SAME Explorer 75 85 95 Tractor Workshop Manual – Complete Service & Repair PDF

Description

File Details

• Manual type: Workshop Manual
• Brand: SAME
• Models covered: Explorer 75, Explorer 85, Explorer 95
• Language: English
• Format: PDF
• Structure: Five sections — 00 (General), 10 (Transmission & Hydraulics), 20 (Electrical/Electronic), 30 (Components), 40 (Wiring Diagrams)
• Headquarters: V.le Ing. F. Cassani, 15 — 24047 Treviglio (BG), Italy

Chapters Covered

• Section 00 — General safety rules, manual updating, symbols used, threadlockers/adhesives/sealants/lubricants, standard tightening torques for bolts, fittings, plugs and eye-attachment pipes, conversion tables
• Section 10 — Transmission: clutch housing, hydraulic shuttle assembly, HML unit, gearbox and shuttle assembly (5-speed with mechanical shuttle and underdrive, with HML unit, with hydraulic shuttle and HML), bevel pinion and range gearbox, 4WD engagement and parking brake, differential, brakes and rear axle, rear PTO (2-speed/4-speed/groundspeed), front axle, hydraulic system circuits, braking system and trailer braking
• Section 20 — Electronic systems: All Round Tester (ART) diagnostic tool, ECU connection, putting into service (engine ECU, lift ECU, shuttle ECU, instrument panel), alarm lists for Engine ECU, Lift Control Unit ELC2 and Shuttle ECU, tester menus
• Section 30 — Component procedures: engine hood, radiator, starter motor, fenders, wheels, front lift, front PTO, front axle drive shaft, front support, front axle (steering cylinders, planetary gear, steering angle sensor, steering knuckle, bevel pinion, differential lock, bevel gear pair), exhaust pipe, engine separation, fuel tank, cab, hydraulic shuttle, clutch housing, HML unit, gearbox, remote control valve, towing hitch, hydraulic lift, 3-point linkage, rear axle, rear PTO, services solenoid valve, hydraulic pumps, range gearbox, pump drive PTO, clutch assembly, brakes, dashboard, hydrostatic steering valve, side console, air conditioning, hydraulic trailer braking valve
• Section 40 — Electrical wiring: component and connector indices, connector layouts, ECU pinouts, system diagrams, full wiring harnesses with colour codes and connector positions

The SAME Explorer 75 85 95 Tractor Workshop Manual is a complete service document covering the full mechanical, hydraulic and electrical systems of these tractors. Transmission coverage is extensive and configuration-specific, walking through clutch housing variants (with or without hydraulic shuttle), the HML unit, gearbox and shuttle assemblies in both 5-speed/3-range and 5-speed/4-range layouts, bevel pinion and range gearbox, differential, rear axle, rear PTO and front axle assemblies.

Hydraulic and braking chapters break down the steering and services circuits, lift and auxiliary services hydraulic diagrams, the separate-brakes valve, and hydraulic and air trailer braking variants for both Italy and Export markets. The electronic section is built around the All Round Tester (ART) diagnostic tool, covering ECU connection, putting-into-service procedures for the engine ECU, lift ECU, shuttle ECU and instrument panel, plus detailed alarm lists with flash codes and diagnostic checks for each control unit.

Important note: This manual does not contain the engine repair section. Engine-specific information refers to separate SAME Engine 1000/3/4/6 manuals (available in Italian, German, English, French, Spanish and Portuguese editions). All other tractor systems are covered in full.

What This SAME Explorer Workshop Manual Covers in Depth

• Transmission configurations — 5 synchronized gears with 3 or 4 ranges, HML unit, underdrive and hydraulic or mechanical shuttle variants
• Rear PTO versions — 2-speed (540–1000), 4-speed (540–540E–1000–1000E) and Groundspeed PTO
• Front axle — final drive, planetary gear unit, pinion/differential, differential lock with and without SBA
• Braking system — separate-brakes valve operation, hydraulic and air trailer braking (Italy and Export versions), pressure limiting valve
• Hydraulic lift control valve function and operation, electronic lift control valve
• Electrical diagnostics — ART (All Round Tester) usage, ECU configuration and calibration, alarm code interpretation
• Wiring diagrams — full harness layouts with colour codes, connector positions and pinouts
• Adjustment procedures — bearing preloads, end floats, shim calculation examples, tightening torques throughout
• Special tool references with code numbers where procedures require them

Why This SAME Explorer 75 85 95 Workshop Manual Is Useful

Tractors in the Explorer 75/85/95 series share a common architecture across multiple transmission, shuttle, PTO and electronic control variants. This manual is organized to let a technician identify the exact configuration in front of them and follow the correct procedure — from a simple range gear selector adjustment through to a full HML unit overhaul or differential preload setup. Torque specifications, shim calculation examples and diagnostic alarm tables are included in the relevant sections rather than scattered across separate documents.

The troubleshooting and diagnostics material is particularly valuable for the electronic versions. The ART (All Round Tester) procedures in Section 20 explain how to connect to each ECU, calibrate sensors, interpret alarm flash codes and clear faults, covering the Engine ECU, Lift Control Unit ELC2 and Shuttle ECU in detail. The wiring section in Section 40 provides the connector layouts and pinout data needed to trace electrical faults across the tractor’s systems.

For hydraulic and transmission work, the manual provides step-by-step removal, disassembly, assembly and refitting procedures for every major assembly. Bearing preload adjustments, shim thickness calculations and end-float measurement examples are shown with worked numerical examples so the technician can follow the method even without prior experience on this specific platform.

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Instant PDF Delivery

The SAME Explorer 75 85 95 tractor workshop manual is delivered as a downloadable PDF — no shipping, no waiting. It can be opened on any device, printed as needed, and used directly in the workshop or carried on a tablet for reference at the machine. Whether you are diagnosing an electronic shuttle fault, rebuilding a front axle planetary gear unit, or setting up a differential, this workshop manual provides the procedures and specifications you need to complete the job correctly.