Hyster TIL RS45-27CH RS45-31CH C289 Parts Manual 2018 – Illustrated PDF Catalog

Description

Hyster TIL RS45-27-31CH C289 Parts Manual – 2018 Edition

This Hyster TIL RS45-27-31CH C289 Parts Manual is the complete illustrated parts catalog for the RS45-27CH and RS45-31CH lift trucks built under Unit Code C289. Published in December 2018 under revision Rev.-00, this 826-page PDF gives you every part number, assembly breakdown, exploded-view illustration, and quantity required to identify and order replacement components for these machines.

Whether you run a service shop, manage a fleet, or maintain your own Hyster truck, having the correct parts manual matters. Ordering the wrong bearing, seal, or hydraulic fitting costs time and money. This Hyster RS45-27/31CH parts manual eliminates that guesswork by showing exactly which part goes where, with Hyster’s own part numbering system and clear assembly diagrams.

File Details

• Manual Type: Illustrated Parts Manual
• Brand: Hyster
• Model: RS45-27CH, RS45-31CH
• Unit Code: C289
• Language: English
• Page Count: 826
• File Format: PDF
• Revision: Rev.-00
• Date: December 2018

Chapters Covered

This parts manual is divided into 12 major sections, each with its own table of contents and illustrated breakdown pages:

IMAGES PREVIEW

• 1. Frame – Floorplates, steps, handrails, fenders, running boards, covers, counterweight, storage compartment, rail and platform assembly
• 2. Engine Assembly – Stage IIIA Engine – Cooling system, air cleaner plumbing, breather plumbing, cam follower levers, camshaft, compressor mounting, coolant heater starting aid, corrosion resistor, crankshaft, cylinder block, cylinder head, exhaust system, fan drive, flywheel, gear housing, oil cooler, oil filter, oil pan, oil pump, piston and connecting rod, radiator plumbing, rocker lever housing, thermostat, turbocharger, valve cover, water pump
• 3. Fuel System – Stage IIIA Engine – Air intake system, air filter assembly, air intake hose, air intake manifold, fuel filter, fuel hoses, fuel injector, fuel pump assembly, fuel pump coupling, fuel pump drive, fuel tank, throttle and inching sensors, pedal linkage
• 4. Electrical System – Alternator, alternator mounting, control panel assemblies, electrical system pages, engine control module, engine control system, fuses, indicator display and controls, light switches, lights (engine compartment, front, strobe, tail, work), load limiter, proximity switch assembly, rear harness, relays and fuses, starter motor, transmission controller, wire harnesses (armrest, attachment signals, boom extension, boom lights, cab side console, cab underfloor, chassis, closed cab, engine, powertrain, rear, rear view camera, stabilizer, steer column, stop buttons, telemetry, transmission, twist module)
• 5. Transmission – Case and rear cover, control valve, drive shaft, first speed clutch shaft, first speed gears, first speed shaft and idler gear, forward clutch shaft, forward/reverse/second/third/fourth clutch shafts, fourth speed clutch shaft, input drive gears, output shaft, pump drive, regulator valve and hydraulic pump, remote filter and adapter, reverse and second clutch shaft, third speed clutch shaft, third speed gears, torque converter and drive plate, torque converter housing, transmission hoses (Stage IIIA and Stage IV), transmission mounting, turbine shaft and stator support
• 6. Drive Axle – Axle housing assembly, AxleTech carrier assembly, brake assembly, drive axle mounting, drive wheels and tires, hub and shaft group, service brake assembly, wheel rim and tire assemblies (18.00 x 25)
• 7. Steering System – Steer axle and attaching parts, steer axle assembly, steer column assembly, steer cylinder, steer hoses, steer tires and wheels, steering column, steering control unit, steering control valve
• 8. Brake System – Brake pedal and linkage, brake pedal assembly, brake system pages, brake valve and attaching brake hoses, accumulators, hydraulic filters, pressure switches
• 9. Hydraulic System – Automatic greasing pump, automatic greasing system (base truck, boom front, boom rear, inner boom with spreader), block assemblies and hoses (twin 12-port, twin 7-port, twin 4-port), combination manifold assembly, hydraulic control valves mounting, hydraulic controls joystick, hydraulic motor (powered sliding cab), hydraulic pumps and attaching parts, hydraulic system pages, hydraulic tank, joystick assembly, main control valve assembly, stabilizer cylinder, stabilizer hydraulics, stabilizer valve
• 10. Boom – Boom pages 1-4, boom derricking cylinder assembly, boom derricking cylinder mounting, boom mounting, extension cylinder, lowering control valve (load holding valve – telescoping and derricking)
• 11. Options – Air duct, bumpers, cab recirculating fan, cab sunshade (rear and top), camera display (front and rear), controller seat belt sequencer, DC-DC converter, empty seat engine shutdown, engine block heater 240V, heated top window, insulation mats and air duct, map reading light, optional mounting equipment, radio console, rear camera, rear locking console, second 12V socket, sound reduction (Stage IIIA and Stage IV engines), start aid, telemetry (card reader, Hyster checklist, interlock, monitoring), training seat, transmission diagnostics interface cable
• 12. Field Conversion Kits – Add-on option kits, telemetry kits

This Hyster RS45-27/31CH parts catalog goes far beyond a simple list. Each section contains detailed exploded-view illustrations with callouts, part numbers, descriptions, and quantities required. Assembly breakdowns show how subcomponents relate to parent assemblies, with indented descriptions indicating assemblies and subparts. Serial number breaks and date breaks are included where applicable, so you can verify you are ordering the correct part for your specific truck’s production range.

The manual covers both Stage IIIA and Stage IV engine configurations. For Stage IIIA, the QSM11 engine is shown in 224KW and 250KW ratings. For Stage IV, the QSL-T4 engine at 261 KW is documented. This dual coverage makes the manual useful across a wider range of RS45-27CH and RS45-31CH trucks.

What This Parts Manual Enables You to Do

With this Hyster RS45-27CH RS45-31CH parts manual PDF, you can:

• Identify the correct part number for any component on the RS45-27CH or RS45-31CH truck
• View exploded illustrations of every major assembly before disassembly
• Verify quantities required for each part in an assembly
• Check serial number and date breaks to ensure part compatibility
• Reference the numerical index to find parts when you already have a part number
• Order replacement parts accurately, reducing downtime and return shipping costs
• Understand how assemblies and subassemblies are structured on these Hyster lift trucks

Each section opens with its own table of contents, so you can quickly locate the assembly you need. The manual uses Hyster’s standard part numbering system throughout, with clear callouts that correspond to descriptions on the following pages. Keys and footnotes help distinguish similar assemblies, right-hand and left-hand parts, and optional configurations.

Why This Manual Matters

Parts manuals are not optional for anyone serious about maintaining heavy equipment. The Hyster TIL RS45-27-31CH C289 Parts Manual gives you the exact information needed to keep these trucks running. Without it, you risk ordering incorrect parts, damaging components during reassembly, or wasting hours cross-referencing aftermarket sources that may not match Hyster’s original specifications.

This manual is particularly valuable because it covers the complete machine: frame, engine, fuel system, electrical, transmission, drive axle, steering, brakes, hydraulics, boom, and options. Whether you are replacing a hydraulic hose, rebuilding a brake caliper, or tracking down an electrical connector, the parts breakdown is here.

Delivery and Format

You receive an instant PDF download after purchase. No shipping, no waiting for a physical book. The file works on any device – laptop, tablet, or smartphone – and you can print the pages you need for the shop floor. The 826-page layout is organized for quick reference, with each section tabbed and indexed.

This is the December 2018 edition (Rev.-00) of the parts manual for Unit Code C289. If you own or service a Hyster RS45-27CH or RS45-31CH, this PDF belongs in your digital library.