Hyster H1.5-3.5XT Forklift Optional Parts Manual 4140284 – PDF

Description

Hyster H1.5-3.5XT Optional Parts Manual – Document 4140284

This is the optional parts catalog for the Hyster H1.5XT, H1.8XT, H2.0XTS and H2.0-3.5XT lift truck series, covering both D475 and D466 applications. Published under document number 4140284 with a PDF edition date of Sep 16, 2020, it is built around the factory illustration-and-index format: exploded drawings keyed by item number, with part numbers, descriptions, required quantities and remarks listed beside them.

Unlike a repair or service manual, this catalog does not contain repair procedures, torque values or diagnostic steps. Its job is to let you identify and order the exact optional component that was fitted to your truck – or that you intend to fit – with the correct number the first time.

File Details

• Manual type: Optional Parts Manual (illustrated parts catalog)
• Brand: Hyster
• Model series: H1.5XT, H1.8XT, H2.0XTS, H2.0XT, H2.5XT, H3.0XT, H3.5XT
• Engine designations: D475, D466
• Document number: 4140284
• Edition date: Sep 16, 2020 (PDF edition)
• Language: English
• File format: PDF

Chapters Covered

• 1.01 Option – Drive Unit – drive axle assemblies, center section assemblies, brakes with cable, hub assemblies, hanger assemblies, drive axle shafts, air breather, four-way block, tube assemblies, flange bolts, bearings and seals
• 1.02 Option – Steering System – combination lever assemblies, FNR switch, light and turn switch, horn contacts, steer angle sensor, shift lever caps, brake switch, sensor bracket
• 1.03 Option – Brake System – single inching brake pedal, brake pedal assembly, master cylinder assembly and inner parts, separate inching brake pedal, heavy duty brake inner parts, wheel cylinder repair kits, shoe and lining kits, auto adjuster kits, parking parts kits
• 1.04 Option – Frame and Body – Monotrol cover and floor plate, cover top and mirror, canvas cabin, over fender sets for single/wide/dual tires, front glass with wiper, window washer, decals and labels, seat assemblies (non-suspension, suspension, belt interlock, full suspension), overhead guard and mirror
• 1.05 Option – Hydraulic System H1.5, 1.8XT, 2.0XTS – control valve and lever, control valve assemblies with interlock in 2, 3 and 4-spool versions, FDM cover front, combination valve, ACC section, UL cover rear, plug for valve
• 1.06 Option – Hydraulic System H2.0-3.5XT – control valve and lever for the larger chassis, 2, 3 and 4-spool control valve assemblies with interlock, FDM cover front, combination valve, ACC section, cover rear, port relief valve assembly
• 1.07 Option – Electrical System – LED head lights, LED rear combi lights, w/o lights group, rear working lamp, LED rotating beacon, back buzzer with and without volume switch, load weight gauge, rear handle, speed sensor and speed meter, battery disconnect device, battery group and tray, speed limiter for LPG EC engine and DSL, wire harness Monotrol, return to vertical tilt, software rewriting tool, rear blue mark, 4LED head light and rear work light, audible operation support
• 2.00 Option – LPG & Dual Fuel System & Relative Parts – LPG tank, tank stop valve, connecting quick couplings for Thailand and Australia, tank brackets for canvas cabin, Brazil, Thailand large and small diameter bottles, and Australia, fuel system LPG/dual for Australia, converter assembly, solenoid I/P converter assembly and repair kits
• 3.00 Option – Engine Relative Parts – exhaust system vertical, electronic controlled engine vertical and horizontal, exhaust with catalytic converter, DSL vertical exhaust, special mufflers (GS, cyclone/catalytic), throttle pedal linkage for GAS/LPG/DUAL, DSL and electronic controlled engine Monotrol pedals, air intake dual element, pre-cleaner, overhead guard pre-cleaner, tandem air cleaner for GAS/LPG/DUAL and DSL, anti-clog and large capacity cooling systems, cooling duct cover, enclosed alternator
• 4.00 Option – Kit – Monotrol to shift lever conversion kit, shift lever to Monotrol conversion kit (including electronic controlled engine versions), lever assembly accel pedal type and Monotrol type for electronic controlled engine
• 5.00 Option – Mast Relative Parts – boot tilt cylinder, pin tilt lubrication for 2014 and 2015 type frames, dust proof mast pin, fork stopper without backrest
• 6.00 Option – Other – earth belt for colour tire, fire extinguisher, tool kit, special tool kit, telemetry system

Altogether the catalog gives a parts counter or workshop a single indexed reference for every factory option offered on this truck range. Because options were fitted in different combinations and changed over the production run, the listings carry dated change notes – for example block 4-way to 2016.3 and from 2016.4, tube assemblies to 2016.3 and from 2016.4, brake pedal assembly to 2017.11 and from 2017.12, control valve assemblies to 2017.1 and from 2017.2, and seat assemblies to 2016.1 and from 2016.2. It also flags items that are no longer available or not supplied separately, so you know before you order whether a complete assembly or a repair kit is the correct route.

How the Catalog Is Organised

Each option group opens with a labelled illustration and is followed by a matching item list. The item number in the drawing corresponds directly to the line in the list, which gives the part number, description, quantity and remarks such as applying model, right hand or left hand, or the date range in which that part was used. Sub-assemblies are marked INCL. so you can see exactly what a kit or assembly contains before purchasing it.

Repair kits are grouped at the end of several sections – for example the master cylinder section carries a repair kit for the master cylinder covering the piston assembly, valve assembly, snap ring and boot, and the heavy duty brake section carries auto adjuster kits, parking parts kits, shoe and lining kits, shoe hold down kits, spring kits, wheel cylinder repair kit and cup and boot kit. This means a single option group can serve both a full replacement and a rebuild.

Who This Optional Parts Manual Is For

• Parts departments identifying and ordering optional components for H1.5-3.5XT trucks
• Workshops rebuilding drive axles, brakes, master cylinders or hydraulic control valves
• Fleet owners adding options such as LED lighting, beacons, rear working lamps, load weight gauges, canvas cabins, over fenders, LPG brackets or telemetry
• Buyers converting between Monotrol and shift lever control configurations
• Anyone verifying whether a component was used before or after a production change date

Why the Correct Optional Parts Catalog Matters

Optional equipment on this truck range was not fixed – it varied by model, by engine, by market and by production date. A control valve for an H1.5XT is listed separately from the equivalent valve for an H3.5XT. A rear combination light assembly changes at a specific point in the production run. A tube assembly for the left hand side carries a different number before and after 2016.4. Ordering from a generic or outdated list is how wrong parts end up on the shelf.

Using the illustration to locate the item number and then reading across to the part number, description, quantity and change note keeps the order accurate. The remarks column also identifies right hand and left hand orientation and the applying model, both of which are easy to confuse when a part is symmetrical at a glance.

What You Can Do With This Hyster Optional Parts Manual

• Identify the correct optional drive axle, center section, hub, brake, tube and hanger components for a specific truck
• Break down the master cylinder, wheel cylinder and heavy duty brake assemblies into their individual parts and kits
• Select the right combination lever assembly, switch and sensor for a steering or brake option
• Match hydraulic control valve assemblies, FDM covers, ACC sections and relief valves to the correct model and spool count
• Choose electrical options – lighting, beacons, buzzers, gauges, speed sensors, battery trays and speed limiters – by part number
• Order LPG tank brackets and quick couplings for the correct market and bottle diameter
• Source exhaust systems, mufflers, air cleaners, cooling systems and enclosed alternator components
• Purchase conversion kits between Monotrol and shift lever control
• Add mast relative parts and other options such as fire extinguisher, tool kit and telemetry

For a parts department or a workshop maintaining a mixed fleet, this turns a vague request into a specific part number in a few minutes. For an owner planning to add an option, it shows exactly which components and fittings the factory installation requires.

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Instant PDF Delivery

The manual is supplied as a PDF file, so there is no shipping and no waiting for a parcel. It opens on a laptop, tablet or phone in the workshop, and any illustration or list page can be printed and taken to the machine or kept at the parts counter. Because it is a file rather than a bound book, you can zoom into the exploded views to read individual item numbers clearly.

Whether you are ordering a single seal, rebuilding a complete brake assembly, adding LED lighting to an older truck or converting a control configuration, the Hyster H1.5-3.5XT Optional Parts Manual 4140284 gives you the illustrated, indexed reference needed to get the correct optional part first time.