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JLG 1055 1255 Illustrated Parts Manual 31211373 Rev E - PDF

JLG 1055 1255 Illustrated Parts Manual 31211373 Rev E – PDF

Name: JLG 1055 1255 Illustrated Parts Manual 31211373 Rev E - PDF
SKU: JLG-1055-1255-IPM-31211373-HD
Availability: InStock

Original price was: $39.95.Current price is: $23.95.

Complete JLG illustrated parts manual for 1055 and 1255 telehandlers. P/N 31211373 Rev E, covering ULS and LS configurations with exploded views for every major system.

SKU: JLG-1055-1255-IPM-31211373-HD Category: Heavy Equipment Parts Manuals Tags: JLG 1055 1255 parts manual, JLG 1055 1255 spare parts PDF, JLG 31211373 parts catalog, JLG telehandler illustrated parts Vendor: HVAC Service Docs

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Description

JLG 1055 1255 Illustrated Parts Manual – P/N 31211373 Rev E

This JLG 1055 1255 Illustrated Parts Manual is the complete parts reference for the 1055 and 1255 telehandler models. Published under part number 31211373, Revision E, dated October 15, 2021, this PDF covers both Ultra Low Sulfur (ULS) and Low Sulfur (LS) machine configurations. Every major assembly is broken down into exploded-view illustrations with itemized part numbers, descriptions, and quantities, making it straightforward to identify exactly which component you need before placing an order.

File Details

Manual Type: Illustrated Parts Manual
Brand: JLG
Models Covered: 1055, 1255
Document Number: 31211373
Revision: Rev E
Publication Date: October 15, 2021
Language: English
File Format: PDF
Page Count: 1278
Configurations: Ultra Low Sulfur (ULS) and Low Sulfur (LS)

Chapters Covered

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “JLG 1055 1255 Illustrated Parts Manual 31211373 Rev E – PDF” are as follows:

31211373_E_1055 1255_JLG_Partsp. 1

Effectivity Pagep. 3

General Informationp. 5

Table of Contentsp. 7

SECTION 1 – FRAME AND ATTACHING PARTSp. 17

FIGURE 1-1. FRAME COVER INSTALLATION (ULS)p. 18

FIGURE 1-2. FRAME COVER INSTALLATION (LS)p. 20

FIGURE 1-3. ENGINE MOUNTING INSTALLATIONp. 22

FIGURE 1-4. ENGINE ENCLOSURE INSTALLATIONp. 24

FIGURE 1-5. ENGINE ENCLOSURE COVER INSTALLATIONp. 26

FIGURE 1-6. HOOD ASSEMBLYp. 28

FIGURE 1-7. TANK INSTALLATIONp. 30

FIGURE 1-8. FUEL TANK INSTALLATIONp. 32

FIGURE 1-9. HYDRAULIC TANK INSTALLATIONp. 34

FIGURE 1-10. OUTRIGGERS INSTALLATIONp. 36

FIGURE 1-11. COUNTERWEIGHT INSTALLATION – 1055p. 38

FIGURE 1-12. COUNTERWEIGHT INSTALLATION – 1255p. 40

FIGURE 1-13. MIRROR INSTALLATIONp. 42

SECTION 2 – BOOMp. 45

FIGURE 2-1. BOOM ASSEMBLY – 1055p. 46

FIGURE 2-2. BOOM ASSEMBLY – 1255p. 50

FIGURE 2-3. FIRST BOOM ASSEMBLY – 1055p. 54

FIGURE 2-4. FIRST BOOM ASSEMBLY – 1255p. 56

FIGURE 2-5. SECOND BOOM ASSEMBLY – 1055p. 58

FIGURE 2-6. SECOND BOOM ASSEMBLY – 1255p. 60

FIGURE 2-7. THIRD BOOM ASSEMBLY – 1055p. 62

FIGURE 2-8. THIRD BOOM ASSEMBLY – 1255p. 64

FIGURE 2-9. FOURTH BOOM ASSEMBLY – 1055p. 66

FIGURE 2-10. FOURTH BOOM ASSEMBLY – 1255p. 68

FIGURE 2-11. EXTEND CYLINDER PINS INSTALLATIONp. 70

FIGURE 2-12. SECOND BOOM SECTION EXTEND CHAIN INSTALLATION – 1055p. 72

FIGURE 2-13. SECOND BOOM SECTION EXTEND CHAIN INSTALLATION – 1255p. 74

FIGURE 2-14. THIRD BOOM SECTION RETRACT CHAIN INSTALLATIONp. 76

FIGURE 2-15. SECOND BOOM SECTION EXTEND CHAIN INSTALLATION – 1055p. 78

FIGURE 2-16. SECOND BOOM SECTION EXTEND CHAIN INSTALLATION – 1255p. 80

FIGURE 2-17. THIRD BOOM SECTION RETRACT CHAIN INSTALLATION – 1055p. 82

FIGURE 2-18. THIRD BOOM SECTION RETRACT CHAIN INSTALLATION – 1255p. 84

FIGURE 2-19. CHAIN SHEAVE ASSEMBLYp. 86

FIGURE 2-20. CHAIN SHEAVE ASSEMBLYp. 88

FIGURE 2-21. CHAIN SHEAVE ASSEMBLYp. 90

FIGURE 2-22. CHAIN SHEAVE ASSEMBLYp. 92

FIGURE 2-23. BOOM PINNING INSTALLATIONp. 94

FIGURE 2-24. BOOM PIVOT INSTALLATIONp. 96

FIGURE 2-25. LIFT CYLINDER INSTALLATIONp. 98

FIGURE 2-26. COMPENSATION CYLINDER INSTALLATIONp. 100

FIGURE 2-27. BOOM BRUSHES INSTALLATIONp. 102

FIGURE 2-28. BOOM ANGLE INDICATOR INSTALLATIONp. 104

FIGURE 2-29. MANUAL QUICK COUPLER INSTALLATIONp. 106

FIGURE 2-30. HYDRAULIC QUICK COUPLER INSTALLATIONp. 108

FIGURE 2-31. BOOM PIN INSTALLATIONp. 110

FIGURE 2-32. TILT CYLINDER PIN INSTALLATIONp. 112

FIGURE 2-33. QUICK COUPLER ASSEMBLYp. 114

FIGURE 2-34. BOOM PROP INSTALLATION (ANSI)p. 116

FIGURE 2-35. BOOM PROP INSTALLATION (CANADA)p. 118

FIGURE 2-36. BOOM PROP BRACKETp. 120

SECTION 3 – ATTACHMENTSp. 123

FIGURE 3-1. CARRIAGE ASSEMBLY (50 INCH) (PVC 1911)p. 124

FIGURE 3-2. CARRIAGE ASSEMBLY (50 INCH) (PVC 2005)p. 126

FIGURE 3-3. CARRIAGE ASSEMBLY (1524 MM) (PVC 1911)p. 128

FIGURE 3-4. CARRIAGE ASSEMBLY (1524 MM) (PVC 2005)p. 130

FIGURE 3-5. CARRIAGE ASSEMBLY (72 INCH) (PVC 1911)p. 132

FIGURE 3-6. CARRIAGE ASSEMBLY (72 INCH) (PVC 2005)p. 134

FIGURE 3-7. SIDE TILT CARRIAGE ASSEMBLY (50 INCH) (PVC 1911)p. 136

FIGURE 3-8. SIDE TILT CARRIAGE ASSEMBLY (50 INCH) (PVC 2005)p. 138

FIGURE 3-9. SIDE TILT CARRIAGE ASSEMBLY (60 INCH) (PVC 1911)p. 140

FIGURE 3-10. SIDE TILT CARRIAGE ASSEMBLY (60 INCH) (PVC 2005)p. 142

FIGURE 3-11. SIDE TILT CARRIAGE ASSEMBLY (72 INCH) (PVC 1911)p. 144

FIGURE 3-12. SIDE TILT CARRIAGE ASSEMBLY (72 INCH) (PVC 2005)p. 146

FIGURE 3-13. CARRIAGE ASSEMBLY – 48IN/12000# CAPICITY SIDE SHIFT (PVC 2005)p. 148

FIGURE 3-14. 90 SWING CARRIAGE ASSEMBLY (72 INCH) (PVC 1911)p. 150

FIGURE 3-15. 90 SWING CARRIAGE ASSEMBLY (72 INCH) (PVC 2005)p. 152

FIGURE 3-16. FORK POSITIONING CARRIAGE WITH FORKS (4.5 TON) (PVC 1911)p. 154

FIGURE 3-17. FORK POSITIONING CARRIAGE WITH FORKS (4.5 TON) (PVC 2005)p. 156

FIGURE 3-18. DUAL FORK CARRIAGE ASSEMBLYp. 158

FIGURE 3-19. DUAL FORK CARRIAGE VALVE ASSEMBLYp. 160

FIGURE 3-20. DUAL FORK POSITIONING CARRIAGE ASSEMBLY (50 INCH) – 1255p. 162

FIGURE 3-21. BOOM – 3FT WITH WINCH (PVC 1911)p. 164

FIGURE 3-22. BOOM – 3FT WITH WINCH (PVC 2005)p. 166

FIGURE 3-23. TRUSS BOOM (0.9 TON – 3.7M WITH WINCH)p. 168

FIGURE 3-24. TRUSS BOOM (0.9 TON – 3.7M) (PVC 1911)p. 170

FIGURE 3-25. TRUSS BOOM (0.9 TON – 3.7M) (PVC 2005)p. 172

FIGURE 3-26. TRUSS BOOM (15 FOOT) (PVC 1911)p. 174

FIGURE 3-27. TRUSS BOOM (15 FOOT) (PVC 2005)p. 176

FIGURE 3-28. ADJUSTABLE TRUSS BOOM (PVC 1911)p. 178

FIGURE 3-29. ADJUSTABLE TRUSS BOOM (PVC 2005)p. 180

FIGURE 3-30. MAST (8 FOOT)p. 182

FIGURE 3-31. SIDE TILT ELECTRIC MAST (8 FOOT)p. 186

FIGURE 3-32. KIT DECALp. 190

FIGURE 3-33. MAIN LIFT CYLINDERp. 192

FIGURE 3-34. FORK MOUNTED BUCKET (1.0 M³)p. 194

FIGURE 3-35. BUCKET 1.0 YD³ (ANSI – JLG) (PVC 1911)p. 196

FIGURE 3-36. BUCKET 1.0 YD³ (ANSI – JLG) (PVC 2005)p. 198

FIGURE 3-37. BUCKET (1.15 M³) (PVC 1911)p. 200

FIGURE 3-38. BUCKET (1.15 M³) (PVC 2005)p. 202

FIGURE 3-39. BUCKET (102 INCH)p. 204

FIGURE 3-40. FORK MOUNTED BASKETp. 206

FIGURE 3-41. FORK MOUNTED BASKETp. 208

FIGURE 3-42. FORK MOUNTED BASKETp. 210

FIGURE 3-43. FORK MOUNTED PLATFORMp. 212

FIGURE 3-44. PIPE HANDLER CARRIAGEp. 214

FIGURE 3-45. FORK MOUNTED HOOK (4 TON)p. 218

FIGURE 3-46. COUPLER MOUNTED HOOK (PVC 1911)p. 220

FIGURE 3-47. COUPLER MOUNTED HOOK (PVC 2005)p. 222

FIGURE 3-48. FORK CLAMPS INSTALLp. 224

FIGURE 3-49. BLOCKING FORK (50X50X1220)p. 226

FIGURE 3-50. LUMBER FORK (40X150X1540)p. 228

FIGURE 3-51. LUMBER FORK (50X180X1540)p. 230

FIGURE 3-52. PALLET FORK (2.36X4X48)p. 232

FIGURE 3-53. PALLET FORK (2.36X5X48)p. 234

FIGURE 3-54. FORK – PALLET (2.4X4X60)p. 236

FIGURE 3-55. PALLET FORK (60X125X1524)p. 238

FIGURE 3-56. PALLET FORK (2.36X4X48)p. 240

FIGURE 3-57. PALLET FORK (2.36X5X72)p. 242

FIGURE 3-58. LUMBER FORK (60X150X1524)p. 244

FIGURE 3-59. PALLET FORK (2.00X6X72) (PVC 1911)p. 246

FIGURE 3-60. PALLET FORK (2.00X6X72) (PVC 2005)p. 248

FIGURE 3-61. PALLET FORK (2.00X6X48)p. 250

FIGURE 3-62. FORK EXTENSIONS (62X163X2286)p. 252

FIGURE 3-63. FORK MOUNTED TRASH HOPPERp. 254

FIGURE 3-64. ADJUSTABLE TRUSS BOOM INSTALLATION (FORK MOUNTED)p. 256

FIGURE 3-65. SWEEPER ASSEMBLYp. 258

FIGURE 3-66. SWEEPER – HOPPER ASSEMBLYp. 260

FIGURE 3-67. SWEEPER – BODY ASSEMBLYp. 262

FIGURE 3-68. SWEEPER – MOTOR ASSEMBLYp. 264

FIGURE 3-69. SWEEPER – IDLER ASSEMBLYp. 266

FIGURE 3-70. SWEEPER – CORE ASSEMBLYp. 268

FIGURE 3-71. SWEEPER – HYDRAULIC SINGLE MOTOR ASSEMBLYp. 270

FIGURE 3-72. SWING CARRIAGE 180 (PVC 1911)p. 272

FIGURE 3-73. SWING CARRIAGE 180 (PVC 2005)p. 278

FIGURE 3-74. DRYWALL SWING CARRIAGE INSTALLATION (PVC 1911)p. 284

FIGURE 3-75. DRYWALL SWING CARRIAGE INSTALLATION (PVC 2005)p. 286

FIGURE 3-76. ROTATING DRYWALL CARRIAGEp. 288

FIGURE 3-77. DRYWALL BOARD HANDLERp. 290

FIGURE 3-78. PIVOT FRAME GROUPp. 292

FIGURE 3-79. DRYWALL CYLINDERp. 294

FIGURE 3-80. DRYWALL HYDRAULIC GROUPp. 296

FIGURE 3-81. DRYWALL VALVE ASSEMBLYp. 298

FIGURE 3-82. DRYWALL CYLINDERp. 300

FIGURE 3-83. DRYWALL FORK GROUPp. 302

FIGURE 3-84. MULTI-PURPOSE GRAPPLE BUCKET (2450 MM)p. 304

FIGURE 3-85. SIDE TILT CARRIAGE ASSEMBLY (60 INCH) (PVC 2005)p. 306

SECTION 4 – ENGINE AND ATTACHING PARTSp. 309

FIGURE 4-1. ENGINE INSTALLATION (ULS)p. 310

FIGURE 4-2. ENGINE INSTALLATION (LS)p. 312

FIGURE 4-3. 3.8L ENGINE (ULS)p. 314

FIGURE 4-4. 3.8L ENGINE (LS)p. 316

FIGURE 4-5. FUEL LINES INSTALLATION (ULS)p. 318

FIGURE 4-6. FUEL LINES INSTALLATION (LS)p. 322

FIGURE 4-7. PRIMARY FUEL FILTER INSTALLATION (ULS)p. 326

FIGURE 4-8. PRIMARY FUEL FILTER INSTALLATION (LS)p. 328

FIGURE 4-9. FUEL TANK ASSEMBLYp. 330

FIGURE 4-10. COOLING PACKAGE INSTALLATION (ULS)p. 332

FIGURE 4-11. COOLING PACKAGE INSTALLATION (LS)p. 334

FIGURE 4-12. RADIATOR COOLING PACKAGEp. 336

FIGURE 4-13. HOC LINES INSTALLATIONp. 338

FIGURE 4-14. COOLANT LINES INSTALLATION (ULS)p. 340

FIGURE 4-15. COOLANT LINES INSTALLATION (LS)p. 342

FIGURE 4-16. CAC LINES INSTALLATION (ULS)p. 344

FIGURE 4-17. CAC LINES INSTALLATION (LS)p. 346

FIGURE 4-18. TOC LINES INSTALLATIONp. 348

FIGURE 4-19. SURGE TANK INSTALLATIONp. 350

FIGURE 4-20. FAN INSTALLATIONp. 352

FIGURE 4-21. FAN GUARD INSTALLATIONp. 354

FIGURE 4-22. AIR INTAKE LINES INSTALLATION (ULS)p. 356

FIGURE 4-23. AIR CLEANER LINES INSTALLATION (LS)p. 358

FIGURE 4-24. AIR CLEANER INSTALLATION (ULS)p. 360

FIGURE 4-25. AIR CLEANER INSTALLATION (LS)p. 362

FIGURE 4-26. AIR CLEANER ASSEMBLY (90/100KW)p. 364

FIGURE 4-27. AIR INTAKE DUCT INSTALLATIONp. 366

FIGURE 4-28. EXHAUST INSTALLATION (ULS)p. 368

FIGURE 4-29. EXHAUST INSTALLATION (LS)p. 370

FIGURE 4-30. MUFFLER INSTALLATION (LS)p. 372

FIGURE 4-31. DEF LINES INSTALLATIONp. 374

FIGURE 4-32. DEF PUMP LINES INSTALLATIONp. 376

FIGURE 4-33. DEF TANK INSTALLATIONp. 378

FIGURE 4-34. DEF PUMP AND CONTROL INSTALLATIONp. 380

FIGURE 4-35. UREA PUMPp. 382

FIGURE 4-36. DEF TANK ASSEMBLYp. 384

FIGURE 4-37. DEF BREATHER VALVEp. 386

FIGURE 4-38. ENGINE PARTS INSTALLATION (NO HEATER)p. 388

FIGURE 4-39. ENGINE PARTS INSTALLATION (HEATER)p. 390

FIGURE 4-40. A/C PUMP INSTALLATION (ULS)p. 392

FIGURE 4-41. A/C PUMP INSTALLATION (LS)p. 394

FIGURE 4-42. A/C LINES INSTALLATIONp. 396

FIGURE 4-43. FUEL CAP ASSEMBLYp. 398

FIGURE 4-44. HEATER BREATHERp. 400

FIGURE 4-45. AIR INTAKE SHUT OFF VALVE INSTALLATIONp. 402

SECTION 5 – DRIVE TRAINp. 405

FIGURE 5-1. DRIVE TRAIN INSTALLATIONp. 406

FIGURE 5-2. FRONT AXLE INSTALLATIONp. 408

FIGURE 5-3. FRONT AXLE MOUNTING INSTALLATIONp. 410

FIGURE 5-4. FRONT AXLEp. 412

FIGURE 5-5. FRONT AXLE, CENTRAL HOUSINGp. 414

FIGURE 5-6. FRONT AXLE, DIFFERENTIALp. 416

FIGURE 5-7. FRONT AXLE, HUB REDUCTIONp. 418

FIGURE 5-8. FRONT AXLE, BRAKESp. 420

FIGURE 5-9. FRONT AXLE, STEERINGp. 422

FIGURE 5-10. FRONT AXLE, TRUNIONp. 424

FIGURE 5-11. FRONT AXLE, DIFFERENTIAL KITp. 426

FIGURE 5-12. FRONT AXLE, STEERING ADJUSTING BOLT KITp. 428

FIGURE 5-13. FRONT AXLE, RING GEAR SUPPORT KITp. 430

FIGURE 5-14. FRONT AXLE, PLANET GEAR CARRIER KITp. 432

FIGURE 5-15. FRONT AXLE, REDUCTION BUSHINGp. 434

FIGURE 5-16. FRONT AXLE, SUPPORT ASSEMBLY (LF, RR)p. 436

FIGURE 5-17. FRONT AXLE, SUPPORT ASSEMBLY (RF, LR)p. 438

FIGURE 5-18. FRONT AXLE, STEERING CASE ASSEMBLY (LF, RR)p. 440

FIGURE 5-19. FRONT AXLE, STEERING CASE ASSEMBLY (RF, LR)p. 442

FIGURE 5-20. REAR AXLE INSTALLATIONp. 444

FIGURE 5-21. REAR AXLE MOUNTING INSTALLATIONp. 446

FIGURE 5-22. REAR AXLE (PVC 1911)p. 448

FIGURE 5-23. REAR AXLE, CENTRAL HOUSINGp. 450

FIGURE 5-24. REAR AXLE, DIFFERENTIALp. 452

FIGURE 5-25. REAR AXLE, HUB REDUCTIONp. 454

FIGURE 5-26. REAR AXLE, BRAKESp. 456

FIGURE 5-27. REAR AXLE, STEERINGp. 458

FIGURE 5-28. REAR AXLE, TRUNIONp. 460

FIGURE 5-29. REAR AXLE, DIFFERENTIAL KITp. 462

FIGURE 5-30. REAR AXLE, PLANET GEAR CARRIER KIT AND RING GEAR KITp. 464

FIGURE 5-31. REAR AXLE, STEERING CASE ASSEMBLY (LF, RR)p. 466

FIGURE 5-32. REAR AXLE, STEERING CASE ASSEMBLY (RF, LR)p. 468

FIGURE 5-33. REAR AXLE, STEERING ADJUST BOLT KITp. 470

FIGURE 5-34. REAR AXLE, RING GEAR SUPPORT KITp. 472

FIGURE 5-35. REAR AXLE, PLANET GEAR CARRIER KITp. 474

FIGURE 5-36. REAR AXLE, SUPPORT ASSEMBLY (LF, RR)p. 476

FIGURE 5-37. REAR AXLE, SUPPORT ASSEMBLY (RF, LR)p. 478

FIGURE 5-38. REAR AXLE, REDUCTION BUSHING ASSEMBLYp. 480

FIGURE 5-39. REAR AXLE (PVC 2005)p. 482

FIGURE 5-40. REAR AXLE, CENTRAL HOUSINGp. 484

FIGURE 5-41. REAR AXLE, DIFFERENTIALp. 486

FIGURE 5-42. REAR AXLE, HUB REDUCTIONp. 488

FIGURE 5-43. REAR AXLE, BRAKESp. 492

FIGURE 5-44. REAR AXLE, STEERINGp. 494

FIGURE 5-45. REAR AXLE, TRUNIONp. 496

FIGURE 5-46. DRIVE SHAFTS INSTALLATIONp. 498

FIGURE 5-47. REAR DRIVE SHAFT INSTALLATIONp. 500

FIGURE 5-48. REAR DRIVE SHAFTp. 502

FIGURE 5-49. FRONT MID SHAFT INSTALLATIONp. 504

FIGURE 5-50. FRONT MID DRIVE SHAFTp. 506

FIGURE 5-51. FRONT DRIVE SHAFT INSTALLATIONp. 508

FIGURE 5-52. REAR DRIVE SHAFT ASSEMBLYp. 510

FIGURE 5-53. TRANSMISSION INSTALLATIONp. 512

FIGURE 5-54. POWERSHIFT TRANSMISSIONp. 514

FIGURE 5-55. TRANSMISION, ENGINE CONNECTIONp. 516

FIGURE 5-56. TRANSMISSION, CONVERTERp. 518

FIGURE 5-57. TRANSMISSION, INPUTp. 520

FIGURE 5-58. TRANSMISSION, HOUSING GROUP 1p. 522

FIGURE 5-59. TRANSMISSION, HOUSING GROUP 2p. 524

FIGURE 5-60. TRANSMISSION, CLUTCH GROUP 1p. 526

FIGURE 5-61. TRANSMISSION, CLUTCH GROUP 2p. 528

FIGURE 5-62. TRANSMISSION, COUPLING GROUP 1p. 530

FIGURE 5-63. TRANSMISSION, COUPLING GROUP 2p. 532

FIGURE 5-64. TRANSMISSION, COUPLING GROUP 3p. 534

FIGURE 5-65. TRANSMISSION, COUPLING GROUP 4p. 536

FIGURE 5-66. TRANSMISSION, OUTPUTp. 538

FIGURE 5-67. TRANSMISSION, POWER TAKE-OFFp. 540

FIGURE 5-68. TRANSMISSION, CONTROL UNITp. 542

FIGURE 5-69. TRANSMISSION, SHIFT SYSTEMp. 544

FIGURE 5-70. TRANSMISSION, PRESSURE REGULATORp. 546

FIGURE 5-71. TRANSMISSION, PRESSURE OIL PUMPp. 548

FIGURE 5-72. TRANSMISSION, INDUCTIVE TRANSMITTERp. 550

FIGURE 5-73. TRANSMISSION, FILTERp. 552

FIGURE 5-74. TRANSMISSION, OIL DIPSTICKp. 554

FIGURE 5-75. TRANSMISSION, ACCESSORIESp. 556

FIGURE 5-76. TRANSMISSION, TRANSFER BOX HOUSING 1p. 558

FIGURE 5-77. TRANSMISSION, TRANSFER BOX HOUSING 2p. 560

FIGURE 5-78. TRANSMISSION, TRANSFER BOX HOUSING INPUTp. 562

FIGURE 5-79. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 1p. 564

FIGURE 5-80. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 2p. 566

FIGURE 5-81. LSI AXLE SENSOR INSTALLATIONp. 568

FIGURE 5-82. TIRE/WHEEL SET 400/75-28 – AIRp. 570

FIGURE 5-83. TIRE/WHEEL ASSEMBLY 400/75-28 – AIRp. 572

FIGURE 5-84. TIRE/WHEEL SET 14-24 16PR – AIRp. 574

FIGURE 5-85. TIRE/WHEEL RIGHT ASSEMBLY 14-24 16PR – AIRp. 576

FIGURE 5-86. TIRE/WHEEL LEFT ASSEMBLY 14-24 16PR – AIRp. 578

FIGURE 5-87. TIRE WHEEL SET – 17.50-25 16 PLY – 1255p. 580

FIGURE 5-88. RIGHT WHEEL ASSEMBLY – 17.50-25 16 PLY – 1255p. 582

FIGURE 5-89. LEFT WHEEL ASSEMBLY – 17.50-25 16 PLY – 1255p. 584

FIGURE 5-90. TIRE/WHEEL SET 400/75-28 – FOAMp. 586

FIGURE 5-91. TIRE AND WHEEL ASSEMBLY – 400/75-28 – FOAM FILLEDp. 588

FIGURE 5-92. TIRE WHEEL SET – 17.50-25 G2 – FOAM FILLED – 1255p. 590

FIGURE 5-93. LEFT WHEEL ASSEMBLY – 17.50-25 G2 – FOAM FILLED – 1255p. 592

FIGURE 5-94. RIGHT WHEEL ASSEMBLY – 17.50-25 G2 – FOAM FILLED – 1255p. 594

FIGURE 5-95. TIRE/WHEEL SET 14-24 12PR – FOAMp. 596

FIGURE 5-96. RIGHT WHEEL ASSEMBLY – 14.00-24 G2 – FOAM FILLED – 1055p. 598

FIGURE 5-97. LEFT WHEEL ASSEMBLY – 14.00-24 G2 – FOAM FILLED – 1055p. 600

FIGURE 5-98. TIRE/WHEEL SET 360/85-28 – SOLIDp. 602

FIGURE 5-99. FENDER INSTALLATIONp. 604

FIGURE 5-100. WHEEL CHOCK INSTALLATIONp. 606

FIGURE 5-101. TOOLBOX INSTALLATIONp. 608

FIGURE 5-102. TIRE/WHEEL SET 400/75-28 – PNEU NON MARKINGp. 610

FIGURE 5-103. TIRE/WHEEL ASSEMBLY 400/75-28 – PNEU NON MARKINGp. 612

FIGURE 5-104. TIRE/WHEEL SET 400/75-28 – FF NON MARKINGp. 614

FIGURE 5-105. TIRE/WHEEL ASSEMBLY 400/75-28 – FF NON MARKINGp. 616

FIGURE 5-106. TIRE SET 18 X 625p. 618

SECTION 6 – CABp. 621

FIGURE 6-1. CAB MOUNTINGp. 622

FIGURE 6-2. CAB MOUNTS INSTALLATIONp. 624

FIGURE 6-3. FRONT CAB OUTRIGGER INSTALLATIONp. 626

FIGURE 6-4. CAB FENDER INSTALLATIONp. 628

FIGURE 6-5. CAB FENDER INSTALLATION REAR (LH)p. 630

FIGURE 6-6. CAB GUARD INSTALLATION (TOP)p. 632

FIGURE 6-7. CAB GUARD INSTALLATION (FRONT)p. 634

FIGURE 6-8. CAB GUARD INSTALLATION (TOP AND FRONT)p. 636

FIGURE 6-9. OROPS CAB INSTALLATIONp. 638

FIGURE 6-10. EROPS CAB INSTALLATIONp. 640

FIGURE 6-11. LSI ENCLOSED CAB INSTALLATIONp. 642

FIGURE 6-12. LSI OPEN CAB INSTALLATIONp. 644

FIGURE 6-13. CAB, TRIM KITp. 646

FIGURE 6-14. CAB, TRIM KITp. 648

FIGURE 6-15. CAB, EPD CAULKp. 650

FIGURE 6-16. OPEN CAB ASSEMBLYp. 652

FIGURE 6-17. OPEN CAB PLUG GROUPp. 654

FIGURE 6-18. OPEN CAB, LSI DISPLAY INSTALLATION (PVC 2005)p. 656

FIGURE 6-19. ENCLOSED CAB ASSEMBLYp. 658

FIGURE 6-20. REAR WINDOW INSTALLATIONp. 660

FIGURE 6-21. DOOR INSTALLATIONp. 662

FIGURE 6-22. ENCLOSED CAB PLUG GROUPp. 664

FIGURE 6-23. LSI DISPLAY INSTALLATIONp. 666

FIGURE 6-24. BASIC MIRROR INSTALLATIONp. 668

FIGURE 6-25. FRONT COVER INSTALLATIONp. 670

FIGURE 6-26. LEVEL INDICATOR INSTALLATIONp. 672

FIGURE 6-27. FRONT WIPER INSTALLATIONp. 674

FIGURE 6-28. WASHER TANK INSTALLATIONp. 676

FIGURE 6-29. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)p. 678

FIGURE 6-30. REAR WINDOW INSTALLATION (WO/WIPER) (ISO)p. 680

FIGURE 6-31. REAR WINDOW INSTALLATION (WO/WIPER) (ENG/SPAN)p. 682

FIGURE 6-32. HEADLINER INSTALLATIONp. 684

FIGURE 6-33. OPEN CAB TRIM INSTALLATIONp. 686

FIGURE 6-34. OPEN CAB TRIM INSTALLATIONp. 688

FIGURE 6-35. ENCLOSED CAB TRIM INSTALLATIONp. 690

FIGURE 6-36. OPEN CAB FRONT COVERp. 694

FIGURE 6-37. ENCLOSED CAB FRONT COVERp. 696

FIGURE 6-38. SEAT INSTALLATIONp. 698

FIGURE 6-39. SEATp. 700

FIGURE 6-40. ARMRESTp. 702

FIGURE 6-41. SEAT BELT INSTALLATION (3 INCH) (PVC 1911)p. 704

FIGURE 6-42. SEAT BELT INSTALLATION (3 INCH) (PVC 2005)p. 706

FIGURE 6-43. HEATER INSTALLATIONp. 708

FIGURE 6-44. HEATER AND A/C INSTALLATION (CAB PARTS)p. 710

FIGURE 6-45. HEATER ASSEMBLYp. 714

FIGURE 6-46. HEATERp. 716

FIGURE 6-47. HEATER AND A/C ASSEMBLYp. 718

FIGURE 6-48. HEATER AND A/Cp. 720

FIGURE 6-49. HVAC CAB ACTUATORp. 722

FIGURE 6-50. CAB CONDENSER ASSEMBLYp. 724

FIGURE 6-51. A/C RECEIVER DRIERp. 726

FIGURE 6-52. CONDENSERp. 728

FIGURE 6-53. REAR WIPER INSTALLATIONp. 730

FIGURE 6-54. ROOF WIPER INSTALLATIONp. 732

FIGURE 6-55. ROOF CAP INSTALLATION (A/C)p. 734

FIGURE 6-56. ROOF CAP INSTALLATION (NO A/C)p. 736

FIGURE 6-57. NON SKID TAPE INSTALLATIONp. 738

FIGURE 6-58. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)p. 740

FIGURE 6-59. SWITCH LIGHT INSTALLATIONp. 742

FIGURE 6-60. TELEMATICS READY INSTALLATIONp. 744

FIGURE 6-61. ROOF PIGTAIL CAP INSTALLATIONp. 746

FIGURE 6-62. ROOF PIGTAIL INSTALLATIONp. 748

FIGURE 6-63. NO SUNSCREEN INSTALLATIONp. 750

FIGURE 6-64. RETRACTABLE SUNSCREEN INSTALLATIONp. 752

FIGURE 6-65. REAR WINDOW EXIT DECAL INSTALLATIONp. 754

FIGURE 6-66. FILTER TRAY PANELp. 756

FIGURE 6-67. FRONT DUCT COVERp. 758

FIGURE 6-68. WASHER BOTTLEp. 760

FIGURE 6-69. HVAC ACTUATORS HARNESSp. 762

FIGURE 6-70. REAR WINDOW ASSEMBLYp. 764

FIGURE 6-71. DOOR UPPER GLASS ASSEMBLYp. 766

FIGURE 6-72. CAB LATCH ASSEMBLYp. 768

FIGURE 6-73. CAB DOOR TRIGGER ASSEMBLYp. 770

FIGURE 6-74. DOOR ASSEMBLYp. 772

FIGURE 6-75. DOOR STRAP INSTALLATIONp. 774

FIGURE 6-76. CAB DOORp. 776

FIGURE 6-77. FIRE EXTINGUISHER INSTALLATIONp. 778

FIGURE 6-78. WIPER-TURN SWITCH INSTALLATIONp. 780

SECTION 7 – CONTROLSp. 783

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATIONp. 784

FIGURE 7-2. ACCELERATOR PEDALp. 786

FIGURE 7-3. BRAKE PEDAL INSTALLATIONp. 788

FIGURE 7-4. BRAKE PEDALp. 790

FIGURE 7-5. BRAKE PEDAL PLATEp. 792

FIGURE 7-6. STEERING COLUMN INSTALLATION NO FNR LEVERp. 794

FIGURE 7-7. STEERING COLUMN INSTALLATIONp. 796

FIGURE 7-8. STEERING WHEEL INSTALLATIONp. 798

FIGURE 7-9. STEERING WHEELp. 800

FIGURE 7-10. HORN BUTTON INSTALLATIONp. 802

FIGURE 7-11. JOYSTICK INSTALLATION (2 ROLLER, 0 BUTTON)p. 804

FIGURE 7-12. OUTRIGGER SWITCHES INSTALLATIONp. 806

FIGURE 7-13. COLUMN CLAMP INSTALLATIONp. 808

FIGURE 7-14. JOYSTICKp. 810

SECTION 8 – HYDRAULIC CIRCUITSp. 813

FIGURE 8-1. MAIN HYDRAULICS INSTALLATIONp. 814

FIGURE 8-2. STEER SELECT VALVE INSTALLATIONp. 818

FIGURE 8-3. STEERING SELECT VALVE ASSEMBLYp. 820

FIGURE 8-4. PRIORITY FUNCTION MANIFOLD INSTALLATIONp. 822

FIGURE 8-5. PRIORITY FUNCTION MANIFOLD VALVE ASSEMBLYp. 824

FIGURE 8-6. PRIORITY FUNCTION MANIFOLD VALVE ASSEMBLYp. 826

FIGURE 8-7. MAIN CONTROL VALVE INSTALLATIONp. 828

FIGURE 8-8. MAIN CONTROL VALVE ASSEMBLYp. 830

FIGURE 8-9. FRAME LEVEL AND OUTRIGGER VALVE INSTALLATIONp. 832

FIGURE 8-10. FRAME LEVEL AND OUTRIGGER VALVE ASSEMBLYp. 834

FIGURE 8-11. FRAME HYDRAULIC INSTALLATIONp. 836

FIGURE 8-12. CAB HYDRAULIC INSTALLATIONp. 840

FIGURE 8-13. BOOM HYDRAULIC INSTALLATIONp. 842

FIGURE 8-14. ENGINE BAY HYDRAULIC INSTALLATIONp. 844

FIGURE 8-15. PISTON PUMP INSTALLATIONp. 848

FIGURE 8-16. PISTON PUMP ASSEMBLY (PVC 1911)p. 850

FIGURE 8-17. PISTON PUMP ASSEMBLY (PVC 2005)p. 852

FIGURE 8-18. BOOM HYDRAULIC TUBES INSTALLATIONp. 854

FIGURE 8-19. BOOM AUXILIARY HYDRAULIC INSTALLATIONp. 858

FIGURE 8-20. BOOM AUXILIARY HYDRAULIC WITH HYDRAULIC COUPLERp. 860

FIGURE 8-21. FRAME LEVEL INSTALLATIONp. 862

FIGURE 8-22. REAR AXLE STABILIZER INSTALLATIONp. 864

FIGURE 8-23. REAR AXLE STABILIZER CYLINDER INSTALLATIONp. 866

FIGURE 8-24. LIFT CYLINDER VALVE INSTALLATION, NO RIDE CONTROLp. 868

FIGURE 8-25. RIDE CONTROL INSTALLATION – 1055p. 870

FIGURE 8-26. RIDE CONTROL INSTALLATIONp. 872

FIGURE 8-27. RIDE CONTROL HYDRAULIC LINESp. 874

FIGURE 8-28. COUNTERBALANCE VALVE HYDRAULIC LINES (LIFT – RIDE CONTROL) (p. 876

FIGURE 8-29. FRAME LEVEL CYLINDER INSTALLATIONp. 878

FIGURE 8-30. EXTEND/RETRACT CYLINDER INSTALLATIONp. 880

FIGURE 8-31. LIFT CYLINDER INSTALLATION – 1055p. 882

FIGURE 8-32. LIFT CYLINDER INSTALLATION – 1255p. 884

FIGURE 8-33. QUICK COUPLER VALVE ASSEMBLYp. 886

FIGURE 8-34. FRONT AXLE LINES INSTALLATIONp. 888

FIGURE 8-35. REAR AXLE LINES INSTALLATIONp. 890

FIGURE 8-36. VALVE ASSEMBLYp. 892

FIGURE 8-37. CHECK VALVE ASSEMBLYp. 894

FIGURE 8-38. VALVE INSTALLATION – SAHR BRAKEp. 896

FIGURE 8-39. VALVE ASSEMBLY – SAHR BRAKEp. 898

FIGURE 8-40. SAHR BRAKE VALVEp. 900

FIGURE 8-41. TWIN/TRI LINE HOSES INSTALLATIONp. 902

SECTION 9 – HYDRAULIC COMPONENTSp. 905

FIGURE 9-1. CYLINDER GROUP INSTALLATION – 1055p. 906

FIGURE 9-2. CYLINDER GROUP INSTALLATION – 1255p. 908

FIGURE 9-3. LIFT CYLINDER – 1055p. 910

FIGURE 9-4. LIFT CYLINDER – 1255p. 912

FIGURE 9-5. TILT CYLINDER INSTALLATION – 1055p. 914

FIGURE 9-6. TILT CYLINDER – 1055p. 916

FIGURE 9-7. TILT CYLINDER INSTALLATION – 1255p. 918

FIGURE 9-8. TILT CYLINDERp. 920

FIGURE 9-9. COMPENSATION CYLINDER – 1055p. 922

FIGURE 9-10. COMPENSATION CYLINDER – 1255p. 924

FIGURE 9-11. FRAME LEVEL CYLINDERp. 926

FIGURE 9-12. OUTRIGGER CYLINDERp. 928

FIGURE 9-13. REAR AXLE STABILITY CYLINDERp. 930

FIGURE 9-14. EXTEND/RETRACT CYLINDERp. 932

FIGURE 9-15. QUICK COUPLER CYLINDERp. 934

FIGURE 9-16. MAIN CONTROL VALVEp. 936

FIGURE 9-17. TANK HYDRAULICp. 938

FIGURE 9-18. HYDRAULIC FILTERp. 940

FIGURE 9-19. DIVERTOR VALVEp. 942

FIGURE 9-20. STEERING SELECT VALVEp. 944

FIGURE 9-21. PRIORITY MANIFOLD VALVE (PVC 1911)p. 946

FIGURE 9-22. PRIORITY MANIFOLD VALVE (PVC 2005)p. 948

FIGURE 9-23. FRAME LEVEL AND OUTRIGGER VALVEp. 950

FIGURE 9-24. PISTON PUMPp. 952

FIGURE 9-25. REAR AXLE STABILIZER VALVEp. 954

FIGURE 9-26. STEERING ORBITAL VALVEp. 956

FIGURE 9-27. SIDE TILT CYLINDERp. 958

FIGURE 9-28. SIDE SHIFT CARRIAGE CYLINDERp. 960

FIGURE 9-29. SWING CARRIAGE CYLINDERp. 962

FIGURE 9-30. CYLINDER ASSEMBLY, SIDE SHIFT CARRIAGEp. 964

FIGURE 9-31. FLOW DIVIDER VALVEp. 966

FIGURE 9-32. DUAL FORK CYLINDER ASSEMBLYp. 968

FIGURE 9-33. PIPE HANDLER CYLINDERp. 970

FIGURE 9-34. GRAPPLE BUCKET CYLINDERp. 972

FIGURE 9-35. AIR SHUT OFF VALVEp. 974

FIGURE 9-36. FORK POSITIONING CYLINDERp. 976

SECTION 10 – ELECTRICALp. 979

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)p. 980

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (LS)p. 982

FIGURE 10-3. ELECTRICAL FRAME INSTALLATION (PVC 1911)p. 984

FIGURE 10-4. ELECTRICAL FRAME INSTALLATION (PVC 2005)p. 988

FIGURE 10-5. ENGINE BAY WIRING INSTALLATION (ULS)p. 992

FIGURE 10-6. ENGINE BAY WIRING INSTALLATION (LS)p. 996

FIGURE 10-7. ENGINE BAY ELECTRICAL INSTALLATION (ULS)p. 1000

FIGURE 10-8. ENGINE BAY ELECTRICAL INSTALLATION (LS)p. 1002

FIGURE 10-9. FRAME WIRING INSTALLATION (ULS) (PVC 1911)p. 1004

FIGURE 10-10. FRAME WIRING INSTALLATION (ULS) (PVC 2005)p. 1006

FIGURE 10-11. FRAME WIRING INSTALLATION (LS) (PVC 1911)p. 1008

FIGURE 10-12. FRAME WIRING INSTALLATION (LS) (PVC 2005)p. 1010

FIGURE 10-13. POWER DISTRIBUTION ELECTRICAL BOXp. 1012

FIGURE 10-14. BOOM ANGLE SENSOR INSTALLATION (PVC 1911)p. 1014

FIGURE 10-15. BOOM ANGLE SENSOR INSTALLATION (PVC 2005)p. 1016

FIGURE 10-16. BOOM ANGLE SENSOR INSTALLATION (PVC 2005)p. 1018

FIGURE 10-17. CAB ELECTRICAL INSTALLATION (PVC 1911)p. 1020

FIGURE 10-18. CAB ELECTRICAL INSTALLATION (PVC 2005)p. 1022

FIGURE 10-19. CAB DASH ELECTRICAL (ULS) (PVC 1911)p. 1024

FIGURE 10-20. CAB DASH ELECTRICAL (ULS) (PVC 2005)p. 1026

FIGURE 10-21. CAB DASH ELECTRICAL (LS) (PVC 1911)p. 1028

FIGURE 10-22. CAB DASH ELECTRICAL (LS) (PVC 2005)p. 1030

FIGURE 10-23. OPEN CAB ELECTRICAL INSTALLATION WITH OPTIONSp. 1032

FIGURE 10-24. ENCLOSED CAB ELECTRICAL INSTALLATION WITH OPTIONSp. 1034

FIGURE 10-25. REVERSE CAMERA INSTALLATIONp. 1036

FIGURE 10-26. REVERSE CAMERA, NO HBDp. 1038

FIGURE 10-27. REAR CAMERA OPTION HARNESSp. 1040

FIGURE 10-28. REVERSE SENSOR INSTALLATIONp. 1042

FIGURE 10-29. TP_BOOM AUXILIARY ELECTRIC INSTALLATIONp. 1044

FIGURE 10-30. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATIONp. 1046

FIGURE 10-31. ENGINE WIRING INSTALLATION (ULS)p. 1048

FIGURE 10-32. BOOM AUXILIARY HARNESSp. 1052

FIGURE 10-33. ENGINE WIRING INSTALLATION (LS)p. 1054

FIGURE 10-34. ENGINE ECU INSTALLATION (ULS)p. 1058

FIGURE 10-35. ENGINE ECU INSTALLATION (LS)p. 1060

FIGURE 10-36. BATTERY INSTALLATIONp. 1062

FIGURE 10-37. ARCTIC COLD WEATHER PACKAGE INSTALLATIONp. 1064

FIGURE 10-38. ARCTIC COLD WEATHER PACKAGE INSTALLATION (LS)p. 1066

FIGURE 10-39. ARTIC BATTERIES INSTALLATIONp. 1068

FIGURE 10-40. HYDRAULIC TANK HEATER INSTALLATIONp. 1070

FIGURE 10-41. MULTIFUNCTION DISPLAY INSTALLATIONp. 1072

FIGURE 10-42. BACKUP ALARM INSTALLATION (97 DB)p. 1074

FIGURE 10-43. WHITE NOISE BACKUP ALARM INSTALLATIONp. 1076

FIGURE 10-44. ROAD LIGHTS INSTALLATIONp. 1078

FIGURE 10-45. DRIVING LIGHT (RHD – LH)p. 1080

FIGURE 10-46. DRIVING LIGHT (RHD – RH)p. 1082

FIGURE 10-47. REAR LIGHT (LH)p. 1084

FIGURE 10-48. REAR LIGHT (RH)p. 1086

FIGURE 10-49. CAB WORKLIGHTS INSTALLATION (NO A/C – LED)p. 1088

FIGURE 10-50. CAB WORKLIGHTS INSTALLATION (A/C – LED)p. 1090

FIGURE 10-51. BOOM WORK LIGHTS INSTALLATION (LED)p. 1092

FIGURE 10-52. BOOM LIGHTS INSTALLATIONp. 1094

FIGURE 10-53. BOOM LED LIGHTS INSTALLATIONp. 1096

FIGURE 10-54. BEACON INSTALLATION (LED)p. 1098

FIGURE 10-55. BOOM WORKLIGHTS HARNESSp. 1100

FIGURE 10-56. A/C OPTION HARNESSp. 1102

FIGURE 10-57. REAR FRAME HARNESSp. 1104

FIGURE 10-58. REAR FRAME HARNESSp. 1108

FIGURE 10-59. FRONT FRAME HARNESS (PVC 1911)p. 1112

FIGURE 10-60. FRONT FRAME HARNESS (PVC 2005)p. 1116

FIGURE 10-61. ENGINE CHASSIS HARNESSp. 1120

FIGURE 10-62. ENGINE HARNESSp. 1124

FIGURE 10-63. ENGINE HARNESSp. 1128

FIGURE 10-64. FRONT FRAME HEADLIGHT HARNESSp. 1132

FIGURE 10-65. TAIL LIGHTS HARNESSp. 1134

FIGURE 10-66. REVERSE SENSOR HARNESSp. 1136

FIGURE 10-67. CAB HARNESS (PVC 1911)p. 1138

FIGURE 10-68. CAB HARNESS (PVC 2005)p. 1142

FIGURE 10-69. OPTION 1 CAB HARNESSp. 1146

FIGURE 10-70. OPTION 2 CAB HARNESSp. 1150

FIGURE 10-71. CAB OPTION HARNESSp. 1152

FIGURE 10-72. TELEMATICS READY HARNESSp. 1154

FIGURE 10-73. FUEL FILTER HEATER INSTALLATIONp. 1156

FIGURE 10-74. ROOF PIGTAIL HARNESSp. 1158

FIGURE 10-75. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATIONp. 1160

FIGURE 10-76. PLATFORM HARNESSp. 1162

FIGURE 10-77. USB CHARGER INSTALLATIONp. 1164

FIGURE 10-78. TELEMATICS HARNESSp. 1166

FIGURE 10-79. CUSTOMER SUPPLIED TELEMATICS CANBUSp. 1168

FIGURE 10-80. TELEMATICS HARNESSp. 1170

FIGURE 10-81. GATEWAY CONTROLLERp. 1172

FIGURE 10-82. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2)p. 1174

FIGURE 10-83. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2) (CE)p. 1176

FIGURE 10-84. 4WARD TELEMATIC, HARNESS (CLEARSKY 2)p. 1178

FIGURE 10-85. CLEARSKY INSTALLATION 3-WIRE (ANSI)p. 1180

FIGURE 10-86. CLEARSKY INSTALLATION 3-WIRE (CE)p. 1182

FIGURE 10-87. AIR SHUTOFF VALVE HARNESSp. 1184

FIGURE 10-88. AIR SHUT OFF VALVE HARNESS (ENGINE)p. 1186

FIGURE 10-89. RIDE CONTROL INSTALLATIONp. 1190

FIGURE 10-90. TBAP HARNESSp. 1192

FIGURE 10-91. DEF PURGE LIGHT HARNESSp. 1194

FIGURE 10-92. STANDARD ELECTRICAL BOARD ASSEMBLYp. 1196

FIGURE 10-93. CUMMUNICATION ANALYSER CABLEp. 1198

FIGURE 10-94. OPTION 2 ELECTRICAL BOARD ASSEMBLYp. 1200

FIGURE 10-95. OPTION 1 ELECTRICAL BOARD ASSEMBLYp. 1202

FIGURE 10-96. BOOM RIDE FLOAT HARNESSp. 1204

FIGURE 10-97. TELEMATICS ADAPTER HARNESSp. 1206

FIGURE 10-98. LSI HARNESS – BOOM RETRACTp. 1208

SECTION 11 – DECALSp. 1211

FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATIONp. 1212

FIGURE 11-2. DECAL INSTALLATION – 1055p. 1214

FIGURE 11-3. DECAL INSTALLATION – 1255p. 1216

FIGURE 11-4. DECAL INSTALLATION (ANSI)p. 1218

FIGURE 11-5. DECAL INSTALLATION (ISO)p. 1222

FIGURE 11-6. DECAL INSTALLATIONp. 1224

FIGURE 11-7. DECAL INSTALLATION (ENGLISH/SPANISH)p. 1228

FIGURE 11-8. CAPACITY CHART (ANSI) – 1055p. 1232

FIGURE 11-9. CAPACITY CHART (ANSI) – 1255p. 1234

FIGURE 11-10. CAPACITY CHART (METRIC) – 1055p. 1236

FIGURE 11-11. CAPACITY CHART (METRIC) – 1255p. 1238

FIGURE 11-12. DECAL INSTALLATIONp. 1240

FIGURE 11-13. REVERSE SENSOR SYSTEM DECAL (ENGLISH)p. 1242

FIGURE 11-14. REVERSE SENSOR SYSTEM DECALp. 1244

FIGURE 11-15. REVERSE SENSING SYSTEM DECAL, (ENGLISH/FRENCH)p. 1246

FIGURE 11-16. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)p. 1248

FIGURE 11-17. CLEARSKY DECAL INSTALLATIONp. 1250

SECTION 12 – RECOMMENDED SERVICE PARTS STOCKp. 1253

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCKp. 1254

SECTION 13 – SPECIAL OPTIONSp. 1257

FIGURE 13-1. SPECIAL OPTIONSp. 1258

PART NUMBER INDEXp. 1261

This JLG 1055 1255 Illustrated Parts Manual is organized to get you to the right part number as fast as possible. The manual opens with a machine configuration guide that explains how to determine whether your machine is equipped with the Ultra Low Sulfur decal, directing you to the correct ULS or LS breakdowns throughout the book. From there, each section follows a logical progression: exploded-view illustrations are paired with itemized tables listing item numbers, part numbers, quantities, descriptions, and revision codes. The illustrations use reference numbers that correspond directly to the tables, so you can visually locate a component on the drawing and then find its exact part number in the adjacent list.

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The scope of this parts manual is extensive. It covers the complete boom assembly with all four boom sections broken down separately for both the 1055 and 1255 models, including the extend and retract chain installations, chain sheave assemblies, wear pads, and all associated pins and hardware. The undercarriage and drive train sections detail the front and rear axles down to the differential, hub reduction, brakes, steering, and trunnion components, along with the complete Powershift transmission broken into its major sub-assemblies. Engine and attaching parts are covered for both the QSF 3.8L (130HP) ULS engine and the 3.8L (110HP) LS engine, including fuel systems, cooling packages, air intake and exhaust, DEF system components, and accessory drives. The hydraulic circuits section maps out the main hydraulics installation along with every valve, pump, cylinder, and hose routing for the frame, cab, boom, and engine bay. The electrical section is equally thorough, covering main electrical installation, frame and engine bay wiring, cab electrical, sensors, lights, alarms, telematics, and the power distribution box with fuse assignments. The attachments section alone spans well over a hundred pages of exploded views for carriages, forks, buckets, booms, masts, sweepers, and specialty handling equipment.

For anyone maintaining, repairing, or refurbishing a JLG 1055 or 1255 telehandler, having the correct part number is the difference between a job done right and a job delayed by wrong orders. This JLG 1055 1255 parts manual eliminates the guesswork. Whether you are replacing a worn boom wear pad, tracking down a hydraulic valve cartridge, identifying the right seal kit for a lift cylinder, or confirming which fuse protects a particular circuit, the answer is in these pages. The exploded views make it possible to see how components assemble and relate to one another, which is especially useful when a machine has been modified or when a previous repair used incorrect hardware.

The recommended spare parts stock list near the end of the manual gives you a field-tested starting point for stocking the most frequently needed maintenance items, from coils and fuses to filters, switches, and relays. The special options section covers kits and accessories that may have been ordered with a particular machine, with references to the detailed breakdowns elsewhere in the book. The alphabetical part number index at the back lets you start with a part number you already have and jump straight to the page where it appears.

This JLG 1055 1255 Illustrated Parts Manual is delivered as an instant PDF download. There is no shipping wait and no physical book to keep track of. The file opens on any device that reads PDFs, whether that is a shop computer, a laptop in the field, a tablet, or a phone. Pages can be printed for use at the machine or kept digital for quick searching within your PDF reader. Because the manual covers both the 1055 and 1255 models and both ULS and LS configurations, one file serves an entire mixed fleet, making it a practical addition to any maintenance library. If you work on these machines, this parts manual belongs within reach.

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JLG 1055 1255 Illustrated Parts Manual – P/N 31211373 Rev E

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