John Deere 6110-6410, 6110L-6510L and 6310S-6510S Tractors Repair Technical Manual TM4574

Description

The John Deere 6110-6410, 6110L-6510L and 6310S-6510S Tractors Repair Technical Manual TM4574 is the complete repair guide for this generation of John Deere tractors, published December 1999. It covers the 6110, 6210, 6310, 6410, 6110L, 6210L, 6310L, 6410L, 6510L, 6310S, 6410S and 6510S models. This is a full repair technical manual — not an operator’s manual — written for the experienced technician and covering engine, fuel, electrical, transmission, power train, steering, brakes, hydraulics, cab and ROPS systems in detail.

File Details

• Manual Type: Repair Technical Manual
• Brand: John Deere
• Document Number: TM4574
• Edition/Date: 01DEC99 (December 1999)
• Language: English
• Format: PDF
• Coverage: 6110, 6210, 6310, 6410, 6110L, 6210L, 6310L, 6410L, 6510L, 6310S, 6410S, 6510S
• Related Manuals: Operation and Tests TM4572; Front Wheel Drive Axles CTM4509; PowerTech Engines CTM104; Alternators and Starting Motors CTM77

Chapters Covered

• Section 05 — Safety: Safety Measures
• Section 10 — General Information: Specifications, Tune-Up, Predelivery Inspection
• Section 20 — Engine: Engine Removal and Installation
• Section 30 — Fuel, Air Intake, Cooling and Exhaust Systems: Speed Control Linkage, Fuel System, Air Intake System, Cooling System, Cold Weather Starting Aids, Exhaust System
• Section 40 — Electrical System: Connectors, Wiring Harnesses, Charging Circuit, Starter Motor Circuit, Fuses/Relays/Switches, Monitoring System, Electrical Components
• Section 50 — SyncroPlus Transmission: Removal and Installation, Transmission Shift Controls, Perma Clutch II, Gear Transmission
• Section 51 — Power Reverser: Removal and Installation, Transmission Shift Controls, Power Reverser Module, Gear Transmission
• Section 55 — PowrQuad and AutoQuad Transmissions: Removal and Installation, Transmission Shift Controls, PowrQuad Module, Creeper Transmission, Option Transmission, Range Transmission
• Section 56 — Power Train (without Transmission): Front Wheel Drive Clutch, Differential, Hydraulic Pump Drive, Final Drives, Rear PTO Options, Front PTO, U-Jointed Shafts and Torsion Damper, Front Implement Drive
• Section 60 — Steering and Brakes: Hydrostatic Steering, Steering Cylinders, Brake Valve, Rear Brakes
• Section 70 — Hydraulic System: Controls, Hydraulic Pump and Charge Pump, Valves, Rockshaft and Rockshaft Cylinder, Three-Point Hitch, Selective Control Valves and Couplers, Independent Control Valve
• Section 80 — Miscellaneous: Main Frame, Front Axle, Front and Rear Wheels, Center Link Bracket and Swinging Drawbar, Triple Link Suspension (TLS) of FWD Axle
• Section 90 — Operator’s Cab and 2-Post ROPS: Tilting/Removal/Installation, Controls, Air Conditioning System, Heating System, Seats, 2-Post ROPS and ComfortGard Cab, Low Clearance Cab, Electronic Control Components
• Section 99 — Special Tools (Dealer-Fabricated)

IMAGES PREVIEW

What You’ll Find Inside

Every section opens with a summary listing of applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances and torque values. The manual includes detailed specifications for the cooling system, fuel system, air intake system, electrical system, hydrostatic steering, clutch, transmissions, PTO systems, differential, final drives, front wheel drive, hydraulic brakes, hydraulic system, rockshaft, three-point hitch, front hitch and more.

Capacities are listed for fuel tank (114 L, 165 L and 185 L depending on model), cooling system (13.5 L with cab, 11 L without cab), engine crankcase (12 L with filter, 11 L without), transmission/hydraulic system (52 L for SyncroPlus and Power Reverser, 49 L for PowrQuad or AutoQuad), FWD axle, front PTO and air-conditioning refrigerant. Engine oil, transmission and hydraulic oil, FWD axle oil and coolant specifications are all covered, including viscosity charts based on ambient temperature.

Transmission and Power Train Coverage

The manual covers four transmission families in depth. The SyncroPlus transmission section includes removal and installation, shift controls, the Perma Clutch II (clutch, transmission oil pump, valves and hydraulic components), and the gear transmission. The Power Reverser section covers the module, clutch and planet carrier, disk brake, transmission oil pump and the full range of hydraulic valves. The PowrQuad and AutoQuad section covers the module, creeper transmission, option transmission and range transmission, plus the stepper motor for AutoQuad. Power train coverage includes the front wheel drive clutch, differential, hydraulic pump drive, final drives, rear PTO options, front PTO, U-jointed shafts and torsion damper, and the front implement drive.

Electrical and Hydraulic Systems

The electrical section covers connectors, wiring harnesses, the charging circuit (including alternator repair), starter motor circuit, fuses, relays, switches, monitoring system and electrical components. Wiring harness removal and installation is covered for every harness on the tractor. The hydraulic section covers the hydraulic pump and charge pump (including controller adjustment), valves, rockshaft and rockshaft cylinder, three-point hitch, selective control valves (200 and 300 series), couplers and the independent control valve.

Cab and Operator Station

The operator’s cab and 2-Post ROPS section covers tilting and removal/installation of the cab, controls, air conditioning system, heating system, seats (including Comfort seat MSG44-A1, Super comfort MSG83, Comfort MSG85 and Air Comfort MSG95A-00), 2-Post ROPS and ComfortGard cab, low clearance cab and electronic control components.

What This Manual Enables You to Do

• Remove and install the engine, including all mountings, linkages, hoses and electrical connections
• Service the fuel system, air intake, cooling system and exhaust
• Diagnose and repair the electrical system, including wiring harnesses, charging circuit, starter circuit, fuses, relays and switches
• Overhaul the SyncroPlus transmission and Perma Clutch II
• Repair the Power Reverser module, including clutch, planet carrier, disk brake and hydraulic valves
• Service the PowrQuad and AutoQuad transmissions, including the module, creeper, option and range transmissions
• Rebuild the front wheel drive clutch, differential, final drives and PTO systems
• Repair the hydrostatic steering, steering cylinders and brake valve
• Service the hydraulic system, including pump, charge pump, rockshaft, selective control valves and independent control valve
• Remove and install the main frame, front axle, wheels and Triple Link Suspension
• Tilt, remove and install the operator’s cab and 2-Post ROPS

Why This Manual Matters

Working on John Deere tractors without the correct specifications is a recipe for premature failure. This manual provides the exact torque values, wear tolerances, spring test lengths, pressure settings and adjustment procedures that John Deere specifies for these machines. Whether you’re adjusting a clutch pedal, measuring differential backlash, setting up a PowrQuad stepper motor, or bleeding the brakes, the correct numbers are here.

Instant PDF Delivery

This John Deere 6110-6410, 6110L-6510L and 6310S-6510S Tractors Repair Technical Manual TM4574 is delivered as an instant PDF download. No shipping, no waiting. View it on any device, print the pages you need for the workshop, and keep the complete manual on hand for every repair job.