Hitachi 350LC-5B 350LCN-5B Hydraulic Excavator Technical Manual – Operational Performance Test & Troubleshooting PDF
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Complete Hitachi Technical Manual for the 350LC-5B and 350LCN-5B hydraulic excavators, covering operational performance testing, standard values, engine and machine tests, component tests, adjustment procedures and full fault-code / symptom-based troubleshooting. 508-page instant PDF download.
Description
Hitachi 350LC-5B / 350LCN-5B Hydraulic Excavator Technical Manual
This is the factory-issued Technical Manual (document number TTDDD-EN-01, dated 20250626) for the 350LC-5B and 350LCN-5B hydraulic excavators built by Hitachi Construction Machinery. It is the volume a technician reaches for when a machine has to be measured, benchmarked, diagnosed and brought back to specification β not a generic guide, but the same performance-test and troubleshooting content used in the workshop.
Across 508 pages the manual walks through every standard value you need for a healthy 350LC-5B or 350LCN-5B, then drills into the diagnostic tree for each subsystem: engine, pumps, control valve, swing, travel, attachment hydraulics and the air conditioner. Everything is written for the experienced technician, so expect dense specification tables, P-Q diagrams, monitor / MPDr. reference values and step-by-step inspection procedures rather than simplified overviews.
File Details
- Manual type: Technical Manual (Operational Performance Test & Troubleshooting)
- Brand: Hitachi Construction Machinery
- Models covered: 350LC-5B, 350LCN-5B
- Document number: TTDDD-EN-01
- Edition / date: 20250626
- Language: English
- Page count: 508 pages
- File format: PDF (instant download)
Chapters Covered
- To The Reader β how the manual is organised, page-numbering conventions, unit conversions, symbol / abbreviation glossary (MC, ECM, VGS, DPF, DPD, DOC, CSF, EGR and more)
- Safety Chapter β Recognize Safety Information, Understand Signal Words (DANGER / WARNING / CAUTION / IMPORTANT / NOTE), Follow Safety Instructions, Prepare for Emergencies, Wear Protective Clothing, Protect Against Noise, Inspect Machine, General Precautions for Cab, Use Handholds and Steps, Adjust the Operatorβs Seat, Fasten Your Seat Belt, Move and Operate Machine Safely, Operate Only from Operatorβs Seat, Jump Starting, Keep Riders off Machine, Precautions for Operations, Investigate Job Site, Install OPG Guard, Signals for Multiple Machines, Drive Machine Safely, Rollaway Accidents, Back-Over and Swing Accidents, Keep Person Clear, Avoid Undercutting, Avoid Tipping, Never Undercut a High Bank, Dig with Caution, Avoid Power Lines, Object Handling, Protect Against Flying Debris, Park Machine Safely, Handle Fluids Safely, Service Machine Safely, Support Machine Properly, Stay Clear of Moving Parts, Prevent Parts from Flying, Prevent Burns, Replace Rubber Hoses, Avoid High-Pressure Fluids, Prevent Fires, Evacuating in Case of Fire, Precautions for Welding and Grinding, Accumulator and Gas Dumper Handling, Battery Explosions, Air Conditioning Service, Chemical Handling, Waste Disposal, Muffler Filter Notes, Communication Terminal Precautions
- Section 4 β Operational Performance Test
- Group 1 Introduction β purpose of performance tests, kinds of tests, performance standards, test area, precautions, precise measurement
- Group 2 Standard β operational performance standard table, Main Pump P-Q Diagrams (P1, P2, P3), sensor activating ranges, MPDr. monitor indicating values (ECM / MC / Wiper-Light)
- Group 3 Engine Test β engine speed, lubricant consumption
- Group 4 Machine Performance Test β travel speed, track revolution speed, mistrack check, travel parking leakage, swing speed, swing function drift, swing motor leakage, maximum swingable slant angle, swing bearing play, hydraulic cylinder cycle time, dig function drift, control lever operating force and stroke, combined boom raise / swing, combined boom raise / arm roll-in, clearance of front attachment connecting parts
- Group 5 Component Test β primary pilot pressure, secondary pilot pressure, 5-spool and 2-spool solenoid valve set pressures, main pump delivery pressure, main relief set pressure, swing relief pressure, overload relief valve set pressure, main pump flow rate (P-Q and pilot characteristics), swing motor drainage, travel motor drainage
- Group 6 Adjustment β No-Load-Max differential pressure measurement, muffler filter differential pressure sensor learning, rewrite of muffler filter serial number, muffler filter maintenance
Complete PDF Bookmark TreeComplete Bookmarks
The complete bookmarks in the βHitachi 350LC-5B 350LCN-5B Hydraulic Excavator Technical Manual – Operational Performance Test & Troubleshooting PDFβ are as follows:
+TTDDD-EN-01p. 1
INTRODUCTIONp. 3SYMBOL AND ABBREVIATIONp. 5SAFETYp. 7SECTION AND GROUP CONTENTSp. 47+SECTION 4 OPERATIONAL PERFORMANCE TESTp. 49
+Group 1 Introductionp. 51
Operational Performance Testsp. 51Preparation for Performance Testsp. 52+Group 2 Standardp. 53
Operational Performance Standard Tablep. 53Main Pump P-Q Diagram (P1, P2)p. 62Main Pump P-Q Diagram (P3)p. 63Sensor Activating Rangep. 65MPDr. Monitor Indicating Valuesp. 66+Group 3 Engine Testp. 79
Engine Speedp. 79Lubricant Consumptionp. 82+Group 4 Machine Performance Testp. 83
Travel Speedp. 83Track Revolution Speedp. 84Mistrack Checkp. 85Travel Parking Leakagep. 86Swing Speedp. 87Swing Function Drift Checkp. 88Swing Motor Leakagep. 90Maximum Swingable Slant Anglep. 92Swing Bearing Playp. 94Hydraulic Cylinder Cycle Timep. 96Dig Function Drift Checkp. 98Control Lever Operating Forcep. 101Control Lever Strokep. 102Combined Operation of Boom Raise / Swing Function Checkp. 103Combined Operation of Boom Raise / Arm Roll-In Function Checkp. 104Clearance of Front Attachment Connecting Partp. 105+Group 5 Component Testp. 107
Primary Pilot Pressurep. 107Secondary Pilot Pressurep. 1095-Spool Solenoid Valve Set Pressurep. 1102-Spool Solenoid Valve (Muffler Filter Regeneration Control) Set Pressurep. 111Main Pump Delivery Pressurep. 113Main Relief Set Pressurep. 114Relief pressure (when relieving swing)p. 118Overload Relief Valve Set Pressurep. 120Main Pump Flow Rate Measurementp. 122Swing Motor Drainagep. 132Travel Motor Drainagep. 134+Group 6 Adjustmentp. 137
Measuring Method of No-Load-Max Differential Pressurep. 137Muffler Filter Differential Pressure Sensor Learningp. 139Rewrite of Muffler Filter Serial Nop. 140Maintenance of Muffler Filterp. 141+SECTION 5 TROUBLESHOOTINGp. 145
+Group 1 Diagnosing Procedurep. 147
Introductionp. 147Diagnosis Procedurep. 148Electric System Inspectionp. 151Precautions for Inspection and Maintenancep. 152Instructions for Disconnecting Connectorsp. 154Fuse Inspectionp. 156Fusible Link Inspectionp. 158Battery Voltage Checkp. 159Alternator Checkp. 160Continuity Checkp. 161Voltage and Current Measurementp. 162Check by False Signalp. 169Test Harnessp. 170+Group 2 Monitorp. 173
Outlinep. 173Operating Procedures of Service Menup. 174Setting Menup. 210Inspection of Engine Oil Level, Hour Meter and Fuel Gaugep. 215Fuel Gauge and Coolant Temperature Gaugep. 216+Group 3 e-Servicep. 217
Outlinep. 217List of Operation Datap. 218Snapshot Datap. 222Communication Systemp. 223+Group 4 Component Layoutp. 225
Main Componentp. 225Electrical System (Overview)p. 227Electrical System (Rear Tray)p. 228Electrical System (Switch Panel)p. 229Electrical System (Utility Space)p. 230Electrical System (Relays)p. 231Enginep. 232Muffler Filterp. 233Pump Devicep. 234Around Pump Devicep. 235Control Valvep. 236Signal Control Valvep. 236Swing Devicep. 238Travel Devicep. 2385-Spool Solenoid Valve Unitp. 2392-Spool Solenoid Valve Unit (for Muffler Filter Regeneration Control)p. 239Components in Control Valvep. 240Pilot Portp. 262+Group 5 Troubleshooting Ap. 267
Troubleshooting A (Base Machine Diagnosis By Using Fault Codes) ProcedureMC Fault Code Listp. 269ECM Fault Code Listp. 292Monitor Controller (Monitor) Fault Code Listp. 316Monitor Controller (Information) Fault Code Listp. 317Air Conditioner Controller Fault Code Listp. 320Communication Terminal Fault Code Listp. 321MC Fault Codes 11000 to 11002p. 322MC Fault Code 11003p. 323MC Fault Codes 11006, 11007,11009p. 326Monitor Controller (Monitor) Fault Codes 13002, 13003, 13005p. 326CAN0 Harness Checkp. 327CAN0 (Engine) Harness Checkp. 331MC Fault Codes 11008, 11010p. 334Monitor Controller (Monitor) Fault Codes 13004, 13006, 13007p. 334CAN1 Harness Checkp. 335MC Fault Code 11100p. 338MC Fault Code 11101p. 339MC Fault Codes 11200 to 11203p. 340MC Fault Codes 11206 to 11208p. 341MC Fault Codes 11301 to 11303p. 342MC Fault Codes 11304, 11307, 11325p. 343MC Fault Code 11400p. 344MC Fault Code 11401p. 345MC Fault Code 11402p. 346MC Fault Code 11403p. 347MC Fault Code 11406p. 348MC Fault Code 11407p. 349MC Fault Code 11408p. 350MC Fault Code 11409p. 351MC Fault Code 11412p. 352MC Fault Codes 11434, 11435p. 353MC Fault Code 11436p. 354MC Fault Codes 11458, 11459p. 355MC Fault Code 11427p. 356MC Fault Code 11428p. 357MC Fault Code 11901p. 358MC Fault Codes 20009, 20010, 20011, 20012, 20013, 20062p. 359Monitor Controller (Information) Fault Codes 13304, 13310p. 360Monitor Controller (Information) Fault Code 13311p. 361Air Conditioner Controller Fault Codes 11 to 22p. 362Air Conditioner Controller Fault Codes 43 to 92p. 363Monitor Controller (Information) Fault Codes 20100 to 20114p. 364Monitor Controller (Information) Fault Codes 20109 to 20149p. 365+Group 6 Troubleshooting Bp. 367
Troubleshooting B (Machine Diagnosis by Using Troubleshooting Symptom) Procedurep. 367Relationship between Machine Trouble Symptoms and Related Partsp. 369Correlation between Trouble Symptoms and Part Failuresp. 394Engine System Troubleshootingp. 411All Actuator System Troubleshootingp. 419Front Attachment System Troubleshootingp. 427Swing System Troubleshootingp. 441Travel System Troubleshootingp. 443Other System Troubleshootingp. 449Exchange Inspectionp. 455How to Lowering Boom in Case of Emergency and When Engine Stops without Hose Rupture Valvep. 458How to Lowering Boom in Case of Emergency and When Engine Stops with Hose Rupture Valve.p. 459Attachment Circuit Pressure Release Procedurep. 460+Group 7 Air Conditionerp. 461
Outlinep. 461Functions of Main Partsp. 464Troubleshootingp. 469Air Conditioner Controller Fault Code Listp. 470Air Conditioner Controller Fault Codes 11 to 22p. 471Air Conditioner Controller Fault Codes 43 to 92p. 472Work after Replacing Componentsp. 494Refill Compressor Oilp. 495Charge Air Conditioner with Refrigerantp. 496Hose and Pipe Tightening Torquep. 504SERVICE MANUAL REVISION REQUEST FORMp. 507The Attached Diagram Listp. 508 - Section 5 β Troubleshooting
- Group 1 Diagnosing Procedure β electrical system inspection, disconnecting connectors, fuse inspection, fusible link, battery voltage check, alternator check, continuity check, voltage and current measurement, false-signal test, test harnesses
- Group 2 Monitor β service menu operation, Troubleshooting screen, Monitoring screen, Controller Version, Issued Warning Record, Operation hour meters, Communication Terminal Status, Machine Setting, Monitor Setting, Engine Setting, Muffler Filter No.
- Group 3 e-Service β operation data, daily report data, frequency distribution data, total operating hours, snapshot data, communication system
- Group 4 Component Layout β main component layout, front attachment, electrical system (rear tray, switch panel, utility space, relays), engine, muffler filter, pump device, control valve and its internal components, swing and travel device, 5-spool / 2-spool solenoid valve units, pilot port charts
- Group 5 Troubleshooting A (fault codes) β MC fault code list, engine (ECM) fault codes, pump / pilot / proportional solenoid / electrical lever fault codes, Monitor Controller fault codes, Air Conditioner controller fault codes, communication terminal fault codes, and detailed inspection procedures for each code
- Group 6 Troubleshooting B (symptom based) β engine system, all-actuator system, front attachment system, swing system, travel system, other systems (lights, wiper, washer), exchange inspection method, how to lower the boom in an emergency (with and without hose rupture valve), attachment circuit pressure release
- Group 7 Air Conditioner β layout, component layout, functions of main parts, troubleshooting, fault-code list and inspection procedures, work after replacing components, compressor oil refill, charging with refrigerant, hose and pipe tightening torques
- Revision Request Form and Attached Diagram List (electrical circuit diagram, cab / engine / pump / monitor harnesses, GSM and satellite communication harness, key switch harness, pilot shut-off solenoid harness, rear-view camera harness, hydraulic circuit diagrams for mono boom, 2-piece boom, Europe spec and Oceania spec)
Together these groups turn the manual into a full diagnostic toolkit for the 350LC-5B and 350LCN-5B. You get the number you should be seeing on a healthy machine, the number the machine is actually producing, and the exact procedure to close the gap.
What You Can Do With This Manual
With the standard tables in Section 4 you can verify a machine has been delivered, repaired or rebuilt to specification rather than just βrunningβ. Travel speed, mistrack, swing drift, swing bearing play, cylinder cycle times, pilot pressures, relief pressures, pump flow rate along the P-Q curve and motor drainage are all measured against printed limits, so a decision to repair, adjust or replace is supported by data instead of guesswork.
Section 5 is where the manual really earns its place. When a fault code appears on the 350LC-5B or 350LCN-5B you can look it up in Troubleshooting A and follow the exact inspection method β which terminal, which condition, which evaluation, which cause. When no fault code is shown, Troubleshooting B starts from the symptom instead: engine will not start, actuators slow, arm roll-in slow during digging, machine mistracks, swing slow, auto/manual muffler filter regeneration not working, fan speed will not change, wiper or washer dead, and so on, each with the contributing components ranked and a step-by-step inspection ladder.
Why This Matters
Modern 350LC-5B and 350LCN-5B machines are governed by MC and ECM control logic, proportional solenoid valves, pressure sensors and CAN communication. Guessing at a complaint wastes time and risks damaging components that are still within spec. This manual gives you the reference values, the sensor ranges, the MPDr. monitor items and the fault-code branches so you can isolate the real cause on the first pass, then repair or adjust only what actually needs it.
Delivery
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