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Hill-Rom TotalCare P1900 Bed System Service Manual 147605 Rev 2 – PDF Download

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Complete Hill-Rom TotalCare P1900 Bed System service manual (147605 Rev 2, 2008) covering troubleshooting, theory of operation, removal/replacement procedures, parts lists, and wiring diagrams for P1900M and P1900N models.

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Description

Hill-Rom TotalCare P1900 Bed System Service Manual — 147605 Rev 2

This Hill-Rom TotalCare P1900 Bed System Service Manual is the comprehensive technical reference for the TotalCare P1900 hospital bed system (M model and newer). Published in 2008 as document 147605 Revision 2, this manual gives facility-authorized service personnel the complete procedures needed to diagnose, repair, and maintain every major system on the bed. From fault-code troubleshooting and hydraulic cylinder replacement to patient weigh system calibration and IntelliDrive transport diagnostics, this service manual covers it all.

File Details

  • Manual Type: Service Manual
  • Brand: Hill-Rom
  • Model: TotalCare P1900 (M model and newer)
  • Document Number: 147605 Rev 2
  • Edition: Second Edition, July 2008
  • Document Status: Draft (July 2008)
  • Language: English
  • Page Count: Approximately 880 pages
  • File Format: PDF

Chapters Covered

  • Chapter 1 — Introduction: Purpose, audience, document symbols, overview, acronym list, specifications, model identification (P1900M, P1900N), warning and caution labels.
  • Chapter 2 — Troubleshooting Procedures: Initial actions, quick reference problem/solution matrix, function checks, treatment surface diagnostics, air system function check, foot section, final actions, fault codes, module identification, pendant error codes, GCI error codes, diagnostic commands, and RAP procedures 2.1 through 2.100 covering every subsystem from patient air surface modules to IntelliDrive transport system diagnostics.
  • Chapter 3 — Theory of Operation: Bed frame modules, hydraulic system operation, electronic system architecture, power control module, bed position module, scale module, GCI control, user control module, SideCom communication system, air system, P500 air system, sleep surfaces, IntelliDrive transport system, and bed system wiring schematics.
  • Chapter 4 — Removal, Replacement, and Adjustment Procedures: Tool and supply requirements, articulation position sensing system calibration, patient weigh system calibration, and procedures 4.1 through 4.85 covering casters, brake/steer linkage, siderails, P.C. boards, hydraulic cylinders, valves, blower assemblies, air manifolds, sleep surfaces, batteries, power cords, and IntelliDrive components.
  • Chapter 5 — Parts List: Service parts ordering, exchange policy, warranty information, recommended spare parts, and illustrated parts breakdowns for base modules, intermediate frame, articulating deck, weigh frame, siderails, headboard, footboard, hydraulic system, power control module, scale module, SideCom communication system, air modules, sleep surfaces, IntelliDrive transport system, and international labels.
  • Chapter 6 — General Procedures: Cleaning and care, component handling, P.C. board handling, lubrication requirements, preventive maintenance schedule and checklist.
  • Chapter 7 — Accessories: Infusion support system, oxygen tank holder, physical safety belts, standard IV rod, fracture frame adapter brackets.

IMAGES PREVIEW

Hill-Rom TotalCare P1900 Bed System Service Manual 147605 Rev 2 - PDF Download — PDF page 1 preview
Hill-Rom TotalCare P1900 Bed System Service Manual 147605 Rev 2 - PDF Download — PDF page 640 preview
Hill-Rom TotalCare P1900 Bed System Service Manual 147605 Rev 2 - PDF Download — PDF page 447 preview

What This Hill-Rom TotalCare P1900 Service Manual Gives You

The Hill-Rom TotalCare P1900 service manual is far more than a parts catalog. It opens with a complete function-check sequence that walks you through verifying every articulation function, nurse call feature, bed exit alarm, night light, and entertainment control. From there, the troubleshooting chapter arms you with a fault-code-driven diagnostic system: the bed itself flashes fault codes through the Service Required indicator, and this manual tells you exactly what each code means — down to the module ID and corrective action. The RAP procedures cover everything from air blower malfunctions and scale communication errors to hydraulic fluid leaks and IntelliDrive transport failures.

The theory of operation chapter explains how the hydraulic system, electronic network, air system, and IntelliDrive transport system work together. This is invaluable when you need to understand why a fault occurs, not just which part to replace. The removal, replacement, and adjustment procedures give step-by-step instructions with torque values, tool requirements, and safety warnings for every major component. The parts list chapter includes exploded-view illustrations with part numbers for every assembly, making it easy to identify and order exactly what you need.

Covered Models

  • P1900 — TotalCare Bed System (M model and newer)
  • P1900M — TotalCare Bed System with touch screen GCI
  • P1900N — TotalCare Bed System with P500 option

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Hill-Rom TotalCare P1900 Bed System Service Manual 147605 Rev 2 – PDF Download” are as follows:

Table of Contentsp. 7
Chapter 1 Introductionp. 21
Purposep. 21
Audiencep. 21
Reference Documentsp. 21
Document Symbolsp. 22
Overviewp. 23
Acronym Listp. 24
Specificationsp. 27
Physical Descriptionp. 27
Electrical Descriptionp. 29
Accessory Receptacle (120V Model Only)p. 29
Regulations, Standards, and Codesp. 29
IEC 60601-1 Classificationsp. 29
Model Identificationp. 30
Warning and Caution Labelsp. 31
Chapter 2 Troubleshooting Proceduresp. 33
Getting Startedp. 33
Initial Actionsp. 35
Quick Reference Problem/Solution Matrixp. 35
Function Checksp. 37
Treatment Surface Diagnosticsp. 41
Air System Function Checkp. 42
Foot Sectionp. 43
Final Actionsp. 44
Fault Codesp. 45
Module Identificationp. 46
Fault Codesp. 47
2.1 Patient Air Surface Module with Foot Therapy- Switch/Stepper Failuresp. 114
2.2 Patient Air Surface Module with Foot Therapy-Pressure Failuresp. 115
2.3 Pulmonary Mattress Air Valve Module Troubleshootingp. 122
2.4 Patient Air Surface Module with Foot Therapy-Blower/Supply Hose Failuresp. 125
2.5 Air Blower Malfunctionp. 126
2.6 System Power Failuresp. 128
AC Power Failurep. 128
Low Voltage Power Failurep. 130
Power Control Module Fuse Descriptionp. 132
2.7 Lockout Control Malfunctionp. 133
Knee Lockoutp. 133
Head Lockoutp. 135
Bed Up/Bed Down (Hilow) Lockoutp. 137
2.8 Brake/Steer Malfunctionp. 139
2.9 Indicators (LED) Do Not Come Onp. 141
2.10 Bed Down Control Will Not Lower Bedp. 144
2.11 Bed Up Control Does Not Raise Bedp. 146
2.12 Chair Position Control Malfunctionp. 148
2.13 Bed Flat Control Will Not Flatten the Bedp. 154
2.14 Caregiver Control Malfunction-Head Siderail and Intermediate Siderailp. 157
Head Siderailp. 157
Intermediate Siderail-Head Up/Head Downp. 159
Intermediate Siderail-Knee Up/Knee Downp. 161
Intermediate Siderail-Foot Up/Foot Downp. 163
Intermediate Siderail-Foot Out/Foot Inp. 164
2.15 Reverse Trendelenburg/Trendelenburg Control Malfunctionp. 165
2.16 Hilow Function Raises the Unit Unevenlyp. 171
2.17 Patient Controls Malfunctionp. 174
2.18 CPR Release Malfunctionp. 175
Foot Controlp. 175
2.19 Emergency Trendelenburg Malfunctionp. 177
2.20 Trendelenburg/Reverse Trendelenburg Malfunctionp. 178
2.21 Hydraulic Foot Pump Pedal Will Not Raise Bedp. 179
2.22 Siderail Mechanism Does Not Holdp. 180
2.23 SideCom® Communication System-Nurse Call Malfunctionp. 181
2.24 Bed Exit Malfunctionp. 183
2.25 Patient Exit/Priority Nurse Call Malfunctionp. 184
2.26 Night Light Does Not come onp. 186
2.27 Patient Entertainment Malfunctionp. 187
2.28 Patient Light Controls Malfunctionp. 189
2.29 Scale/GCI Malfunctionp. 190
2.30 Scale/GCI-Diagnostics and Error Troubleshootingp. 191
Diagnosticsp. 191
2.31 Scale/GCI-Communication Errorp. 193
2.32 Scale/GCI-Calibration Error Troubleshootingp. 194
2.33 Load Beam-Shorted Excitation Voltagep. 195
Load Beam-Shorted Excitation Voltage Testsp. 196
Test 1p. 196
Test 2p. 196
Test 3p. 196
Test 4p. 197
2.34 Hydraulic System Malfunctionp. 198
2.35 Hydraulic Fluid Leakp. 201
2.36 Maximum Inflate Malfunctionp. 202
2.37 Treatment Surface and P500 Air Bladders Malfunctionp. 203
2.38 Loss of Therapy During Transportp. 204
2.39 Local Operating Network (LON) Communication Faultp. 205
2.40 Air Manifold Malfunctionp. 206
2.41 Pulmonary Module Communication Failuresp. 208
2.42 Pulmonary Surface Pressure Failuresp. 209
2.43 Blower/Supply Hose Failuresp. 210
2.44 Bed Will Not Drive (IntelliDrive® Transport System)p. 211
2.45 Bed Will Not Drive, Wheel Is Down (IntelliDrive® Transport System)p. 212
2.46 Wheel Will Not Stow (IntelliDrive® Transport System)p. 213
2.47 Battery Check (IntelliDrive® Transport System)p. 214
2.48 Steer Switch Check (IntelliDrive® Transport System)p. 215
2.49 PACM Board Power Check (IntelliDrive® Transport System)p. 216
2.50 PACM Board Deployment Check (IntelliDrive® Transport System)p. 217
2.51 PACM Board Drive Check (IntelliDrive® Transport System)p. 218
2.52 Motor Check (IntelliDrive® Transport System)p. 219
2.53 PACM to PAG Board Cable Check (IntelliDrive® Transport System)p. 220
2.54 Handle Enable Switch Check (IntelliDrive® Transport System)p. 221
2.55 Throttle Check (IntelliDrive® Transport System)p. 222
2.56 Handle Gauge Check (IntelliDrive® Transport System) (Sheet 1 of 3)p. 223
2.57 Handle Gauge Check (IntelliDrive® Transport System) (Sheet 2 of 3)p. 224
2.58 Handle Gauge Check (IntelliDrive® Transport System) (Sheet 3 of 3)p. 225
2.59 Controller Check-IntelliDrive® Transport Systemp. 226
2.60 Visual Inspection-IntelliDrive® Transport Systemp. 228
2.61 PAG Board Debugging-IntelliDrive® Transport Systemp. 229
2.62 NAWI Class IIII Scale (European Version)/Graphical Caregiver Interface (GCI)® Control Malfunctionp. 232
2.63 Scale/GCI Diagnostics and Error Troubleshooting Diagnostics (NAWI Class IIII Scale-European Version Only)p. 236
2.64 Scale/GCI-Communications Error (NAWI Class IIII Scale-European Version Only)p. 239
2.65 Scale/GCI Calibration Error (NAWI Class IIII Scale-European Version Only)p. 241
2.66 Load Beam-Shorted Excitation Voltage (NAWI Class IIII Scale-European Version Only)p. 243
Load Beam-Shorted Excitation Voltage Testsp. 244
Test 1p. 244
Test 2p. 245
Test 3p. 245
Test 4p. 246
2.67 Scale Fails Verification Testing (NAWI Class IIII Scale-European Version Only)p. 247
2.68 Gravity Constants/Coefficients (NAWI Class IIII Scale-European Version Only)p. 250
Introductionp. 250
Changing Gravity Constants/Coefficientsp. 251
2.69 Scale Service Screen Functions (NAWI Class IIII Scale-European Version Only)p. 254
Scale Service Screenp. 254
Functionsp. 254
Indicatorsp. 255
Change Coefficients Screenp. 255
Functionsp. 255
Valuesp. 256
Scale Service-View Readings Screenp. 256
Valuesp. 257
2.70 Hydraulic System Malfunctionp. 258
2.71 Wireless Module Does Not Connect to the Facilityp. 278
2.72 Loss of PCM Communicationp. 279
2.73 Loss of GCI Communicationp. 280
2.74 Inter-Mico Communication Errorp. 281
2.75 Head Angle out of Rangep. 282
2.76 Foot Angle out of Rangep. 283
2.77 Patient Weight out of Rangep. 284
2.78 Values not Definedp. 285
2.79 Turn Assist can not Startp. 286
2.80 Mattress Disconnectedp. 287
2.81 External EE Errorp. 288
2.82 EEPROM Data Corruptp. 289
2.83 Valve Typep. 290
2.84 Under Solenoid Voltagep. 291
2.85 Over Solenoid Voltagep. 292
2.86 Over On Supervisory Voltagep. 293
2.87 Under Supervisory Voltagep. 294
2.88 Over Supervisory off Voltage Monitorp. 295
2.89 Valve Current Under Errorp. 296
2.90 Valve Current Over Errorp. 297
2.91 CAN Heartbeat Missingp. 298
2.92 Inflate Bladder Errorp. 299
2.93 Deflate Baldder Errorp. 300
2.94 Excessive Leakp. 301
2.95 Communicationp. 302
2.96 Heartbeatp. 303
2.97 24V Sensep. 304
2.98 EEPROM Data Corruptp. 305
2.99 Blower Voltagep. 306
2.100 Blower Currentp. 307
Chapter 3 Theory of Operationp. 309
Introductionp. 309
Bed Framep. 309
Base Frame Modulep. 309
Intermediate Frame Modulep. 309
Articulating Deck/Weigh Frame Modulep. 309
Siderail Modulep. 310
Headboard Modulep. 310
Footboard Modulep. 310
Hydraulic Systemp. 311
Basic Descriptionp. 311
Theory of Operationp. 311
Power Unitp. 311
Cylindersp. 311
Hydraulic Manifold Assemblyp. 312
CPR and Trendelenburg Release Valvesp. 313
Manual Hydraulic Controlp. 313
Motor (100 V/110 V Only)p. 314
Motor (120 V/127 V Only)p. 314
Motor (220 V/230 V/240 V only)p. 314
Electronic Systemp. 314
Basic Descriptionp. 314
Basic Architecturep. 315
Power Control Modulep. 315
Bed Position Modulep. 315
User Control Modulep. 316
SideCom® Communication System Modulep. 316
Scale Modulep. 316
Power Control Modulep. 316
Basic Descriptionp. 316
Theory of Operationp. 317
Bed Position Modulep. 325
Basic Descriptionp. 325
Theory of Operationp. 326
Scale Modulep. 328
Basic Descriptionp. 328
Theory of Operationp. 329
Graphical Caregiver Interface (GCI)® Controlp. 330
Basic Descriptionp. 330
Theory of Operationp. 331
User Control Modulep. 331
Basic Descriptionp. 331
Basic Architecturep. 331
Theory of Operationp. 333
SideCom® Communication System Modulep. 335
Basic Descriptionp. 335
Theory of Operationp. 335
Air Systemp. 336
Basic Descriptionp. 336
Blower Descriptionp. 337
Air Plumbing Descriptionp. 337
Air Manifoldp. 337
Control Modulesp. 338
P500 Air Systemp. 338
Sleep Surfacesp. 339
Basic Descriptionp. 339
Foot Surfacep. 340
Primary Surfacep. 343
IntelliDrive® Transport Systemp. 345
Push Handlesp. 345
Amplifier/Indicator Board (PAG)p. 345
Power Assist Control Modulep. 346
Battery Chargerp. 346
Battery Gas Gaugep. 347
Deployment Controlp. 348
Enable Switch Logic and Relayp. 348
Drive Motor Over-Temperature Protectionp. 349
Low-Battery ShutOffp. 349
Drive Motor Brakep. 349
Bed System Wiring Schematicsp. 351
Schematic-UCM Position and Enterp. 351
Schematic-UCM Nurse Callp. 352
Schematic-Enhanced Entertainmentp. 353
Schematic-Bed Up/Downp. 354
Schematic-Nurse Call Modulep. 355
Chapter 4 Removal, Replacement, and Adjustment Proceduresp. 359
Tool and Supply Requirementsp. 359
4.1 Articulation Position Sensing System Calibrationp. 362
Calibration Procedure with the Graphical Caregiver Interface (GCI)® Controlp. 362
Calibration Procedure without the Graphical Caregiver Interface (GCI)® Controlp. 365
4.2 Patient Weigh System Calibration (Non-NAWI Class IIII Scale Only)p. 367
4.3 Cover-Head Endp. 369
Removalp. 369
Replacementp. 370
4.4 Hilow Cylinder Bracep. 371
Installationp. 371
Removalp. 372
Head of Bed Cylinder Bracep. 373
4.5 Caster Cover-Foot Endp. 374
Removalp. 374
Replacementp. 375
4.6 Foot End Caster Assemblyp. 376
Removalp. 376
Replacementp. 378
Adjustmentp. 379
4.7 Head-End Caster Assemblyp. 380
Removalp. 380
Replacementp. 382
Adjustmentp. 384
4.8 Brake Set Sensorp. 385
Removalp. 385
Replacementp. 386
4.9 Brake/Steer Linkagep. 388
Removalp. 388
Replacementp. 389
Adjustmentp. 390
4.10 Foot Brake/Steer Pedalp. 391
Removalp. 391
Replacementp. 392
Adjustmentp. 393
4.11 Foot Brake/Steer Pedal Padp. 394
Removalp. 394
Replacementp. 395
4.12 Foot Pump Pedalp. 396
Removalp. 396
Replacementp. 398
4.13 Footboard Switchp. 399
Removalp. 399
Replacementp. 400
4.14 Head Siderailp. 401
Removalp. 401
Replacementp. 402
4.15 Head Siderail P.C. Boardp. 403
Removalp. 403
Replacementp. 405
4.16 Speakerp. 406
Removalp. 406
Replacementp. 406
4.17 Intermediate Siderailp. 408
Removalp. 408
Replacementp. 409
4.18 Main Caregiver P.C. Board or Patient Control Switch P.C. Boardp. 410
Removalp. 410
Replacementp. 412
4.19 Nurse Call Switch P.C. Boardp. 413
Removalp. 413
Replacementp. 415
4.20 Patient Exit Detection Alarm and Sleep Surface Siderail Controlsp. 416
Removalp. 416
Replacementp. 418
4.21 Entertainment and Volume Controlp. 419
Removalp. 419
Replacementp. 421
4.22 Graphical Caregiver Interface (GCI)® Controlp. 422
Removalp. 422
Replacementp. 423
4.23 Head Angle Indicator/Trendelenburg Indicatorp. 424
Removalp. 424
Replacementp. 425
4.24 Hydraulic System Fluid Fillp. 427
4.25 Hydraulic Manifold Valve Coilp. 429
Removalp. 429
Replacementp. 430
4.26 Hydraulic Valvep. 431
Removalp. 431
Replacementp. 432
4.27 Hydraulic Power Unitp. 433
Removalp. 433
Replacementp. 436
4.28 Hilow Foot Hydraulic Cylinderp. 438
Removalp. 438
Replacementp. 440
4.29 Hilow Head Hydraulic Cylinderp. 442
Removalp. 442
Replacementp. 444
4.30 Head Hydraulic Cylinderp. 446
Removalp. 446
Replacementp. 448
4.31 Knee Hydraulic Cylinderp. 450
Removalp. 450
Replacementp. 452
4.32 Retracting Foot Hydraulic Cylinderp. 454
Removalp. 454
Replacementp. 456
4.33 Articulating Foot Hydraulic Cylinderp. 458
Removalp. 458
Replacementp. 460
4.34 CPR Release Valvep. 462
Removalp. 462
Replacementp. 463
4.35 CPR Sensorp. 465
Removalp. 465
Replacementp. 466
4.36 Trendelenburg Sensorp. 468
Removalp. 468
Replacementp. 469
4.37 Emergency Trendelenburg Release Valvep. 471
Removalp. 471
Replacementp. 472
4.38 Position Sensorsp. 474
Removalp. 474
Replacementp. 476
4.39 Hilow Position Sensorp. 477
Removalp. 477
Replacementp. 478
4.40 Batteryp. 479
Removalp. 479
Replacementp. 480
4.41 Transformerp. 481
Removalp. 481
Replacementp. 482
4.42 Power Control Module P.C. Boardp. 484
Removalp. 484
Replacementp. 486
4.43 Weigh Frame Junction Electrical Boxp. 489
Removalp. 489
Replacementp. 492
4.44 Weigh Frame Junction P.C. Boardp. 493
Removalp. 493
Replacementp. 496
4.45 Scale Control-Patient Exit Detection (PED) Modulep. 497
Removalp. 497
Replacementp. 499
4.46 Weigh Load Beamp. 500
Removalp. 500
Replacementp. 501
4.47 SideCom® Communication System Entertainment/Lighting Modulep. 503
Removalp. 503
Replacementp. 504
4.48 SideCom® Communication System and Nurse Call Modulep. 505
Removalp. 505
Replacementp. 506
4.49 SideCom® Communication System Universal Television (UTV) Modulep. 507
Removalp. 507
Replacementp. 508
4.50 Night Lightp. 509
Removalp. 509
Replacementp. 510
4.51 Night Light Photo Sensorp. 512
Removalp. 512
Replacementp. 513
4.52 Accessory Receptacle Modulep. 515
Removalp. 515
Replacementp. 516
4.53 Low Noise Blower Assemblyp. 517
Removalp. 517
Replacementp. 519
4.54 Air Module-Manifold Assemblyp. 522
Removalp. 522
Replacementp. 523
4.55 Treatment Foot Surface Control Module (TFSCM) and Treatment Surface Control Module (TSCM)p. 524
Removalp. 524
Replacementp. 526
4.56 Treatment Foot Module, Treatment Torso Module, and Pulmonary Base Module (Pulmonary Models)p. 527
Removalp. 527
Replacementp. 528
4.57 Treatment Surfacep. 530
Removalp. 530
Replacementp. 533
4.58 Short Stay Surfacep. 534
Removalp. 534
Replacementp. 535
4.59 Short Stay Sleep Surface-Remove from Bedp. 536
Removalp. 536
Replacementp. 536
4.60 Air Sleep Surface-Remove from Bedp. 537
Removalp. 537
Replacementp. 537
4.61 Pulmonary Surfacep. 538
Removalp. 538
Replacementp. 543
4.62 Battery-IntelliDrive® Transport Systemp. 544
Removalp. 544
Replacementp. 545
4.63 PACM Board-IntelliDrive® Transport Systemp. 546
Removalp. 546
Replacementp. 547
4.64 Drive Motor-IntelliDrive® Transport Systemp. 548
Removalp. 548
Replacementp. 551
4.65 Drive Belt-IntelliDrive® Transport Systemp. 552
Removalp. 552
Replacementp. 556
4.66 PAG Board-IntelliDrive® Transport Systemp. 557
Removalp. 557
Replacementp. 558
4.67 Transport Handle-IntelliDrive® Transport Systemp. 559
Removalp. 559
Replacementp. 560
4.68 Motor Controller-IntelliDrive® Transport Systemp. 563
Removalp. 563
Replacementp. 565
4.69 Siderail Control Cablep. 566
Removalp. 566
Replacementp. 569
4.70 Power Cordp. 572
Removalp. 572
Replacementp. 575
4.71 Wireless Modulep. 576
Removalp. 576
Replacementp. 578
4.72 Patient Helperp. 579
Removalp. 579
Replacementp. 581
4.73 Line Managerp. 582
Removalp. 582
Replacementp. 582
4.74 Disable Battery Operationp. 584
4.75 Electrical Fuse Blown-Damaged Cable/P.C. Board Combination Identificationp. 585
4.76 Bleed the Hydraulic Systemp. 588
4.77 Verify Operation of the NAWI Class IIII Scale (NAWI Class IIII Scale-European Version Only)p. 589
Marked Zone Boardp. 590
Setupp. 590
Verification of the NAWI Class IIII Scalep. 592
Gravitational Constantp. 592
Calibrationp. 595
Repeatabilityp. 597
Discriminationp. 598
Accuracy of Tare Devicep. 599
Eccentricityp. 600
Tare (Weighing Test)p. 601
Errors of Indication (Weighing Doance)p. 603
Sealing, Stamping, and Markingp. 604
Declaration of Conformity, Signature of Observer, and Release for Distributionp. 604
NAWI Class IIII Scale EC Verification Report Form (NAWI Class IIII Scale-European Version Only)p. 605
4.78 Blower-P500 Modelp. 609
Removalp. 609
Replacementp. 610
4.79 Power Supply P.C. Board-P500 Modelp. 611
Removalp. 611
Replacementp. 612
4.80 Bed Battery-P500 Modelp. 613
Removalp. 613
Replacementp. 614
4.81 AC Control P.C. Board-P500 Modelp. 615
Removalp. 615
Replacementp. 616
4.82 Compressor-P500 Modelp. 617
Removalp. 617
Replacementp. 618
4.83 Air Control P.C. Board and LON to CAN Interface P.C. Boards-P500 Modelp. 619
Removalp. 619
Replacementp. 621
4.84 Manifold Assembly-P500 Modelp. 622
Replacementp. 624
4.85 Mattress Assmbly-P500 Modelp. 625
Removalp. 625
Replacementp. 627
Chapter 5 Parts Listp. 629
Service Parts Orderingp. 629
Exchange Policyp. 631
In-Warranty Exchangesp. 631
Out-of-Warranty Exchangesp. 631
Warrantyp. 633
Warranty Statement-Wireless Interface Unitp. 635
Recommended Spare Partsp. 637
Base Module-Pedal Assembliesp. 640
Base Module-Hilow Assembliesp. 644
Base Module-Cover Assembliesp. 646
Intermediate Frame Modulep. 648
Articulating Deck Modulep. 652
Articulating Deck Module-Foot Sectionp. 656
Weigh Frame Modulep. 658
Weigh Frame Module-Cable Routing and Mattress Retainerp. 660
Head Siderail Modulep. 662
Intermediate Siderail Assembly-RH (Sheet 1 of 2)p. 666
Intermediate Siderail Assembly-RH (Sheet 2 of 2)p. 668
Intermediate Siderail Assembly-LH (Sheet 1 of 2)p. 670
Intermediate Siderail Assembly-LH (Sheet 2 of 2)p. 672
Intermediate Siderail Assembly-Installation and Cable Routingp. 674
Headboard Assembly-P1921Bp. 676
Footboard Module-P1922p. 677
Transport Shelf Module-P1923p. 678
Hydraulic System Modulep. 680
Hilow Cylinder Brace Kit-SA1695p. 682
Hydraulic System Foot Pumpp. 684
Hydraulic System Manifold-Deltrolp. 686
Hydraulic System Manifold-Deltap. 687
Hydraulic System Module-Hose and Cylinder Assembliesp. 688
Power Control Modulep. 690
Power Control Module-Labels and Cover Assembliesp. 694
Power Control Module-Bed Solenoid Cable Routingp. 696
Power Control Module-Signal/Power Distribution Ground Strap Assembliesp. 698
Scale Modulep. 700
Scale Module-Cable Routingp. 702
SideCom® Communication Systemp. 704
SideCom® Communication System-Cable Routingp. 708
Air Module-Treatment Manifold Assemblyp. 710
Air Module-Low Noise Blower Assembly Kitp. 712
Air Module-Air Source Cable Assembly Routing-120V and 230Vp. 716
Air Module-Weigh Frame Cable Assembly Routingp. 718
Air Module-Supply Hose Assembly and Routing (Treatment and Pulmonary)p. 720
Air Module-Pulmonary Manifold Assemblyp. 722
Short Stay Surface-P1915EC8, P1915EAZZ, P1915EA25, and P1915EA28p. 724
Treatment Surface-P1915EE9, P1915EA24, and P1915EA27p. 726
Pulmonary Surface (P1916EA) (Sheet 1 of 3)p. 728
Pulmonary Surface (P1916EA) (Sheet 2 of 3)p. 730
Pulmonary Surface (P1916EA) (Sheet 3 of 3)p. 732
P500 Surface (P1918A)p. 733
Seatbelt-P1926p. 736
Foot Pad-P1929p. 737
Transducer Holder-P294p. 738
Traction Bracket-P1940p. 739
X-Ray Cassette Envelope-P289p. 740
Oxygen Tank Holder-P27601p. 741
IV Pole-P2217p. 742
Infusion Support System-P155-12p. 744
P.C. Board Component Layout-Power Control Topp. 746
Transport Handle Wiring-IntelliDrive® Transport Systemp. 748
IntelliDrive® Transport System-Drive Boxp. 750
IntelliDrive® Transport System-Drive Beltp. 754
IntelliDrive® Transport System-Wiringp. 756
Siderail Pads and Extendersp. 758
International Labels-Foot Prop, Transport Shelf, and Headboardp. 760
International Labels-Head End Siderailp. 764
International Labels-Right-Hand Intermediate Siderailp. 766
International Labels-Left-Hand Intermediate Siderailp. 774
International Labels-Base Frame and Coversp. 782
International Labels-Head Endp. 786
International Labels-Head Section Weldmentp. 790
International Labels-IntelliDrive® Transport Systemp. 792
International Labels-Pulmonary Therapy Modulesp. 796
International Labels-Pulmonary Air Manifoldp. 800
Wireless Modulep. 803
Patient Helperp. 804
Line Managerp. 806
Air System-P500 Model (Sheet 1 of 3)p. 808
Air System-P500 Model (Sheet 2 of 3)p. 810
Air System-P500 Model (Sheet 3 of 3)p. 812
Chapter 6 General Proceduresp. 815
Cleaning and Carep. 815
General Cleaningp. 816
Steam Cleaningp. 816
Cleaning Hard to Clean Spotsp. 816
Disinfectingp. 816
Cleaning Medical Fluid Spillsp. 816
Cleaning Blood and Excretap. 816
Cleaning the Mattress and the Low Airloss Coverletp. 816
Damage/Repair Surface Tickingp. 819
Component Handlingp. 820
P.C. Boardp. 820
Lubrication Requirementsp. 821
Preventive Maintenancep. 822
Preventive Maintenance Schedulep. 822
Preventive Maintenance Checklistp. 827
Chapter 7 Accessoriesp. 829
Accessoriesp. 829
7.1 Infusion Support System-P155-12p. 830
Installationp. 830
7.2 Oxygen Tank Holder-P27601p. 831
Installationp. 831
Removalp. 831
7.3 Physical Safety Belts-P1926p. 832
Installationp. 832
Removalp. 832
7.4 Standard IV Rod-P2217p. 834
Installationp. 834
Removalp. 834
7.5 Fracture Frame Adapter Brackets-P1940p. 835
Installationp. 835
Removalp. 837
147605foiet.pdf
System Wiring Diagram-TotalCare® Bed System (M model beds) (Sheet 1 of 5) (150409)p. 839
System Wiring Diagram-TotalCare® Bed System (M model beds) (Sheet 2 of 5) (150409)p. 840
System Wiring Diagram-TotalCare® Bed System (M model beds) (Sheet 3 of 5) (150409)p. 841
System Wiring Diagram-TotalCare® Bed System (M model beds) (Sheet 4 of 5) (150409)p. 842
System Wiring Diagram-TotalCare® Bed System (M model beds) (Sheet 5 of 5) (150409)p. 843
P.C. Board Wiring Diagram-Nurse Call Module (47418)p. 844
P.C. Board Wiring Diagram-Pulmonary Power Distrobution (48446)p. 845
P.C. Board Wiring Diagram-UTV Control Board (63177)p. 846
P.C. Board Wiring Diagram-Treatment Foot Module (Sheet 1 of 3) (64760)p. 847
P.C. Board Wiring Diagram-Treatment Foot Module (Sheet 2 of 3) (64760)p. 848
P.C. Board Wiring Diagram-Treatment Foot Module (Sheet 3 of 3 (64760))p. 849
P.C. Board Wiring Diagram-Treatment Torso Module (Sheet 1 of 2) (65744)p. 850
P.C. Board Wiring Diagram-Treatment Torso Module (Sheet 2 of 2) (65744)p. 851
P.C. Board Wiring Schematic Diagram-Pulmonary and Percussion Module (66227)p. 852
P.C. Board Wiring Diagram-Scale, OIML (67759)p. 853
P.C. Board Wiring Diagram-Power Assist Guage (68274)p. 854
P.C. Board Wiring Schematic Diagram-Power Assist Control (68342)p. 855
P.C. Board Wiring Diagram-Power Control Module (Sheet 1 of 4) (130064)p. 856
P.C. Board Wiring Diagram-Power Control Module (Sheet 2 of 4 (130064)p. 857
P.C. Board Wiring Diagram-Power Control Module (Sheet 3 of 4) (130064)p. 858
P.C. Board Wiring Diagram-Power Control Module (Sheet 4 of 4) (130064)p. 859
P.C. Board Wiring Diagram-Wireless Module (Sheet 1 of 2) (139375)p. 860
P.C. Board Wiring Diagram-Wireless Module (Sheet 2 of 2) (138375)p. 861
P.C. Board Wiring Schematic Diagram-Wireless Module Support (139428)p. 862
P.C. Board Wiring Schematic Diagram-Right User Control Module (Sheet 1 of 2) (143546)p. 863
P.C. Board Wiring Schematic Diagram-Right User Control Module (Sheet 2 of 2) (143546)p. 864
P.C. Board Wiring Schematic Diagram-Left User Control Module (Sheet 1 of 2) (143549)p. 865
P.C. Board Wiring Schematic Diagram-Left User Control Module (Sheet 2 of 2) (143549)p. 866
P.C. Board Wiring Diagram-Weighframe Junction (144453)p. 867
P.C. Board Wiring Diagram-Treatment Seat Control Module (66237)p. 868
P.C. Board Wiring Diagram-Hydraulic System (Sheet 1 of 2) (65430)p. 869
P.C. Board Wiring Diagram-Hydraulic System (Sheet 2 of 2) (65430)p. 870
System Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 1 of 7) (150409)p. 871
System Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 2 of 7) (150409)p. 872
System Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 3 of 7) (150409)p. 873
System Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 4 of 7) (150409)p. 874
System Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 5 of 7) (150409)p. 875
System Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 6 of 7) (150409)p. 876
System Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 7 of 7) (150409)p. 877
AC Control Board Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 1 of 2) (150502)p. 878
AC Control Board Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 2 of 2) (150502)p. 879
Interface Board Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 1 of 2) (138405)p. 880
Interface Board Wiring Diagram-TotalCare® Bed System (N model beds) (Sheet 2 of 2) (138405)p. 881
Air Surface Wiring Diagram-TotalCare® Bed System (N model beds) (141364)p. 882

Why This TotalCare P1900 Repair Manual Matters

Hospital bed systems like the TotalCare P1900 are complex electro-hydraulic machines with integrated air therapy, weighing, communication, and transport systems. Servicing them without the correct procedures risks patient safety, equipment damage, and costly downtime. This manual provides the exact specifications, torque values, calibration procedures, and diagnostic steps that Hill-Rom specifies for authorized service personnel. Whether you are replacing a load beam, bleeding the hydraulic system, calibrating the articulation position sensors, or troubleshooting a LON communication fault, the correct procedure is in this manual.

For biomedical equipment technicians, hospital maintenance departments, and third-party service providers, having the TotalCare P1900 service manual PDF on hand means faster diagnosis, correct repairs, and documented compliance with the manufacturer’s service procedures.

Instant PDF Delivery

This Hill-Rom TotalCare P1900 Bed System Service Manual 147605 Rev 2 is delivered as an instant PDF download after payment. No shipping, no waiting. The file is printable and viewable on any device — laptop, tablet, or smartphone — so you can bring it right to the bedside or workbench. Every procedure, specification, and illustration is available whenever and wherever you need it.

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