Perkins 404D-22G Engine Parts Book Manual – 2012 PDF Download

Description

This comprehensive Perkins 404D-22G Engine Parts Book is the essential reference for anyone who needs to identify, order, or verify genuine Perkins parts for the 404D-22G diesel engine. Published in April 2012, this official manual provides the same detailed parts information used by Perkins distributors and service centers worldwide. Whether you’re a workshop technician, an equipment owner, or a parts manager, this manual gives you direct access to the complete parts catalog for your engine, organized for quick and accurate component identification.

About This Parts Book

This parts book is specifically compiled for a particular engine build list, which is printed on the front page of the document. It contains all the information required to identify every component fitted to the engine. The manual is structured to help you locate parts quickly using several key features, including a comprehensive engine breakdown, parts lists with detailed illustrations, and a fully cross-referenced parts index. The information is applicable to the specific engine build, and all parts are listed with their official Perkins part numbers. It includes a symbol descriptions guide to explain the notations used throughout the book, such as service options and special footnotes.

File Details

• Manual Type: Parts Book / Parts Catalogue
• Brand: Perkins
• Engine Model: 404D-22G
• Language: English (with multilingual introductory sections)
• Total Pages: 179
• File Format: PDF (downloadable)
• Publication Date: 2012/04/02
• Document Part Number: 404D-22G

Chapters Covered

The manual is systematically organized to cover every major section of the engine in detail. The chapters are clearly presented in the Engine Breakdown section, allowing you to navigate to the exact system or component you need:

• Introduction: Overview of the parts book, how to use it, and its scope.
• How To Use Your Parts Book: Instructions on using the parts lists, illustrations, and the parts index.
• Engine Breakdown: A high-level overview of all major sections and their corresponding page numbers.
• Symbol Descriptions: A reference guide to the symbols used within the parts lists (e.g., service options, history changes).
• Parts Lists & Illustrations: The core of the manual, containing detailed breakdowns of each engine system, including part numbers and supporting illustrations. The major sections are:
• Timing Case: Covers the front housing, seals, and associated components.
• Miscellaneous: Contains general engine components, including tools and plugs.
• Camshaft & Gears: Detailed parts for the camshaft, gears, and related timing components.
• Fuel Injection Pump: Includes the pump, mounting hardware, and injection shims.
• High Pressure Fuel Pipes: Covers the pipes connecting the pump to the injectors.
• Atomisers: Parts and seals for the fuel injectors.
• Fuel Leak-Off Pipe: The return fuel line components.
• Flywheel Housing: The housing, backplate, and mounting hardware.
• Flywheel & Starter Ring: Includes the flywheel assembly and starter ring gear.
• Starter Motor: The complete starter motor assembly and its internal breakdown.
• Pulleys: Components like the water pump pulley.
• Drive Belt & Tensioner: The serpentine belt and its tensioning system.
• Blanking Plates: Covers and plates for unused engine openings.
• Cylinder Head Cover: The top cover, breather valve, and gasket.
• Feed Pipes: Caps and covers for engine feed lines.
• Air Filter Assembly: The complete air intake filter and its components.
• Exhaust Manifold: The exhaust manifold and its gaskets.
• Exhaust Connection: Flanges and gaskets for the exhaust outlet.
• Lift Pump: The primary fuel lift pump.
• Fuel Filter: The main fuel filter assembly, element, and bracket.
• Pipework & Connections: Fuel pipes, hoses, and clips.
• Cold Start System: Glow plugs and related components.
• Engine Lifting Eyes: Lift points for handling the engine.
• Throttle & Stop Controls: Control levers and solenoids.
• Heater/Starter Switch: The ignition switch, key, and cap.
• Instrumentation: Sensors such as the oil pressure and water temperature switches.
• Radiator & Cowling: The radiator, fan shroud, mounts, and hoses.
• Fan: The cooling fan assembly.
• Guards: Fan and protective guards.
• Engine Mounts: Brackets and mounting rubbers.
• Electrical: Connection kits for the starter motor.
• Fuel Pre-Lift Pump: The pre-filter assembly and primer pump.
• Parts Index: An alphabetical index that lists every part by its description or part number, making it easy to locate the page where a component is featured.

This structure allows for rapid navigation from a general system down to an individual part. The manual is designed so that you can start from the Engine Breakdown, find the section relevant to your repair or maintenance task, and then use the detailed illustrations and parts lists to identify the exact component and its part number. This ensures you order the correct part the first time, saving time and reducing downtime. For a workshop or individual, this parts book is a critical tool for maintenance, repair, and overhaul planning.

What This Manual Enables You To Do

Having the Perkins 404D-22G Parts Book gives you full control over the parts ordering process for your engine. You can accurately identify any component, from major assemblies like the cylinder head and crankshaft down to the smallest seals and shims. The manual lists all parts with their official Perkins part numbers, including service options like oversized bearings and shims for adjustments. It’s the key to ensuring that any repair or rebuild job is done with the correct components, maintaining the engine’s reliability and performance. For a technician, it eliminates guesswork, streamlines the ordering process, and avoids costly downtime due to ordering the wrong part. For an owner, it provides the means to source parts independently and understand the exact breakdown of their engine.

IMAGES PREVIEW

This manual is an indispensable resource for ordering parts for your 404D-22G engine, performing accurate maintenance planning, and managing stock for workshop operations. The detailed illustrations and exploded views make it easy to visualize the assembly of various engine systems, which is invaluable for both assembly and disassembly tasks.

Why This Manual Is Important

Using the correct parts for your Perkins engine is critical for safety, reliability, and longevity. This parts book ensures that every component you order is the exact one specified by Perkins for your particular engine build list. It helps you avoid the risks associated with incorrect parts, such as improper fitment, reduced performance, and potential engine failure. The comprehensive indexing and clear illustrations make it simple to pinpoint even the most obscure components, making it an essential tool for any professional workshop or serious owner. Furthermore, by referencing the official parts information, you can be confident that you are maintaining the integrity of the engine’s design and emissions standards.

Instant PDF Delivery

This is a digital PDF download. You can access the manual immediately after your purchase, without waiting for shipping. The PDF is compatible with all major devices including computers, tablets, and smartphones, and you can print any section you need for use in the workshop or garage. You are effectively getting the complete, official parts documentation for your Perkins 404D-22G engine in a convenient and easily searchable format.