JLG Boom Lift Models 400S 460SJ 460SJ Operation & Safety Manual (3121216) – PDF DOWNLOAD ( En)

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JLG Boom Lift Models 400S 460SJ 460SJ Operation & Safety Manual (3121216) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Boom Lift Models 400S 460SJ 460SJ Operation & Safety Manual (3121216) – PDF DOWNLOAD 

Section 1. SAFETY PRECAUTIONS............................................................. 15
	1.1 General........................................................................... 15
	1.2 Pre-Operation..................................................................... 15
	Operator Training and Knowledge....................................................... 15
	Workplace Inspection.................................................................. 16
	Machine Inspection.................................................................... 17
		1.3 Operation..................................................................... 17
	General............................................................................... 17
	Trip and Fall Hazards................................................................. 18
	Electrocution Hazards................................................................. 19
	Tipping Hazards....................................................................... 21
	Crushing and Collision Hazards........................................................ 24
		1.4 Towing, Lifting, and Hauling.................................................. 25
		1.5 Maintenance................................................................... 25
	Maintenance Hazards................................................................... 25
	Battery Hazards....................................................................... 27
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION..................... 29
	2.1 Personnel Training................................................................ 29
	Operator Training..................................................................... 29
	Training Supervision.................................................................. 29
	Operator Responsibility............................................................... 29
		2.2 Preparation, Inspection, and Maintenance...................................... 30
	Pre-Start Inspection.................................................................. 33
	Functional Check...................................................................... 34
	SkyGuard Function Test................................................................ 36
		2.3 Oscillating Axle Lockout Test (if equipped)................................... 40
Section 3. MACHINE CONTROLS AND INDICATORS................................................ 41
	3.1 General........................................................................... 41
	3.2 Controls and Indicators........................................................... 41
	Ground Controls....................................................................... 42
	Ground Control Indicator Panel........................................................ 49
	Platform Station...................................................................... 52
	Platform Control Indicator Panel...................................................... 59
Section 4. MACHINE OPERATION.............................................................. 63
	4.1 Description....................................................................... 63
	4.2 Operating Characteristics and Limitations......................................... 63
	Capacities............................................................................ 63
	Stability............................................................................. 64
		4.3 Engine Operation.............................................................. 66
	Starting Procedure.................................................................... 66
	Shutdown Procedure.................................................................... 67
	Fuel Reserve / Shut-Off System........................................................ 68
		4.4 Traveling (Driving)........................................................... 69
	Traveling Forward or Reverse.......................................................... 71
		4.5 Steering...................................................................... 72
		4.6 Parking and Stowing........................................................... 72
		4.7 Platform...................................................................... 72
	Loading from Ground Level............................................................. 72
	Loading From Positions Above Ground Level............................................. 72
	Platform Level Adjustment............................................................. 73
	Platform Rotation..................................................................... 73
		4.8 Boom.......................................................................... 73
	Swinging the Boom..................................................................... 74
	Raising and Lowering the Main Boom.................................................... 74
	Telescoping the Main Boom............................................................. 74
		4.9 Machine Safety System Override (MSSO)(CE Only)................................ 75
		4.10 SKyguard Operation........................................................... 75
		4.11 Auxiliary Power - Non ADE Equipped Machines.................................. 76
	Activating from the Platform Control Station.......................................... 76
	Activating from the Ground Control Station............................................ 76
		4.12 Auxiliary Power - ADE Equipped Machines...................................... 77
	Activating from the Platform Control Station.......................................... 77
	Activating from the Ground Control Station............................................ 77
		4.13 Shut Down And Park........................................................... 78
		4.14 Tie Down And Lifting......................................................... 78
		4.15 Towing....................................................................... 82
		4.16 Placards and Decals.......................................................... 83
Section 5. EMERGENCY PROCEDURES...........................................................101
	5.1 General...........................................................................101
	5.2 Incident Notification.............................................................101
	5.3 Emergency Operation...............................................................101
	Operator Unable to Control Machine....................................................101
	Platform or Boom Caught Overhead......................................................102
		5.4 Emergency Towing Procedures...................................................102
		5.5 Machine Safety System Override (MSSO)(CE Only)................................102
Section 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE..................................103
	6.1 Introduction......................................................................103
	6.2 Operating specifications..........................................................103
	Capacities............................................................................107
	Engine................................................................................108
	Tires.................................................................................111
	Hydraulic Oil.........................................................................112
	Critical Stability Weights............................................................115
	Serial Number Location................................................................116
		6.3 Operator Maintenance..........................................................130
		6.4 Tires & Wheels................................................................141
	Tire Inflation........................................................................141
	Tire Damage...........................................................................141
	Tire Replacement......................................................................141
	Wheel Replacement.....................................................................142
	Wheel Installation....................................................................142
		6.5 DRAINING OIL BUILD UP FROM THE PROPANE REGULATOR (Prior to S/N 0300109274)....144
		6.6 Propane Fuel Filter Replacement...............................................146
	Removal...............................................................................146
	Installation..........................................................................146
		6.7 Propane Fuel System Pressure Relief...........................................148
		6.8 Supplemental Information......................................................148
Section 7. INSPECTION AND REPAIR LOG......................................................149

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