Hyster S135FT S155FT G024 Parts Manual 2017 – 4069483 PDF Download

Description

Hyster S135FT and S155FT (G024) Parts Manual – Publication 4069483

This Hyster S135FT S155FT G024 Parts Manual 2017 is the illustrated parts catalog for the S135FT and S155FT (G024) lift trucks, published by Hyster Company in November 2017 under part number 4069483. It is the Customer Edition of the parts manual, and it covers the whole truck in 17 major sections – from the frame and counterweight through every engine build offered, the transmission, drive axle, steering, brakes and hydraulics, right through to the two- and three-stage masts, options and field conversion kits. Every assembly is drawn as an exploded illustration with numbered callouts matched to a parts list giving part number, description and quantity required.

File Details

• Manual type: Illustrated Parts Manual (Customer Edition)
• Brand: Hyster
• Models covered: S135FT, S155FT (Unit Code G024)
• Publication number: 4069483
• Publication date: 11/2017
• Language: English
• File format: PDF
• Page count: 826 pages
• Related publications listed: Operating Manual 4069454, Service Manual 4069962

Chapters Covered in This Parts Manual

The manual is divided into 17 major sections, each with its own tab and table of contents. The contents include:

• Frame – counterweight, overhead guard, semi-suspension and full suspension seats, armrest assemblies, hood assembly, floorplates and covers, dash and steering column covers, cowl mount, load backrest extension, forks, interior and exterior labels, mini-lever modules
• Engine Gasoline/LPG – GM 4.3L gasoline and LPG: cooling, radiator assembly, overhead and counterweight exhaust, exhaust wraps, engine mounting, electrical mounting plate and lifting eye, fan mount and fan assembly, flywheel and housing, pulley and tensioner, cylinder head, cylinder block, camshaft and oil pan, intake air fuel module, exhaust manifolds, thermostat and water outlet housing, oil pump, water bypass
• Engine Assembly – PSI 4.3L LPG: HI fan mount, fan and spacer, flywheel and housing, lifting eye, engine mounting, cylinder head, cylinder block, rocker arm, valve cover, camshaft, pistons and crankcase, crankshaft, crankshaft balancer and pulley, shaft balancer, distributor, spark plug and coil wires, ignition coil, pulley and tensioner, alternator, water pump, vaporizer, mixer, lock-off valve, throttle body, intake manifold, oil pan, oil pump, timing cover, timing chain, dipstick and tube, exhaust manifold
• Engine Assembly – Kubota 3.8L Diesel with DPF: overhead exhaust, counterweight exhaust, diesel particulate filter attaching parts and muffler assembly, engine mounting and torque converter, flywheel and housing, fan pulley, cylinder block, cylinder head and cover, inlet and exhaust valves, rocker arm shaft, piston and crankshaft, fuel rail, injection pipe, injector harness, fuel injection pump, inlet manifold, EGR valve and cooler, exhaust manifold, turbocharger and oil plumbing, oil cooler, oil pan, oil separator, breather and separator pipes, closed crankcase breather heater, gear case, camshaft and idle gear shaft, alternator and pulley, sensors, water pump and thermostat, starter
• Engine Assembly – Kubota Diesel 3.8L with DOC: overhead exhaust, counterweight exhaust, diesel oxidation catalyst muffler, cooling system, charge air cooler group, radiator assembly, fuel pipe, fuel rail, supply pump, injection pipe, injector harness, turbocharger and oil plumbing, gear case, closed crankcase breather heater
• Fuel System – air intake and filter for GM 4.3L and PSI 4.3L, air filter, fuel system for gasoline, GM 4.3L LPG and GM/PSI 4.3L LPG, fuel sender and attaching parts, fuel cap, LPG regulator and mixer, LPG lock off, LPG converter, LPG tank brackets (swing out and swing out/drop down), throttle body, pre-cleaner and mount, air intake and air filter assembly for Kubota diesel, Kubota diesel fuel system with DOC, throttle pedal assembly (standard pedal and Monotrol)
• Electrical System – engine electrical system for Kubota 3.8L diesel, 4.3L LPG and GM 4.3L gasoline, right hand chassis electrical system, cowl electrical for electric hydraulic and manual hydraulic, electrical assembly for hydraulic fan drive, lights (work, rear drive and brake/tail), battery cables, starter, alternator and mounting, sealed alternator, spark plugs and wires, engine control module and sensors, electronic control module and sensors, control module diesel interface, relay, fuse box, power distribution module, distributor assembly, distributor, instrument cluster, DPF display, impact sensor, remote key switch, load weigh electrical, mini-lever controls, mast electrical, seat belt switch adapter, transmission electrical system, and the full wire harness series
• Transmission – transmission cooling lines, torque converter, oil baffle, transmission mount, three speed and two speed transmission assemblies, forward clutch low and second shaft, forward clutch high and output shaft, reverse clutch and first shaft, control valve, reverse clutch, forward clutch low, output shaft, charge pump, idle gear
• Drive Axle – drive axle and attaching parts (wet brake), drive axle housing and hub, axle housing left hand, differential, wet brake assembly, drive tire and wheel
• Steering System – steering column and attaching parts for gasoline/LPG and diesel, steering column assembly, steer control unit, steer tire and wheel, steer axle, steer cylinder
• Brake System – brake linkage single pedal and dual pedal (wet brake), brake master cylinder assembly, park brake assembly, brake cooling system
• Hydraulic System – hydraulic supply and return (standard and with variable displacement pump), hydraulic hoses for steering, hydraulic filter, cooling with hydraulic fan, hydraulic fan drive and manifold, hoist hose and attaching parts, tilt hydraulics (standard and with variable displacement pump), vent lines, gear pump assembly 41.3 cc, variable displacement pump assembly, hand levers for three and four function with and without detented levers, control valve and steering unit assembly for manual and electro-hydraulic control, control valve lockout group, lift and tilt valve assembly, auxiliary one and two sections, outlet section, mid inlet section, lift and lower valve assembly, tilt section, electro hydraulic poppet valve, auxiliary one and two sections, tilt cylinder and mast installation, tilt cylinders
• Mast – Two Stage Limited Free-Lift: outer mast, inner mast, main lift, main lift cylinder, carriage, header hoses
• Mast – Three Stage Full Free-Lift: outer mast, intermediate mast, inner mast, main lift, main lift cylinder, free-lift, free-lift cylinder, carriage, header hose and attaching parts
• Options – accumulator, back-up alarm, mirrors, fire extinguisher, strobe light (LED), auxiliary function hoses, pressure regulator, hang-on side-shift assembly, side-shift cylinder, hang-on side-shift carriage and hoses, attachment carriage, fork positioner assembly, carrier assembly, backrest, auxiliary tube extensions for two and three stage masts
• Field Conversion Kits – replacement kits, add on option kits, seat conversion kits, miscellaneous conversion kits, header hose conversion kits, mini lever control conversion kits, E-hydraulic control conversion kits, manual control conversion kits, light kits, LED light replacement kits, audible alarm kits, auxiliary extension tubes and quick disconnects, add on telemetry kits, cold weather application repair kits
• Numerical Index – a complete part number index that maps every listed part number back to its page and item number

Read as a whole, the document is a look-up tool rather than a theory book. A technician working on an S135FT or S155FT starts from the section tab that matches the system in front of them, finds the assembly breakdown, and reads the callout number straight off the drawing into the parts list. The quantity column tells them how many are needed per assembly, and the keys and footnotes separate the variants – a roller size, an engine option, a transmission type, a serial number break. That structure is what makes it possible to order the exact correct part instead of a near-match that has to be returned.

Engines and Truck Configurations Covered

The parts lists in this manual span every engine build listed for the G024 trucks. GM 4.3L gasoline and GM 4.3L LPG share a large block of the book, with PSI 4.3L LPG broken out separately because it uses its own cylinder head, camshaft, crankshaft, intake manifold, distributor, ignition coil and alternator arrangements. The Kubota 3.8L diesel appears twice – once as the DPF-equipped build and once as the 3.8L T4F build with DOC – and those two sections differ enough in exhaust, turbocharger, EGR and cooling content that they are worth treating as separate documents.

Serial Number Breaks, Date Breaks and ECNs

Parts that changed during production are flagged in the lists rather than left ambiguous. The manual uses arrows for serial number breaks, a date-break notation such as D/B 3/00 for changes where no later serial break was recorded, and ECN numbers for pending serial numbers. Footnoted keys run through the whole book, so an assembly with two similar versions can be read against the correct build. Before ordering, the manual instructs the user to supply the unit serial number, part number, part name and quantity required – the serial number plate location is illustrated for both the truck frame and the mast.

How the Illustrated Breakdowns Help You Order Correctly

Each assembly page pairs a labelled drawing with a tabulated list. The drawing shows how parts physically relate – which bolt holds which bracket, where a seal sits in a housing, which way a roller or bearing is oriented. The list then gives the part number, description and the quantity needed for one assembly. Subparts are indented underneath their parent assembly, so a bearing cap, seal or snap ring can be traced back to the component it belongs to. Where a part number has a supersession history, the list shows it oldest to newest with the superseded numbers struck through, and a figure reference in the description directs the reader to another breakdown when a part is illustrated elsewhere.

Who This Parts Manual Suits

This is a working document for anyone who has to identify, order or replace components on an S135FT or S155FT G024 truck – fleet workshops, independent forklift engineers, parts counter staff, and owners running their own maintenance. It also serves as a reference for anyone rebuilding a specific assembly who needs to see the internal order of seals, plates, springs and pistons before taking it apart.

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With the Hyster S135FT S155FT G024 Parts Manual 2017 on hand, you can identify components for any of the truck’s major systems, confirm part numbers and quantities before ordering, and check the correct variant for the engine and transmission build in front of you – whether that is a GM 4.3L gasoline truck, a PSI 4.3L LPG truck, or a Kubota 3.8L diesel with DPF or DOC. Correct part identification is the difference between a repair finished the same day and a truck sitting idle waiting on a returned order. The manual arrives as an instant PDF download after payment – no shipping, no waiting – and it opens on a laptop, tablet or phone in the workshop, and can be printed page by page for the assembly you are working on.