Hitachi EX200-3 EX200LC-3 Excavator Parts Catalog PDF – Serial 78001 and Up

Description

Hitachi EX200-3 / EX200LC-3 Parts Catalog – Illustrated Parts Identification

This is the illustrated parts catalog for the Hitachi EX200-3, EX200LC-3, EX200H-3 and EX200LCH-3 hydraulic excavators, applying to machine serial number 78001 and up. It is a genuine illustrated parts book built around exploded component drawings: every item on the drawing carries a reference number that links to a table giving the part number, part name, quantity per machine, service code and applicable serial number range. If you need to identify a Hitachi EX200-3 part before ordering, or confirm whether a component is shared between the standard-track and long-crawler versions, this is the document that answers it.

File Details

• Manual type: Illustrated Parts Catalog
• Brand: Hitachi
• Models covered: EX200-3, EX200LC-3, EX200H-3, EX200LCH-3
• Applicable serial numbers: 78001 and up
• Language: Japanese and English (bilingual, side by side)
• File format: PDF
• Page count: 472 pages
• Document reference: PB-54 / PB-A06 (parts catalog set)
• Engine parts reference: ISUZU diesel engine 6BD1T, covered by a separate parts catalog

How This Hitachi Parts Catalog Is Organised

The catalog is split into eight major groups, each opening with a location illustration showing where the assembly sits on the machine, followed by exploded drawings and the matching parts tables. The groups are:

• Upperstructure – frame, counterweight, engine, radiator, reserve tank, air cleaner, muffler, fuel pipings, fuel tank, fuel feed pump (option), fuel double filter (option), pump device, swing device, oil tank, oil cooler pipings (1) to (4), main pipings (1) to (4), swing pipings, engine control motor, engine control cable, engine control lever (option), control levers (1) to (3), pilot pipings (1-1) through (6-2), console (R), console (L) STD/USA, switch box, gauge panel, radio STD/USA, electric parts (1) to (3-4), motion alarm (USA), window washer, car heater and heater parts, heater pipings, cab groups (1) and (2), cab (1) to (6), rearview mirror, cab variants (200, LC) and (200H, LCH), rear cover, floor parts, seat STD/USA, seat suspension STD/USA, seat belt, covers (1-1) to (1-7) and cover (2) variants, door locks (1) to (3)
• Undercarriage – track frames for 200, 200LC, 200H and 200LCH, swing bearing, travel device, front idler, adjuster, upper roller, lower roller (standard track) and lower roller (LC track), track links in 600G, 700G, 800G, 900A and 600GP rubber-pad versions, centre joint, travel pipings and travel piping cover
• Front-End Attachments – boom, H boom, standard arm 2.91M, H arm 2.91M, bucket 0.7, H bucket 0.7, front pipings (1) and (2), lubricate pipings
• River Maintenance Front – pilot pipings (type 15), boom (type 15), arm (type 15), buckets 0.35 and 0.4, ditch cleaning buckets 0.4 with and without points, front pipings (1) and (2) type 15, lubricate pipings (1) and (2) type 15
• Optional Parts – multi lever pipings (1) to (4), air conditioner (1) and (2), pressure type air-con parts, air-con unit, air-con controller standard and pressure types, hot and cool box, tropical cover, window guard (USA), track links in additional sizes, short arm 2.22M, bucket hook service parts, buckets 0.45, 0.8, 0.9 and 1.0, ripper bucket 0.5, one-point ripper, slope-finishing blade, clamshell buckets (1) to (3) and clamshell pipings, hose rupture valve pipings for boom and arm, control pedal and pilot pipings for breaker and crusher, main pipings for breaker and crusher, front pipings for breaker and crusher, and breaker piping kits for NPK, Okada and Furukawa attachments
• Tools and Spare Parts
• Name-Plates – Japanese and English, STD and USA versions
• Parts Index – a numerical index at the back of the book that lets you look up a part number directly and find every group where it appears

Each parts table is set out with an item number that matches the callout on the exploded drawing, the part number, the part name in both languages, the quantity used per machine, an optional service code, the serial number range the part applies to, and where relevant a replaceable-part column listing superseding part numbers. That replaceable-part column is the detail that keeps an EX200-3 parts catalog useful years after publication: when a component has been superseded, the catalog tells you which number to order instead and how many of the replacement part you need.

Model and Variant Identification Built Into the Catalog

Because the same catalog serves four machines, the EX200-3 parts catalog uses a consistent identification system so you do not order a long-crawler part for a standard-track machine. Group and part names carry a suffix identifying which machines they fit: names marked (STD. TRACK) apply to the EX200-3 and EX200H-3, names marked (LC TRACK) apply to the EX200LC-3 and EX200LCH-3, names marked apply to the EX200-3 and EX200LC-3, names marked apply to the EX200H-3 and EX200LCH-3, and names with no suffix are shared across all four models. A separate STD/USA marking distinguishes standard-specification machines from North American specification units delivered to the United States and Canada. Serial number ranges are shown both at the top of the page as a general applicability statement and against individual part lines where a component changed partway through production.

Service Codes You Will See in the Tables

The catalog uses single-letter and two-letter service codes alongside each part so you know how the part can be handled before you order it. W marks parts that need work on them before installation. H identifies precision parts where repair should be referred to an authorised workshop. D means the part is only sold as part of an assembly, so the complete assembly must be ordered. K indicates the part is included in a service parts kit. R flags a part whose quantity varies from machine to machine, such as an adjusting shim. S marks parts supplied only as service parts. Z marks engine-related parts. OP identifies optional parts not fitted as standard. OS and US flag oversize and undersize parts, listed beneath the standard-size equivalent. A hash symbol marks a part newly added to that page of the catalog.

What This Hitachi EX200 Parts Catalog Lets You Do

Ordering excavator parts without a parts book is guesswork, and guesswork on a 20-tonne machine is expensive. This Hitachi EX200-3 and EX200LC-3 parts catalog removes that guesswork. You can open the exploded drawing for the assembly you are working on, read the callout number off the illustration, cross straight to the parts table and come away with the exact part number, the quantity the machine uses and the serial range the part fits. For undercarriage work that means confirming whether your EX200-3 takes the 600G, 700G, 800G or 900A track link, and whether it runs standard or LC lower rollers, before a chain set is ordered. For hydraulic work it means tracing main pipings, pilot pipings, oil cooler pipings or swing pipings item by item, including the O-rings, flanges, clamps and adapters that go with them. For cab and electrical work it means finding the right console, gauge panel, switch box, wiring harness, relay, fuse or heater component across the STD and USA variants.

It is equally useful in the workshop and at the counter. A mechanic rebuilding a swing device or a travel device can identify every bearing, seal, planetary gear, thrust plate and retaining ring in the assembly from the exploded view rather than by stripping the unit first. A parts counter can check a customer’s serial number against the applicability column before quoting. An owner-operator running a breaker, crusher or clamshell attachment can locate the correct piping kit for NPK, Okada or Furukawa equipment, or the hose rupture valve pipings for boom and arm, and order the right hoses, elbows and adapters in one pass.

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Instant PDF Delivery

The catalog is supplied as a PDF that is delivered immediately after payment, with no shipping and nothing to wait for in the post. It opens on a laptop, tablet or phone, so you can carry the entire EX200-3 parts book to the machine instead of a paper copy, and print whichever exploded view or parts table you need for the job in hand. Whether you are maintaining a single EX200LC-3 or running a fleet of EX200-3, EX200H-3 and EX200LCH-3 machines, this is the reference that turns a part number search into a one-minute lookup.