compressor—New Stylep. 258
Removalp. 258
Figure 4-12. Removing/Installing DynamicAire Sleep Surface Compressor—New Stylep. 258
Replacementp. 259
4.10 DynamicAire Sleep Surface Manifoldp. 260
Removalp. 260
Figure 4-13. DynamicAire Sleep Surface Manifold Replacement—Old Stylep. 261
Replacementp. 261
4.11 DynamicAire Sleep Surface Solenoid—Old Stylep. 262
Figure 4-14. DynamicAire Sleep Surface Solenoid Replacement—Old Stylep. 263
Replacementp. 263
4.12 DynamicAire Sleep Surface Solenoid—New Stylep. 264
Removalp. 264
Figure 4-15. DynamicAire Sleep Surface Solenoid Replacement—New Stylep. 264
Replacementp. 265
4.13 ZoneAire Sleep Surface Mattressp. 266
Removalp. 266
Figure 4-16. Foot Section of Sleep Surface Raised to Access ZoneAire Sleep Surface Mattress Conne…p. 266
Replacementp. 266
4.14 ZoneAire Sleep Surface Sensor Control Boardp. 267
Removalp. 267
Figure 4-17. ZoneAire Sleep Surface Sensor Control Board—Cover Removedp. 268
Replacementp. 269
4.15 ZoneAire Sleep Surface Sensor Control Valvep. 270
Removalp. 270
Figure 4-18. ZoneAire Sleep Surface Sensor Control Valve Locationp. 271
Replacementp. 272
4.16 ZoneAire Sleep Surface Power Supply P.C. Boardp. 273
Removalp. 273
Figure 4-19. Removing/Installing Cover on ZoneAire Sleep Surface Power Supply Boxp. 273
Replacementp. 274
4.17 ZoneAire Sleep Surface Air Control P.C. Boardp. 275
Removalp. 275
Figure 4-20. ZoneAire Sleep Surface Air Control P.C. Board Connections— Old Style Shownp. 276
Figure 4-21. ZoneAire Sleep Surface Air Control P.C. Board Connections— New Style Shownp. 276
Replacementp. 277
4.18 ZoneAire Sleep Surface Switching Valve Assemblyp. 278
Removalp. 278
Figure 4-22. ZoneAire Sleep Surface Air Control Module—Old Style Shownp. 278
Figure 4-23. ZoneAire Sleep Surface Air Control Module—New Style Shownp. 279
Replacementp. 279
4.19 ZoneAire Sleep Surface Transformerp. 280
Removalp. 280
Figure 4-24. ZoneAire Sleep Surface Transformer Location—New Style Air Supply Module Shownp. 280
Replacementp. 281
4.20 ZoneAire Sleep Surface Compressor—Old Stylep. 282
Removalp. 282
Figure 4-25. Removing/Installing ZoneAire Sleep Surface Compressor—Old Stylep. 282
Replacementp. 283
4.21 ZoneAire Sleep Surface Compressor—New Stylep. 284
Removalp. 284
Figure 4-26. ZoneAire Sleep Surface Air Control Module—New Style Shownp. 284
Figure 4-27. Removing/Installing ZoneAire Sleep Surface Compressor—New Stylep. 286
Replacementp. 286
4.22 Nurse Control Panel and/or Cable—Scale Beds Onlyp. 287
Removalp. 287
Figure 4-28. Nurse Control Panel and/or Cable Replacement “E” Version Beds and Prior—Scale Beds Onlyp. 287
Figure 4-29. Nurse Control Panel and/or Cable Replacement “F” Version Beds— Scale Beds Onlyp. 288
Replacementp. 289
4.23 Nurse Control Panel and/or Cable—Non-Scale Beds Onlyp. 290
Removalp. 290
Figure 4-30. Nurse Control Panel and/or Cable Replacement—Non-Scale Beds Onlyp. 290
Replacementp. 291
4.24 Nurse Control Panel—Membrane Type Footboard (Scale Bed)p. 292
Removalp. 292
Figure 4-31. Nurse Control Panel for “E” Versions and Prior Beds—Membrane Type Footboard (Scale Bed)p. 292
Figure 4-32. Nurse Control Panel for “F” Version Beds—Membrane Type Footboard (Scale Bed)p. 293
Replacementp. 294
4.25 Nurse Control Panel—Membrane Type Footboard (Non-Scale Bed)p. 295
Removalp. 295
Figure 4-33. Nurse Control Panel—Membrane Type Footboard (Non-Scale Bed)p. 296
Replacementp. 297
4.26 Nurse Control Panel Switchp. 298
Removalp. 298
Figure 4-34. Nurse Control Panel Switch Replacementp. 299
Replacementp. 299
4.27 Electronics Pan Assemblyp. 301
Removalp. 301
Figure 4-35. Removing/Installing the Electronics Pan Assemblyp. 301
Figure 4-36. Cable Routings In Electronics Pan Assemblyp. 302
Replacementp. 302
4.28 High Voltage Control Boardp. 303
Removalp. 303
Figure 4-37. High Voltage Control Board Locationp. 303
Replacementp. 304
4.29 Logic Control Boardp. 305
Removalp. 305
Figure 4-38. Logic Control Board Locationp. 305
Replacementp. 306
4.30 Night Light Control Boardp. 307
Removalp. 307
Figure 4-39. Night Light Control Board Locationp. 307
Replacementp. 308
4.31 Night Light Bulbp. 309
Removalp. 309
Figure 4-40. Removing/Installing Night Light Bulbp. 309
Replacementp. 309
4.32 Ribbon Carrier and Cable Assemblyp. 310
Removalp. 310
Figure 4-41. Ribbon Carrier and Cable Assembly Replacementp. 310
Figure 4-42. Cable Routing Through Ribbon Carrier to the Electronics Panp. 311
Replacementp. 312
4.33 Head Motorp. 313
Removalp. 313
Figure 4-43. Head Motor Cable Connection at the Electronics Pan Assemblyp. 313
Figure 4-44. Removing/Installing Head Motorp. 314
Replacementp. 314
4.34 Hilow Head Motorp. 315
Removalp. 315
Figure 4-45. Head Motor and Hilow Head Motor Cable Connectionsp. 315
Figure 4-46. Removing/Installing the Hilow Head Motorp. 316
Replacementp. 316
4.35 Hilow Foot Motorp. 317
Removalp. 317
Figure 4-47. Hilow Foot Motor Cable Connectionp. 317
Figure 4-48. Removing/Installing Hilow Foot Motorp. 318
Replacementp. 318
4.36 Knee Motorp. 319
Removalp. 319
Figure 4-49. Knee Motor Power Cable Connectionp. 319
Figure 4-50. Removing/Installing the Knee Motorp. 320
Replacementp. 320
4.37 Head Screw Assemblyp. 321
Removalp. 321
Figure 4-51. Removing/Installing the Head Screw Assemblyp. 321
Replacementp. 322
4.38 Hilow Head Screw Assemblyp. 323
Removalp. 323
Figure 4-52. Using Wood Blocking to Support the Head End of the Bedp. 323
Figure 4-53. Removing/Installing Head Motor and Hilow Head Motorp. 324
Figure 4-54. Removing/Installing the Hilow Head Screw Assemblyp. 325
Replacementp. 326
4.39 Head Limit Switchp. 327
Removalp. 327
Figure 4-55. Preparing to Remove/Install the Head Limit Switchp. 327
Figure 4-56. CPR Clip and Latch Locationp. 328
Replacementp. 329
Adjustmentp. 330
Figure 4-57. Limit Switch Configurations*p. 330
Figure 4-58. Head Limit Switch Package Tab and Slot Orientationp. 331
4.40 Hilow Head Limit Switchp. 332
Removalp. 332
Figure 4-59. Removing/Installing the Hilow Head Limit Switchp. 333
Replacementp. 334
Adjustment—”A”, “B”, and “C” Version Beds Onlyp. 335
4.41 Knee Screw Assemblyp. 337
Removalp. 337
Figure 4-61. Removing/Installing the Knee Screw Assemblyp. 338
Replacementp. 339
Figure 4-60. Hilow Head Limit Switch Package Tab and Slot Orientationp. 335
4.42 Knee Limit Switchp. 340
Removalp. 340
Figure 4-62. Removing/Installing the Knee Limit Switchp. 340
Replacementp. 341
Adjustment—”A”, “B”, and “C” Version Beds Onlyp. 341
4.43 CPR Handlep. 343
Figure 4-64. CPR Release Handle Cable Connection at the Handlep. 343
Figure 4-65. CPR Release Handle Adjustmentp. 344
Figure 4-63. Knee Limit Switch Package Tab and Slot Orientationp. 342
4.44 CPR Limit Switchp. 345
Removalp. 345
Figure 4-66. Removing/Installing the CPR Limit Switchp. 345
Replacementp. 346
4.45 Hilow Foot Screw Assemblyp. 347
Removalp. 347
Figure 4-67. Using Wood Blocking to Support the Foot End of the Bedp. 347
Figure 4-68. Removing/Installing Hilow Foot Screw Assemblyp. 348
Replacementp. 349
4.46 Hilow Foot Limit Switchp. 350
Removalp. 350
Figure 4-69. Using Wood Blocking to Support the Foot End of the Bedp. 350
Figure 4-70. Removing/Installing the Hilow Foot Limit Switchp. 351
Replacementp. 352
Adjustment—”A”, “B”, and “C” Version Beds Onlyp. 352
4.47 Castersp. 354
Adjustmentp. 354
Figure 4-72. Adjusting Brake Castersp. 354
Figure 4-71. Hilow Foot Limit Switch Package Tab and Slot Orientationp. 353
4.48 Brake Camp. 356
Removalp. 356
Figure 4-73. Brake Cam Assembliesp. 357
Replacementp. 357
4.49 Brake Block Mechanismp. 358
Removalp. 358
Replacementp. 358
4.50 Brake Light Switchp. 359
Removalp. 359
Figure 4-74. Removing/Installing the Screws for the Brake Light Switchp. 360
Replacementp. 360
4.51 Siderail Control—Patient and Nursep. 361
Removalp. 361
Figure 4-75. Removing/Installing the Patient and Nurse Siderail Controlp. 361
Figure 4-76. Removing/Installing the Switch P.C. Board Assemblyp. 362
Figure 4-77. Removing/Installing Nurse Control Switchp. 363
Replacementp. 363
4.52 Siderailsp. 364
Removalp. 364
Figure 4-78. Removing/Installing Siderailsp. 364
Replacementp. 365
Adjustmentp. 365
Figure 4-79. Adjusting Hard to Rotate Siderailsp. 365
Figure 4-80. Grease Ports on Siderailsp. 366
4.53 SideCom Communication System Entertainment Controlsp. 367
Removalp. 367
Figure 4-81. Removing/Installing SideCom Communication System Entertainment Controlsp. 367
Figure 4-82. Disassembly of SideCom Communication System Entertainment Controlsp. 368
Replacementp. 369
4.54 Junction Box P.C. Boardp. 370
Removalp. 370
Figure 4-83. Removing/Installing the Junction Box P.C. Boardp. 370
Replacementp. 371
4.55 Testport P.C. Boardp. 372
Removalp. 372
Figure 4-84. Removing/Installing Testport P.C. Boardp. 372
Replacementp. 373
4.56 Analog Boardp. 374
Removalp. 374
Figure 4-85. Removing/Installing the Analog Boardp. 374
Replacementp. 375
4.57 Scale-Micro Boardp. 376
Removalp. 376
Figure 4-86. Removing/Installing Scale-Micro Board—”E” Version and Prior Bedsp. 377
Figure 4-87. Removing/Installing Scale-Micro Board—”F” Version Bedp. 378
Figure 4-88. Removing/Installing Scale-Micro P.C. Board—”E” Version and Prior Bedsp. 379
Figure 4-89. Removing/Installing Scale-Micro P.C. Board—”F” Version Bedp. 380
Replacementp. 380
4.58 Load Cellp. 381
Removalp. 381
Figure 4-90. Removing/Installing Load Cells—”E” Version and Prior Bedsp. 381
Figure 4-91. Removing/Installing Load Cells—”F” Version Bedp. 382
Replacementp. 383
Adjustment—Load Cell Overload Stopp. 384
4.59 Scalep. 385
Calibrationp. 385
Figure 4-92. Bed Scale Display Area on Footboard Control Panelp. 385
Chapter 5 Parts Listp. 388
Chapter Contentsp. 388
Warrantyp. 392
Ordering Service Partsp. 394
Figure 5-1. Product Identification Label Locationp. 394
Exchange Policyp. 396
In-Warranty Exchangesp. 396
Out-of-Warranty Exchangesp. 396
Recommended Spare Partsp. 397
Table 5-1. Recommended Spare Partsp. 397
Table 5-2. Recommended Spare Parts for Advance Series Bed Models P1135 and P1136 (with Integrated…p. 398
Table 5-3. Recommended Spare Parts for Advance Series Bed Models P1115 and P1116 (with Scale Only)p. 399
Table 5-4. Recommended Spare Parts for Advance Series Bed Models P1104, P1105, and P1106 (without…p. 399
Table 5-5. Recommended Spare Parts for Advance Series Bed Models P1145 and P1146 (with Scale and …p. 400
Table 5-6. Recommended Spare Parts for Siderail on “A” Version Advance Series Bed Modelsp. 401
Table 5-7. Recommended Spare Parts for Siderail on “A” Version Advance Series Bed Modelsp. 401
Table 5-8. Recommended Spare Parts for Siderail on “A” Version Advance Series Bed Modelsp. 402
Table 5-9. Recommended Spare Parts for Siderail on “A” Version Advance Series Bed Modelsp. 402
Table 5-10. Recommended Spare Parts for Siderail on “A” Version Advance Series Bed Modelsp. 402
Table 5-11. Recommended Spare Parts for Siderail on “B” Version Advance Series Bed Modelsp. 403
Table 5-12. Recommended Spare Parts for Siderail on “B” Version Advance Series Bed Modelsp. 403
Table 5-13. Recommended Spare Parts for Siderail on “B” Version Advance Series Bed Modelsp. 404
Table 5-14. Recommended Spare Parts for Siderail on “B” Version Advance Series Bed Modelsp. 404
Table 5-15. Recommended Spare Parts for Siderail on “B” Version Advance Series Bed Modelsp. 405
Table 5-16. Recommended Spare Parts for Siderail on “B” Version Advance Series Bed Modelsp. 405
Table 5-17. Recommended Spare Parts for Siderail on “C” Version Advance Series Bed Modelsp. 406
Table 5-18. Recommended Spare Parts for Siderail on “C” Version Advance Series Bed Modelsp. 406
Table 5-19. Recommended Spare Parts for Siderail on “C” Version Advance Series Bed Modelsp. 407
Table 5-20. Recommended Spare Parts for Siderail on “C” Version Advance Series Bed Modelsp. 407
Table 5-21. Recommended Spare Parts for Siderail on “C” Version Advance Series Bed Modelsp. 408
Table 5-22. Recommended Spare Parts for Siderail on “C” Version Advance Series Bed Modelsp. 408
Base Frame—Without Scalep. 409
Figure 5-2. Base Frame—Without Scalep. 409
Table 5-23. Base Frame—Without Scalep. 410
Base Frame—With Scalep. 413
Figure 5-3. Base Frame—With Scalep. 413
Table 5-24. Base Frame—With Scalep. 414
Intermediate Frame Assemblyp. 419
Figure 5-4. Intermediate Frame Assemblyp. 419
Table 5-25. Intermediate FrameAssemblyp. 420
Electronics Pan Assemblyp. 423
Figure 5-5. Electronics Pan Assemblyp. 423
Table 5-26. Electronics Pan Assemblyp. 424
Retracting Frame Assemblyp. 427
Figure 5-6. Retracting Frame Assemblyp. 427
Table 5-27. Retracting Frame Assemblyp. 428
Upper Frame/Sleep Surface Assemblyp. 429
Figure 5-7. Upper Frame/Sleep Surface Assemblyp. 429
Table 5-28. Upper Frame/Sleep Surface Assemblyp. 430
DynamicAire Sleep Surface—P923CD and P923EDp. 433
Figure 5-8. DynamicAire Sleep Surface—P923CD and P923EDp. 433
Table 5-29. DynamicAire Sleep Surface—P923CD and P923EDp. 434
DynamicAire Sleep Surface—P923CD03 and P923ED03p. 435
Figure 5-9. DynamicAire Sleep Surface—P923CD03 and P923ED03p. 435
Table 5-30. DynamicAire Sleep Surface—P923CD03 and P923ED03p. 436
DynamicAire Sleep Surface Compressor Assembly—Old Stylep. 437
Figure 5-10. DynamicAire Sleep Surface Compressor Assembly—Old Stylep. 437
Table 5-31. DynamicAire Sleep Surface Compressor Assembly—Old Stylep. 438
DynamicAire Sleep Surface Compressor Assembly—New Stylep. 441
Figure 5-11. DynamicAire Sleep Surface Compressor Assembly—New Stylep. 441
Table 5-32. DynamicAire Sleep Surface Compressor Assembly—New Stylep. 442
ZoneAire Sleep Surface—P1410CA and P1410EAp. 443
Figure 5-12. ZoneAire Sleep Surface—P1410CA and P1410EAp. 443
Table 5-33. ZoneAire Sleep Surface—P1410CA and P1410EAp. 444
ZoneAire Sleep Surface Power/Air Supply Module—Old Stylep. 447
Figure 5-13. ZoneAire Sleep Surface Power/Air Supply Module—Old Stylep. 447
Table 5-34. ZoneAire Sleep Surface Power/Air Supply Module—Old Stylep. 448
ZoneAire Sleep Surface Power Supply Module—New Stylep. 451
Figure 5-14. ZoneAire Sleep Surface Power Supply Module—New Stylep. 451
Table 5-35. ZoneAire Sleep Surface Power Supply Module—New Stylep. 452
Head Panel Assembly—P4060Ap. 453
Figure 5-15. Head Panel Assembly—P4060Ap. 453
Table 5-36. Head Panel Assembly—P4060Ap. 454
Foot Panel Assembly—P4061A (P1105 Bed with Toggle Switches)p. 455
Figure 5-16. Foot Panel Assembly—P4061A (P1105 Bed with Toggle Switches)p. 455
Table 5-37. Foot Panel Assembly—P4061A (P1105 Bed with Toggle Switches)p. 456
Foot Panel Assembly—P4061B (P1105 “C” and “E” Version Beds with Membrane Switches)p. 457
Figure 5-17. Foot Panel Assembly—P4061B (P1105 “C” and “E” Version Beds with Membrane Switches)p. 457
Table 5-38. Foot Panel Assembly—P4061B (P1105 “C” and “E” Version Beds with Membrane Switches)p. 458
Foot Panel Assembly—P4061C (P1105 “F” Version Bed with Membrane Switches)p. 461
Figure 5-18. Foot Panel Assembly—P4061C (P1105 “F” Version Bed with Membrane Switches)p. 461
Table 5-39. Foot Panel Assembly—P4061C (P1105 “F” Version Bed with Membrane Switches)p. 462
Foot Panel Assembly—P4062A (P1115 Bed with Toggle Switches)p. 465
Figure 5-19. Foot Panel Assembly—P4062A (P1115 Bed with Toggle Switches)p. 465
Table 5-40. Foot Panel Assembly—P4062A (P1115 Bed with Toggle Switches)p. 466
Foot Panel Assembly—P4062B (P1115 “C” and “E” Version Beds with Membrane Switches)p. 469
Figure 5-20. Foot Panel Assembly—P4062B (P1115 “C” and “E” Version Beds with Membrane Switches)p. 469
Table 5-41. Foot Panel Assembly—P4062B (P1115 “C” and “E” Version Beds with Membrane Switches)p. 470
Foot Panel Assembly—P4062C (P1115 “F” Version Bed with Membrane Switches)p. 473
Figure 5-21. Foot Panel Assembly—P4062C (P1115 “F” Version Bed with Membrane Switches)p. 473
Table 5-42. Foot Panel Assembly—P4062C (P1115 “F” Version Bed with Membrane Switches)p. 474
Foot Panel Assembly—P4063A (P1135 Bed with Toggle Switches)p. 477
Figure 5-22. Foot Panel Assembly—P4063A (P1135 Bed with Toggle Switches)p. 477
Table 5-43. Foot Panel Assembly—P4063A (P1135 Bed with Toggle Switches)p. 478
Foot Panel Assembly—P4063B (P1135 “C” and “E” Version Beds with Membrane Switches)p. 479
Figure 5-23. Foot Panel Assembly—P4063B (P1135 “C” and “E” Version Beds with Membrane Switches)p. 479
Table 5-44. Foot Panel Assembly—P4063B (P1135 “C” and “E” Version Beds with Membrane Switches)p. 480
Foot Panel Assembly—P4063C (P1135 “F” Version Bed with Membrane Switches)p. 483
Figure 5-24. Foot Panel Assembly—P4063C (P1135 “F” Version Bed with Membrane Switches)p. 483
Table 5-45. Foot Panel Assembly—P4063C (P1135 “F” Version Bed with Membrane Switches)p. 484
Foot Panel Assembly—P4064A (P1145 Bed with Toggle Switches)p. 487
Figure 5-25. Foot Panel Assembly—P4064A (P1145 Bed with Toggle Switches)p. 487
Table 5-46. Foot Panel Assembly—P4064A (P1145 Bed with Toggle Switches)p. 488
Foot Panel Assembly—P4064B (P1145 “C” and “E” Version Beds with Membrane Switches)p. 491
Figure 5-26. Foot Panel Assembly—P4064B (P1145 “C” and “E” Version Beds with Membrane Switches)p. 491
Table 5-47. Foot Panel Assembly—P4064B (P1145 “C” and“E” Version Beds with Membrane Switches)p. 492
Foot Panel Assembly—P4064C (P1145 “F” Version Bed with Membrane Switches)p. 495
Figure 5-27. Foot Panel Assembly—P4064C (P1145 “F” Version Bed with Membrane Switches)p. 495
Table 5-48. Foot Panel Assembly—P4064C (P1145 “F” Version Bed with Membrane Switches)p. 496
Footboard—P4165A (P1155 “C” and “E” Version Beds)p. 499
Figure 5-28. Footboard—P4165A (P1155 “C” and “E” Version Beds)p. 499
Table 5-49. Footboard—P4165A (P1155 “C” and “E” Version Beds)p. 500
Footboard—P4165B (P1155 “F” Version Bed)p. 503
Figure 5-29. Footboard—P4165B (P1155 “F” Version Bed)p. 503
Table 5-50. Footboard—P4165B (P1155 “F” Version Bed)p. 504
Footboard with Scale—P4166A (P1165 “C” and “E” Version Beds)p. 507
Figure 5-30. Footboard with Scale—P4166A (P1165 “C” and “E” Version Beds)p. 507
Table 5-51. Footboard with Scale—P4166A (P1165 “C” and “E” Version Beds)p. 508
Footboard with Scale—P4166B (P1165 “F” Version Bed)p. 511
Figure 5-31. Footboard with Scale—P4166B (P1165 “F” Version Bed)p. 511
Table 5-52. Footboard with Scale—P4166B (P1165 “F” Version Bed)p. 512
Foot Siderail Assemblyp. 515
Figure 5-32. Foot Siderail Assemblyp. 515
Table 5-53. Foot Siderail Assemblyp. 516
Head Siderail Assembly—“A”, “B”, and “C” Version Bedsp. 517
Figure 5-33. Head Siderail Assembly—“A”, “B”, and “C” Version Bedsp. 517
Table 5-54. Head Siderail Assembly— “A”, “B”, and “C” Version Bedsp. 518
Head Siderail Assembly—“E” and “F” Version Bedsp. 523
Figure 5-34. Head Siderail Assembly—“E” and “F” Version Bedsp. 523
Table 5-55. Head Siderail Assembly—“E” and “F” Version Bedsp. 524
Communication Housing Assembly—“A”, “B”, and “C” Version Bedsp. 527
Figure 5-35. Communication Housing Assembly—“A”, “B”, and “C” Version Bedsp. 527
Table 5-56. Communication Housing Assembly—“A”, “B”, and “C” Version Bedsp. 528
Communication Housing Assembly—P/N 61634-01/02 (“E” and “F” Version Beds)p. 531
Figure 5-36. Communication Housing Assembly—P/N 61634-01/02 (“E” and “F” Version Beds)p. 531
Table 5-57. Communication Housing Assembly—P/N 61634-01/02 (“E” and “F” Version Beds)p. 532
Knee Drive Assembly—P/N 43140 and 61701p. 533
Figure 5-37. Knee Drive Assembly—P/N 43140 and 61701p. 533
Table 5-58. Knee Drive Assembly—P/N 43140 and 61701p. 534
Head Drive Unit Assembly—P/N 43353, 6200401and 6200402p. 537
Figure 5-38. Head Drive Unit Assembly—P/N 43353, 6200401 and 6200402p. 537
Table 5-59. Head Drive Unit Assembly—P/N 43353, 6200401 and 6200402p. 538
Head Hilow Drive Assembly—P/N 43278-01 and 6200301p. 541
Figure 5-39. Head Hilow Drive Assembly—P/N 43278-01 and 6200301p. 541
Table 5-60. Head Hilow Drive Assembly—P/N 43278-01 and 6200301p. 542
Foot Hilow Drive Assembly—P/N 43278-02 and 62003-02p. 545
Figure 5-40. Foot Hilow Drive Assembly—P/N 43278-02 and 62003-02p. 545
Table 5-61. Foot Hilow Drive Assembly—P/N 43278-02 and 62003-02p. 546
CPR Cable Assembly—P/N 60945 (“E” and “F” Version Beds)p. 549
Figure 5-41. CPR Cable Assembly—P/N 60945 (“E” and “F” Version Beds)p. 549
Table 5-62. CPR Cable Assembly—P/N 60945 (“E” and “F” Version Beds)p. 550
High Voltage Power Control Board—P/N 42822-01/02/03p. 551
Figure 5-42. High Voltage Power Control Board—P/N 42822-01/02/03p. 551
Table 5-63. High Voltage Power Control Board—P/N 42822-01/02/03p. 552
Logic Control Board—P/N 44158-01/02/06p. 555
Figure 5-43. Logic Control Board—P/N 44158-01/02/06p. 555
Table 5-64. Logic Control Board—P/N 44158-01/02/06p. 556
Logic Control Board—P/N 61410-02 and 6141002 (“E” and “F” Version Beds)p. 559
Figure 5-44. Logic Control Board—P/N 61410-02 and 6141002 (“E” and “F” Version Beds)p. 559
Table 5-65. Logic Control Board—P/N 61410-02 and 6141002 (“E” and “F” Version Beds)p. 560
Night Light Board Assembly—P/N 43200-01/02p. 563
Figure 5-45. Night Light Board Assembly—P/N 43200-01/02p. 563
Table 5-66. Night Light Board Assembly—P/N 43200-01/02p. 564
Night Light Board Assembly Without Scale—P/N 48921p. 565
Figure 5-46. Night Light Board Assembly Without Scale—P/N 48921p. 565
Table 5-67. Night Light Board Assembly Without Scale—P/N 48921p. 566
DynamicAire Sleep Surface Control P.C. Board Assembly— P/N 44047p. 567
Figure 5-47. DynamicAire Sleep Surface Control P.C. Board Assembly—P/N 44047p. 567
Table 5-68. DynamicAire Sleep Surface Control P.C. Board Assembly— P/N 44047p. 568
ZoneAire Sleep Surface Power Supply Board—P/N 44719-01/02/03p. 571
Figure 5-48. ZoneAire Sleep Surface Power Supply Board—P/N 44719-01/02/03p. 571
Table 5-69. ZoneAire Sleep Surface Power Supply Board— P/N 44719-01/02/03p. 572
ZoneAire Sleep Surface Sensor Control Board—P/N 44740p. 573
Figure 5-49. ZoneAire Sleep Surface Sensor Control Board—P/N 44740p. 573
Table 5-70. ZoneAire Sleep Surface Sensor Control Board—P/N 44740p. 574
ZoneAire Sleep Surface Air Control P.C. Board Assembly— P/N 44760-01, 4476002 and 4476003p. 577
Figure 5-50. ZoneAire Sleep Surface Air Control P.C. Board Assembly— P/N 44760-01, 4476002 and 44…p. 577
Figure 5-51. ZoneAire Sleep Surface Air Control P.C. Board Assembly— P/N 44760-01, 4476002 and 44…p. 578
Table 5-71. ZoneAire Sleep Surface Air Control P.C. Board Assembly— P/N 44760-01, 4476002 and 447…p. 579
ZoneAire Sleep Surface Membrane Interface P.C. Board—P/N 44805p. 583
Figure 5-52. ZoneAire Sleep Surface Membrane Interface P.C. Board—P/N 44805 (Sheet 1 of 2)p. 583
Figure 5-53. ZoneAire Sleep Surface Membrane Interface P.C. Board—P/N 44805 (Sheet 2 of 2)p. 584
Table 5-72. ZoneAire Sleep Surface Membrane Interface P.C. Board— P/N 44805p. 585
ZoneAire Sleep Surface Membrane Interface P.C. Board—P/N 62738p. 587
Figure 5-54. ZoneAire Sleep Surface Membrane Interface P.C. Board—P/N 62738 (Sheet 1 of 2)p. 587
Figure 5-55. ZoneAire Sleep Surface Membrane Interface P.C. Board—P/N 62738 (Sheet 2 of 2)p. 588
Table 5-73. ZoneAire Sleep Surface Membrane Interface P.C. Board— P/N 62738p. 589
ZoneAire Sleep Surface LED P.C. Board—P/N 44732p. 591
Figure 5-56. ZoneAire Sleep Surface LED P.C. Board—P/N 44732p. 591
Table 5-74. ZoneAire Sleep Surface LED P.C. Board—P/N 44732p. 592
Junction Box Assembly—P/N 44647p. 593
Figure 5-57. Junction Box Assembly—P/N 44647p. 593
Table 5-75. Junction Box Assembly—P/N 44647p. 594
Junction Box Assembly—P/N 44647p. 595
Figure 5-58. Junction Box Assembly—P/N 44647p. 595
Table 5-76. Junction Box Assembly—P/N 44647p. 596
Junction Box Assembly—P/N 45588-02p. 597
Figure 5-59. Junction Box Assembly—P/N 45588-02p. 597
Table 5-77. Junction Box Assembly—P/N 45588-02p. 598
Patient Control Panel—P/N 44124-01/06, P/N 44195-02/03/04/05, and P/N 44196-02/03/04/05p. 599
Figure 5-60. Patient Control Panel—P/N 44124-01/06, P/N 44195-02/03/04/05, and P/N 44196-02/03/04/05p. 599
Table 5-78. Patient Control Panel—P/N 44124-01/06, P/N 44195- 02/03/04/05, and P/N 44196-02/03/04/05p. 600
Patient Control Panel Assembly—P/N 44581 and P/N 44635-01/02/03/04/05/06/07/08/09/10/11/12p. 601
Figure 5-61. Patient Control Panel Assembly—P/N 44581 and P/N 44635-01/02/03/04/05/06/07/08/09/10…p. 601
Table 5-79. Patient Control Panel Assembly—P/N 44581 and P/N 44635-01/02/03/04/05/06/07/08/09/10/…p. 602
Switch P.C. Board Assembly—P/N 45016-01/02/03/04/05/06p. 603
Figure 5-62. Switch P.C. Board Assembly—P/N 45016-01/02/03/04/05/06p. 603
Table 5-80. Switch P.C. Board Assembly—P/N 45016-01/02/03/04/05/06p. 604
Interface Board—P/N 44578p. 605
Figure 5-63. Interface Board—P/N 44578p. 605
Table 5-81. Interface Board—P/N 44578p. 606
Outer Control Panel Assembly—P/N 44668-03/04/05/06p. 607
Figure 5-64. Outer Control Panel Assembly—P/N 44668-03/04/05/06p. 607
Table 5-82. Outer Control Panel Assembly—P/N 44668-03/04/05/06p. 608
Bed Exit P.C. Board—P/N 44482-01p. 609
Figure 5-65. Bed Exit P.C. Board—P/N 44482-01p. 609
Table 5-83. Bed Exit P.C. Board—P/N 44482-01p. 610
Nurse Control Flex Circuit Assembly—P/N 43154-01/02/03p. 611
Figure 5-66. Nurse Control Flex Circuit Assembly—P/N 43154-01/02/03p. 611
Table 5-84. Nurse Control Flex Circuit Assembly—P/N 43154-01/02/03p. 612
Scale Micro Board Assembly—P/N 39506-01p. 613
Figure 5-67. Scale Micro Board Assembly—P/N 39506-01p. 613
Table 5-85. Scale Micro Board Assembly—P/N 39506-01p. 614
Scale Micro Board Assembly—P/N 61205p. 617
Figure 5-68. Scale Micro Board Assembly—P/N 61205p. 617
Table 5-86. Scale Micro Board Assembly—P/N 61205p. 618
Scale Display Assembly—P/N 39452p. 619
Figure 5-69. Scale Display Assembly—P/N 39452p. 619
Table 5-87. Scale Display Assembly—P/N 39452p. 620
Scale Display Assembly—P/N 49584p. 621
Figure 5-70. Scale Display Assembly—P/N 49584p. 621
Table 5-88. Scale Display Assembly—P/N 49584p. 622
Analog Board Assembly—P/N 39369-01p. 623
Figure 5-71. Analog Board Assembly—P/N 39369-01p. 623
Table 5-89. Analog Board Assembly—P/N 39369-01p. 624
Analog Board Assembly—P/N 49751p. 625
Figure 5-72. Analog Board Assembly—P/N 49751p. 625
Table 5-90. Analog Board Assembly—P/N 49751p. 626
Connectors and Terminals—P.C. Boardsp. 627
Table 5-91. High Voltage Power Control Board Assembly— P/N 42822-01/02/03p. 627
Table 5-92. Logic Control Board Assembly—P/N 44158-01/03/05p. 627
Table 5-93. Logic Control Board Assembly—P/N 61410-02 and 6141002p. 628
Table 5-94. Night Light Board Assembly—P/N 43200-01/02p. 629
Table 5-95. Night Light Board Assembly without Scale—P/N 48921p. 629
Table 5-96. DynamicAire Sleep Surface Air Control P.C. Board Assembly—P/N 44047p. 629
Table 5-97. ZoneAire Sleep Surface Power Supply Board Assembly— P/N 44719-01/02/03p. 629
Table 5-98. ZoneAire Sleep Surface Air Control P.C. Board— P/N 45944-03, 44760-01 and 4476002p. 630
Table 5-99. ZoneAire Sleep Surface P.C. Board Assembly, Membrane Interface—P/N 44805p. 630
Table 5-100. ZoneAire Sleep Surface P.C. Board Assembly, Membrane Interface—P/N 62738p. 630
Table 5-101. ZoneAire Sleep Surface LED Board Assembly—P/N 44732p. 631
Table 5-102. Junction Box Assembly—P/N 44647p. 631
Table 5-103. Junction Box Assembly—P/N 44647p. 631
Table 5-104. Junction Box P.C. Board—P/N 45588-02p. 631
Table 5-105. Patient Control Panel—P/N 44124-01/06, P/N 44195- 02/03/04/05, and P/N 44196-02/03/0…p. 632
Table 5-106. Patient Control Panel Assembly—P/N 44581 and P/N 44635-01/02/03/04/05/06/07/08/09/10…p. 632
Table 5-107. Switch P.C. Board Assembly—P/N 45016-01/02/03/04/05/06p. 632
Table 5-108. Interface Board—P/N 44578p. 633
Table 5-109. Outer Control Panel Assembly—P/N 44668-03/04/05/06p. 633
Table 5-110. Bed Exit P.C. Board—P/N 44482-01p. 633
Table 5-111. Nurse Control Flex Circuit Assembly—P/N 43154-01/02/03p. 633
Table 5-112. Scale Micro Board Assembly—P/N 39506-01p. 634
Table 5-113. Scale Micro Board Assembly—P/N 61205p. 634
Table 5-114. Scale Display Assembly—P/N 39452p. 634
Table 5-115. Scale Display Assembly—P/N 49584p. 634
Table 5-116. Analog Board Assembly—P/N 39369-01p. 634
Table 5-117. Analog Board Assembly—P/N 49584p. 635
Connectors and Terminals—Motors and Limitsp. 635
Table 5-118. Motorsp. 635
Table 5-119. Limitsp. 635
Siderail Assembly Completep. 636
Table 5-120. Siderail Assemblies Complete—“A” Version Onlyp. 636
Table 5-121. Siderail Assemblies Complete—“B” Version Onlyp. 636
Table 5-122. Siderail Assemblies Complete—“C” Version Onlyp. 636
Table 5-123. Siderail Assemblies Complete—“E” and “F” Version Bedsp. 637
Patient Control Unit and Communication Modulep. 637
Table 5-124. Patient Control Unit and Communication Module— “A” Version Beds With Air Onlyp. 637
Table 5-125. Patient Control Unit and Communication Module— “A” Version Beds Without Air Onlyp. 638
Table 5-126. Patient Control Unit and Communication Module— “B” Version Beds With Air Onlyp. 639
Table 5-127. Patient Control Unit and Communication Module— “B” Version Beds Without Air Onlyp. 640
Table 5-128. Patient Control Unit and Communication Module— “C” Version Beds With Air Onlyp. 641
Table 5-129. Patient Control Unit and Communication Module— “C” Version Beds Without Air Onlyp. 642
Table 5-130. Patient Control Unit and Communication Module— “E” and “F” Version Beds With Air Onlyp. 643
Table 5-131. Patient Control Unit and Communication Module— “E” and “F” Version Beds Without Air …p. 644
Siderail Control Switch Unitsp. 645
Table 5-132. Nurse Control Unit—“A” and “B” Version Beds Onlyp. 645
Table 5-133. Nurse Control Unit—“C” Version Beds Onlyp. 646
Motor Parts Listp. 647
Table 5-134. 115 Volt Motorsp. 647
Table 5-135. 230 Volt Motorsp. 647
VIP Foot Panel Assembliesp. 648
Table 5-136. Liberty Hill Models Foot Panel Assembliesp. 648
Table 5-137. Freedom Hill Models Foot Panel Assembliesp. 648
Chapter 6 General Proceduresp. 650
Chapter Contentsp. 650
Cleaning and Carep. 652
General Cleaningp. 652
Steam Cleaningp. 652
Hard to Clean Spotsp. 652
Disinfectionp. 652
Component Handlingp. 653
P.C. Boardsp. 653
Lubrication Requirementsp. 654
Preventive Maintenancep. 655
Preventive Maintenance Schedulep. 655
Table 6-1. Preventive Maintenance Schedulep. 655
Preventive Maintenance Checklistp. 658
Table 6-2. Preventive Maintenance Checklistp. 658
Preventive Maintenance—ZoneAire Sleep Surfacep. 659
Preventive Maintenance Schedule—ZoneAire Sleep Surfacep. 660
Table 6-3. Preventive Maintenance Schedule—ZoneAire Sleep Surfacep. 660
Preventive Maintenance Checklist—ZoneAire Sleep Surfacep. 661
Table 6-4. Preventive Maintenance Checklist—ZoneAire Sleep Surfacep. 661
Tool and Supply Requirementsp. 662
Extraction Toolsp. 662
Figure 6-1. Extraction Tools Used to Service Wiring Cables and Connectorsp. 663
Chapter 7 Accessoriesp. 664
Chapter Contentsp. 664
Accessoriesp. 666
Table 7-1. Accessories Listp. 666
7.1 Fracture Frame Adapter Socket—P847B/P847Cp. 667
Figure 7-1. Fracture Frame Adapter Socket—P847B/P847Cp. 667
7.2 Roller Bumper Assembly—P818C03/P818C04p. 668
Figure 7-2. Roller Bumper Assembly—P818C03/P818C04p. 668
7.3 Cane Bumper Assembly Complete—P284C-48p. 669
Figure 7-3. Cane Bumper Assembly Complete—P284C-48p. 669
7.4 Trapeze Support Assembly—P844C-48p. 670
Figure 7-4. Trapeze Support Assembly—P844C-48p. 670

Chapters Covered

  • Chapter 1: Introduction — bed positions, physical and electrical specifications, model identification, DynamicAire and ZoneAire sleep surface overviews, bed scale operation, safety tips and warning labels
  • Chapter 2: Troubleshooting Procedures — general troubleshooting hints, mechanical/electrical/pneumatic subsystem checks, footboard control panel switch/LED test, air system diagnostics, and dedicated fault trees for Hilow raise/lower failures, head section faults, ZoneAire error codes 2-1 through 2-7, and scale display errors
  • Chapter 3: Theory of Operation — component locations, wiring diagrams, ZoneAire hardware theory (power supply board, air control board, sensor control board), ZoneAire software theory and operating modes, control board theory, limit switches
  • Chapter 4: Removal, Replacement, and Adjustment Procedures — head section, footboard control panel, covers, DynamicAire and ZoneAire sleep surface components, compressors, load cell, and scale calibration
  • Chapter 5: Parts List — base frame, intermediate frame, electronics pan, retracting frame, DynamicAire and ZoneAire sleep surface assemblies, head/foot panel assemblies by version, siderail assemblies, control boards, motor parts
  • Chapter 6: General Procedures — cleaning and care, disinfection, component handling, lubrication requirements, preventive maintenance schedules and checklists
  • Chapter 7: Accessories

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Together these chapters give a technician the full picture of how the Advance Series Bed operates and how to keep it running: from a first-shift diagnostic hint through the exact board part number to order and the torque or calibration step to close the job.

Get the Repairs Right the First Time

With this Hill-Rom Advance Series Bed Service Manual, a technician can accurately diagnose Hilow, head, knee, and foot section motor failures, work through ZoneAire Sleep Surface error codes, calibrate the integrated bed scale, and remove and replace everything from footboard control panels and DynamicAire compressors to logic control boards and siderail assemblies. Correct procedures and torque values protect the patient, the equipment, and the warranty on a piece of hospital equipment that stays in service for years. This Advance Series Bed Service Manual downloads instantly as a PDF after purchase — no shipping wait, no physical copy to misplace. Read it on a laptop, tablet, or phone in the service bay, or print the exact pages you need.

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