John Deere TerrainCut 1550 1570 1575 1580 1585 Technical Manual TM130419 PDF
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Complete John Deere TerrainCut 1550, 1570, 1575, 1580, and 1585 Series front mower technical manual TM130419. Covers engine repair, electrical systems, power train, hydraulics, steering, brakes, attachments, cab, and HVAC with detailed procedures, specifications, and diagnostics. Instant PDF download.
John Deere TerrainCut 1550 1570 1575 1580 1585 Series Technical Manual TM130419
This is the complete John Deere TerrainCut 1550, 1570, 1575, 1580, and 1585 Series technical manual, document number TM130419, published 24FEB16 in English. It is a full workshop-level service reference covering engine, electrical, power train, hydraulic, steering, brake, attachment, cab, and HVAC systems across all five TerrainCut front mower models.
Models Covered: 1550, 1570, 1575, 1580, 1585 Series TerrainCut
Document Number: TM130419
Publication Date: 24FEB16
Language: English
File Format: PDF
Page Count: 1340 pages
Chapters Covered
The manual is organized into sections that mirror the machine’s major systems, each containing repair procedures and separate operation, test, and adjustment groups.
Section 05 – Safety: Safety information, signal words, safety signs, fluid handling, emergency preparation, battery explosion prevention, acid burn prevention, protective clothing, high-pressure fluid hazards, proper tools, safe parking, proper support, lifting equipment, clean work areas, high-pressure washers, work area illumination, ventilation, California Proposition 65, paint removal before welding, asbestos dust, tire recommendations, rotating driveline safety, cooling system safety, waste disposal, chemical product handling, live with safety
Section 10 – Specifications and Information: General information (metric bolt and screw torque values, unified inch bolt and screw torque values, O-ring boss fittings, flat face O-ring seal fittings, STC fittings, proper fuel, engine oil, hydrostatic transaxle oil, 4WD rear axle oil, grease, engine coolant), fuels/lubricants/coolants (diesel fuel, handling and storing diesel fuel, galvanized containers, lubricity, testing diesel fuel, BioDiesel fuel, filling fuel tank, engine oil, oil filters, transmission and hydraulic oil, correct transmission/hydraulic filter element, MFWD axle housing and wheel hub oil, grease, mixing lubricants, alternative and synthetic lubricants, lubricant storage, operating in warm temperature climates, diesel engine coolant, John Deere COOL-GARD II coolant extender, testing diesel engine coolant), machine specifications
Section 20 – Engine Repair: Engine repair for 3TNV80F, 3TNV82A, 3TNV88, and 3TNV88C. Covers rocker arm cover, rocker arm assembly, cylinder head and valves, exhaust and intake manifolds, valve seats, fuel injection pump, fuel injection nozzles, fuel shutoff solenoid, electric fuel pump, pistons and connecting rods, cylinder bore, crankshaft oil seals, crankshaft and main bearings, flywheel, camshaft, timing gears, oil pan and strainer, oil pump, thermostat, coolant temperature switch, water pump
Section 30 – Electrical Repair: Electrical system components, wiring harnesses, repair. Battery, alternator, starting motor removal, installation, and repair. Component location for instrument cluster, main wiring harness (Non-T4 and T4), upper cab wiring harness, cab relays, lower cab wiring harness
Section 40 – Power Train Repair: Power train components for single speed and 2 speed transaxles, 4WD component location, engine driveshaft, transaxle removal and installation, hydrostatic and differential assembly separation, charge pump disassembly/inspection/assembly, hydrostatic assembly, differential assembly, PTO, 4WD drive shaft, 4WD gear case, 4WD axle
Section 50 – Hydraulics Repair: Component location, hydraulic system component location, auxiliary hydraulic kit component location, steering system hydraulic hose routing, weight transfer system component location, lift system hydraulic hose routing. Oil cooler, lift lever, implement lift valve, lift cylinder, auxiliary hydraulic valve, hydraulic pump
Section 60 – Steering and Brakes Repair: Steering system component location, steering column repair kit, steering cylinder, brake linkage, turn brake pedals, master brake pedal, park brake lock lever assembly
Section 70 – Attachments Repair: Cutting units (rotating mower decks, belt shields, drive belts, vertical belt drive alignment, blades, spindles, drive shafts, gearboxes, caster wheels), snowblowers (gear case inspection, gear assembly, main case inspection/assembly, rotor and fan installation, fan/coupler replacement, rotor bearing replacement), GLC system (collection system removal/installation, hydraulic pump to deck, blower fan drive belt, suction port, blower hose)
Section 80 – Cab Repair: Headliner, outer roof, cab air filter, cab door, cab removal and installation
Section 90 – Miscellaneous Repair: Right side panel, fuel tank
Section 220 – Engine Operation, Tests, and Adjustments: Theory of operation (engine information, cooling system, lubrication system, fuel and air system), diagnosis for 3TNV80 (engine will not start, starts but does not continue running, low engine output, exhaust color, high exhaust temperature, runs rough, excessive fuel/oil consumption, fuel oil in crankcase, coolant in crankcase, low oil pressure, overheating, low coolant temperature, low compression, starter issues), diagnosis for 3TNV82A/3TNV88 (engine will not start), tests and adjustments for 3TNV80F (alternator belt tension, valve clearance, valve lift, cylinder compression, engine oil pressure, fuel system leak test, priming, slow idle speed, throttle cable, fuel injection system, fuel injection nozzle, injection pump static timing, cooling system pressure test, radiator cap, thermostat, cylinder leakdown, fuel transfer pump pressure/flow), tests and adjustments for 3TNV82A/3TNV88 (fan/alternator belt, cylinder compression, slow idle, throttle cable, injection pump static timing, valve clearance, fuel injection nozzle, thermostat, cylinder pressure leakage, cooling system pressure, radiator pressure cap, oil pressure, fuel pump pressure, fuel transfer pump flow, fuel system leakage, priming)
Section 230 – Electrical Operation, Tests, and Adjustments: Theory of operation for Non-T4 (unswitched power, switched power, cranking, charging, operator presence and PTO interlock, engine oil pressure light and buzzer, engine coolant temperature light and buzzer, hydraulic oil temperature light, cold start, fuel shutoff solenoid, cruise control) and Tier 4 (unswitched power, switched power, cranking, charging, operator presence and PTO interlock, engine oil pressure, engine coolant temperature, hydraulic oil temperature, cold start, cruise control, CAN bus), schematics, diagnosis, tests and adjustments (battery, key switch, beacon light switch, relay, glow plug, air preheater, diode pack, headlight switch, turn signal switch, rotary light switch, rotary blower switch, cruise control switch, cruise brake switch, wiper switch, diode, fuse, A/C switch, A/C temperature control switch, dome light switch, door switch, PTO switch, park brake switch, PTO solenoid, hydraulic temperature switch, engine oil pressure switch, coolant temperature switch, fuel pump, fuel shutoff solenoid, cruise control magnet, seat switch, warning alarm, DPF sensors, accelerator sensor)
Section 235 – Controllers Operation, Tests, and Adjustments: Adjustments (approved software for control units, service timer menu, display setup screens, Service ADVISOR based calibrations), DPF functions and DTCs (exhaust filter system overview, understanding DPF regeneration, DPF regeneration indicators, accessing DPF displays, DPF operator display, active regeneration, inhibiting active regeneration, parked regeneration, parked regeneration interlocks, recovery regeneration, DPF status screens, DPF load level, Tier 4 warning popups, aftertreatment verification procedure, DOC calibration, DPF calibration), set up PDU (main screens navigation, language select, text selection, machine status screens, active DTC flow description, stored DTC flow description, pass codes, machine start pass code entry, display setup screen detailed, version information, reprogramming), theory of operation (CAN bus message structure, CAN bus operation, data bus systems, CAN trace, DTCs overview, PDU, hour meter), checks/tests/procedures (diagnostic tools, CAN message not received, CAN message received error, CAN message received is incorrect, terminal test, verification procedure, wiggle test, short to voltage procedure, problem not found procedure, accessing addresses and DTCs, CAN communication fault checks, CAN bus terminator test, control unit messaging errors, CAN network voltage checks, erroneous DTCs, troubleshooting electronic control units, diagnostic information, readings overview, VCU readings, PDU I-O status readings, ECU data points, electronic injector calibration, Service ADVISOR based tests), diagnose DTCs for PDU and VCU and ECU (start interlock violations, run interlock screen, service required, coolant over temp, park brake off and attempting to crank engine, crank time exceeded warning, crank time exceeded warning delay, PTO engaged and operator out of seat, hydraulic oil over temp, charge system failure low, low oil pressure, filter cleaning required, parked cleaning required, ash clean required, park brake not engaged and attempting to activate parked regeneration, charge system failure high, park brake engaged not mowing, PTO engaged not mowing, PTO engaged and attempting to activate parked regeneration, parked cleaning stopped, engine oil service, hydraulic oil service, engine stop, engine warning, machine general warning fault, machine general info fault, VCU DTC quick reference table, VCU DTCs, ECU DTCs 000001-000199, 000200-000699, 000700-001999, 002000-002999, 003000-003999, 004000-529999)
Section 240 – Power Train Operation, Tests, and Adjustments: Diagnosis for single speed (differential will not lock, machine moves with pedals in neutral, machine will not move when pedals pressed, machine will not reach full speed, PTO turns with switch off, PTO shaft will not turn, rear wheels do not drive) and 2 speed (same categories). Tests and adjustments for single speed (transaxle neutral creep, F-N-R linkage, differential lock, 4WD axle pivot pin clearance) and 2 speed (transaxle neutral creep, F-N-R linkage, differential lock, 4WD axle pivot pin clearance)
Section 250 – Hydraulics Operation, Tests, and Adjustments: Theory of operation (hydraulic system, lift circuit, auxiliary hydraulic, GLC circuit), schematics (main hydraulic without auxiliary valve, main hydraulic with auxiliary valve, single spool auxiliary kit, double spool auxiliary kit, GLC hydraulic), diagnosis (lift system, auxiliary hydraulic, weight transfer), tests and adjustments (hydraulic oil warm-up, hydraulic system bleeding, charge pressure relief valve, hydraulic pump flow and implement relief valve, PTO solenoid valve, PTO relief valve, MCS600 Plus)
Section 260 – Steering and Brakes Operation, Tests, and Adjustments: Theory of operation (steering neutral, power turn, manual turn, brake system), steering diagnosis (high steering effort, hydraulic oil foams, lost motion, machine continues to turn, sluggish response, steering not driving straight, steering operation reversed, steering wheel vibration), brakes diagnosis (machine will not move, brake will not engage, excessive brake wear, machine pulls to one side), tests and adjustments (steering toe-in, steering system leakage, steering valve leakage, turn brake, brake switch)
Section 270 – Attachments Operation, Tests, and Adjustments: Diagnosis for 60/62/72-inch mower decks (linkage, deck level, drive belt, tension spring, adjustment arm, spindle sheave, spindle and housing, blades, caster wheels, caster wheel yoke assemblies, engine, PTO shaft), 7-Iron V-Flex deck (linkage, deck level, drive belt, vertical drive belts, tension springs, spindle sheave, spindle and housing, blades, caster wheels, caster wheel yoke assemblies), 60-inch heavy-duty snowblower (auger drive system, spout control system), GLC system (suction system, suction capacity, turbine vibration, turbine noise, turbine does not run, material escapes between shells, material escapes between blow-in port and shell). Tests and adjustments (mower deck level, V-Flex deck level, mower drive belt tension, V-Flex deck drive belt tension, blower fan drive belt, hopper hinges, cover closing force, blow-in port seal, cover seal compression, blower blade balancing)
Section 280 – Cab Operation, Tests, and Adjustments: Operator station controls for 1575 and 1585 cab models
Section 290 – HVAC Operation, Tests, and Adjustments: Tools and materials, general information (system information, refrigerant oil information, determining correct refrigerant oil charge), tests and adjustments (air conditioner specifications, heater temperature control cable, A/C temperature control switch cable, compressor shaft seal leakage test, compressor clutch hub clearance check, evaporator/heater core leak test, compressor oil charge check, adding refrigerant oil to system, recover/recycle refrigerant, air conditioning receiver/dryer, A/C compressor belt tension)
Section 299 – Tools and Kits: Service equipment and tools, Tier 4 engine essential or recommended tools
This technical manual gives a technician the complete factory service information for the TerrainCut 1550 through 1585 series. It is not a generic overview — it is the same structured repair and diagnostic content used to service these machines in the field. The engine repair section alone spans three distinct Yanmar engine platforms, with each covered from rocker cover removal down to crankshaft and main bearing inspection. The electrical section includes both Non-T4 and Tier 4 wiring schematics, component locations, and connector pinouts. The controller section adds CAN bus diagnostics, DPF regeneration procedures, and hundreds of pages of diagnostic trouble code troubleshooting for the VCU, PDU, and ECU.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “John Deere TerrainCut 1550 1570 1575 1580 1585 Technical Manual TM130419 PDF” are as follows:
+Contentsp. 3
+Safetyp. 5
+Safetyp. 7
Recognize Safety Informationp. 7
Understand Signal Wordsp. 7
Replace Safety Signsp. 7
Handle Fluids Safely—Avoid Firesp. 8
Prepare for Emergenciesp. 8
Prevent Battery Explosionsp. 8
Prevent Acid Burnsp. 9
Wear Protective Clothingp. 9
Avoid High-Pressure Fluidsp. 10
Avoid Heating Near Pressurized Fluid Linesp. 10
Service Machines Safelyp. 10
Use Proper Toolsp. 11
Park Machine Safelyp. 11
Support Machine Properlyp. 11
Use Proper Lifting Equipmentp. 12
Work in Clean Areap. 12
Using High-Pressure Washersp. 12
Protect Against High Pressure Sprayp. 12
Illuminate Work Area Safelyp. 13
Work In Ventilated Areap. 13
WARNING: California Proposition 65 Warningp. 13
Remove Paint Before Welding or Heatingp. 14
Avoid Harmful Asbestos Dustp. 14
Follow Tire Recommendationsp. 14
Stay Clear of Rotating Drivelinesp. 15
Service Cooling System Safelyp. 15
Dispose of Waste Properlyp. 16
Handle Chemical Products Safelyp. 16
Live With Safetyp. 16
+Specifications and Informationp. 17
+General Informationp. 19
Metric Bolt and Screw Torque Valuesp. 19
Metric Cap Screw Torque Values—Grade 7p. 19
Unified Inch Bolt and Screw Torque Valuesp. 20
Service Recommendations for O-Ring Boss Fittingsp. 20
Service Recommendations For Flat Face O-Ring Seal Fittingsp. 22
Service Recommendations for STC Fittingsp. 23
Using Proper Fuelp. 24
Engine Oilp. 24
Hydrostatic Transaxle Oilp. 25
4WD Rear Axle Oilp. 25
Greasep. 25
Recommended Engine Coolantp. 26
+Fuels, Lubricant, and Coolantsp. 27
Diesel Fuelp. 27
Handling and Storing Diesel Fuelp. 28
Do Not Use Galvanized Containersp. 28
Lubricity of Diesel Fuelp. 28
Testing Diesel Fuelp. 28
BioDiesel Fuelp. 29
Filling Fuel Tankp. 30
Engine Oilp. 30
Oil Filtersp. 31
Transmission and Hydraulic Oilp. 31
Use Correct Transmission/Hydraulic Filter Elementp. 31
MFWD Axle Housing and Wheel Hub Oilp. 32
Greasep. 33
Grease (Specific Application)p. 33
Mixing of Lubricantsp. 33
Alternative and Synthetic Lubricantsp. 33
Lubricant Storagep. 34
Operating in Warm Temperature Climatesp. 34
Diesel Engine Coolantp. 35
John Deere COOL-GARD™ II Coolant Extenderp. 36
Testing Diesel Engine Coolantp. 36
+Machine Specificationsp. 37
Machine Specificationsp. 37
Machine Product Identification Numberp. 37
Engine Serial Numberp. 38
+Engine Repairp. 40
+Engine Repair—3TNV80Fp. 41
Summary of Referencesp. 41
Remove and Install Rocker Arm Cover—3TNV80Fp. 42
Remove and Install Rocker Arm Assembly—3TNV80Fp. 43
Inspect Rocker Arm Assembly and Push Rods—3TNV80Fp. 44
Remove and Install Cylinder Head and Valves—3TNV80Fp. 45
Disassemble and Assemble Cylinder Head and Valves—3TNV80Fp. 47
Inspect Cylinder Head and Valves—3TNV80Fp. 48
Remove and Install Exhaust Manifold—3TNV80Fp. 52
Remove and Install Intake Manifold—3TNV80Fp. 53
Grind Valve Seats—3TNV80Fp. 53
Lap Valves—3TNV80Fp. 55
Remove and Install Fuel Injection Pump—3TNV80Fp. 55
Remove, Inspect, and Install Fuel Injection Nozzle—3TNV80Fp. 58
Remove and Install Fuel Shutoff Solenoid—3TNV80Fp. 62
Remove and Install Electric Fuel Pump—3TNV80Fp. 62
Remove and Install Piston and Connecting Rod—3TNV80Fp. 63
Disassemble and Assemble Piston and Connecting Rod—3TNV80Fp. 65
Inspect Piston and Connecting Rod—3TNV80Fp. 68
Check Connecting Rod Side Play—3TNV80Fp. 71
Check Connecting Rod Bearing Clearance—3TNV80Fp. 72
Inspect Cylinder Bore—3TNV80Fp. 73
Inspect Cylinder Bore Taper and Out-of-Round—3TNV80Fp. 75
Replace Crankshaft Rear Oil Seal—3TNV80Fp. 75
Replace Crankshaft Front Oil Seal—3TNV80Fp. 76
Remove and Install Crankshaft and Main Bearings—3TNV80Fp. 78
Inspect Crankshaft and Main Bearings—3TNV80Fp. 79
Check Crankshaft Main Bearing Clearance—3TNV80Fp. 81
Check Crankshaft End Play—3TNV80Fp. 82
Remove and Install Flywheel—3TNV80Fp. 83
Remove and Install Camshaft—3TNV80Fp. 84
Inspect Camshaft—3TNV80Fp. 85
Check Camshaft End Play—3TNV80Fp. 88
Check Timing Gear Backlash—3TNV80Fp. 89
Remove and Install Camshaft Gear—3TNV80Fp. 89
Remove and Install Camshaft Follower—3TNV80Fp. 90
Inspect Camshaft Follower—3TNV80Fp. 90
Remove and Install Timing Gear Cover—3TNV80Fp. 91
Remove and Install Idler Gear—3TNV80Fp. 92
Inspect Idler Gear—3TNV80Fp. 92
Remove and Install Timing Gear Housing—3TNV80Fp. 94
Remove and Install Oil Pan and Strainer—3TNV80Fp. 94
Remove and Install Oil Pump—3TNV80Fp. 95
Inspect Oil Pump—3TNV80Fp. 95
Remove and Install Thermostat—3TNV80Fp. 97
Remove and Install Coolant Temperature Switch—3TNV80Fp. 98
Inspect Water Pump—3TNV80Fp. 99
Remove and Install Water Pump—3TNV80Fp. 99
+Engine Repair—3TNV82A, 3TNV88p. 101
Summary of Referencesp. 101
Remove and Install Rocker Arm Cover—3TNV82A, 3TNV88p. 102
Check Valve Lift—3TNV82A, 3TNV88p. 103
Service Rocker Arm Assembly—3TNV82A, 3TNV88p. 104
Remove and Install Cylinder Head and Valves—3TNV82A, 3TNV88p. 106
Disassemble and Assemble Cylinder Head and Valves—3TNV82A, 3TNV88p. 108
Valve Seats—3TNV82A, 3TNV88p. 109
Intake and Exhaust Valves—3TNV82A, 3TNV88p. 110
Valve Recession—3TNV82A, 3TNV88p. 111
Valve Guides—3TNV82A, 3TNV88p. 112
Valve Springs—3TNV82A, 3TNV88p. 113
Remove and Install Exhaust Manifold—3TNV82A, 3TNV88p. 114
Remove and Install Intake Manifold—3TNV82A, 3TNV88p. 114
Grind Valve Seats—3TNV82A, 3TNV88p. 114
Lap Valves—3TNV82A, 3TNV88p. 115
Check Piston-to-Cylinder Head Clearance—3TNV82A, 3TNV88p. 116
Remove and Install Piston and Connecting Rod—3TNV82A, 3TNV88p. 117
Inspect Piston—3TNV82A, 3TNV88p. 122
Cylinder Bore—3TNV82A, 3TNV88p. 126
Crankshaft Rear Oil Seal—3TNV82A, 3TNV88p. 128
Crankshaft Front Oil Seal—3TNV82A, 3TNV88p. 128
Check Crankshaft End Play—3TNV82A, 3TNV88p. 129
Remove and Install Crankshaft and Main Bearings—3TNV82A, 3TNV88p. 130
Check Connecting Rod Side Play—3TNV82A, 3TNV88p. 133
Check Crankshaft Main Bearing Clearance—3TNV82A, 3TNV88p. 133
Remove and Install Flywheel and Flex Plate—3TNV82A, 3TNV88p. 134
Check Camshaft End Play—3TNV82A, 3TNV88p. 135
Remove and Install Camshaft—3TNV82A, 3TNV88p. 136
Inspect Camshaft—3TNV82A, 3TNV88p. 137
Remove and Install Camshaft Gear—3TNV82A, 3TNV88p. 140
Remove and Install Camshaft Followers—3TNV82A, 3TNV88p. 140
Remove and Install Timing Gear Cover—3TNV82A, 3TNV88p. 141
Check Timing Gear Backlash—3TNV82A, 3TNV88p. 142
Remove and Install Idler Gear—3TNV82A, 3TNV88p. 143
Remove and Install Timing Gear Cover Mounting Plate—3TNV82A, 3TNV88p. 144
Remove and Install Oil Pan, Crankcase Extension, and Strainer—3TNV82A, 3TNV88p. 144
Remove, Inspect, and Install Oil Pump—3TNV82A, 3TNV88p. 145
Remove and Install Thermostat—3TNV82A, 3TNV88p. 147
Inspect, Remove, and Install Water Pump—3TNV82A, 3TNV88p. 148
Remove, Install and Inspect Radiator—3TNV82A, 3TNV88p. 149
Disassemble and Assemble Water Separator—3TNV82A, 3TNV88p. 151
Remove Fuel Injection Pump—3TNV82A, 3TNV88p. 152
Install Fuel Injection Pump—3TNV82A, 3TNV88p. 156
Remove and Install Fuel Injection Nozzles—3TNV82A, 3TNV88p. 157
+Engine Repair—3TNV88Cp. 161
Summary of Referencesp. 161
Engine Removep. 161
Engine Installp. 168
+Electrical Repairp. 171
+Electrical System Componentsp. 173
Summary of Referencesp. 173
Instrument Cluster, A100p. 173
Main Wiring Harness Component Location, Non-T4p. 174
Hydraulic Pump Flow and Implement Relief Valve Testp. 1218
PTO Solenoid Valve Checkp. 1221
PTO Relief Valve Testp. 1222
MCS600 Plus Testp. 1224
+Steering and Brakes Operation, Tests, and Adjustmentsp. 1227
+Theory of Operationp. 1229
Summary of Referencesp. 1229
Steering System Operation – Neutralp. 1229
Steering System Operation – Power Turnp. 1230
Steering System Operation – Manual Turnp. 1231
Brake System Operationp. 1231
+Steering Diagnosisp. 1233
+High Steering Effort in Both Directionsp. 1233
Test Procedure Bp. 1213
+Hydraulic Oil Foamsp. 1234
Test Procedure Bp. 1213
+Lost Motion in Steering Wheelp. 1235
Test Procedure Bp. 1213
+Machine Continues to Turn after Steering Wheel Has Returned to Center Positionp. 1236
Test Procedure Bp. 1213
+Sluggish Steering Responsep. 1236
Test Procedure Bp. 1213
+Steering Not Driving Straightp. 1237
Test Procedure Bp. 1213
+Steering Operation Reversedp. 1239
Test Procedure Bp. 1213
+Steering Wheel Vibrationp. 1239
Test Procedure Bp. 1213
+Brakes Diagnosisp. 1243
+Machine Will Not Movep. 1243
Test Procedure Bp. 1213
+Brake Will Not Engage or Hold Machinep. 1243
Test Procedure Bp. 1213
+Excessive Brake Wearp. 1243
Test Procedure Bp. 1213
+Machine Pulls to One Sidep. 1244
Test Procedure Bp. 1213
+Tests and Adjustmentsp. 1247
Summary of Referencesp. 1247
Check and Adjust Steering Toe-Inp. 1247
Test Steering System Leakagep. 1248
Test Steering Valve Leakagep. 1249
Check and Adjust Turn Brakep. 1250
Adjust Brake Switchp. 1252
+Attachments Operation, Tests, and Adjustmentsp. 1255
+Diagnosisp. 1257
+System: 60, 62 and 72-Inch Mower Decksp. 1257
Test Procedure A: Mower Deck Linkagep. 1257
Mower Deck Levelp. 1257
Mower Deck Drive Beltp. 1258
Mower Drive Belt Tension Springp. 1259
Drive Belt Adjustment Armp. 1259
Spindle Sheavep. 1259
Spindle and Housingp. 1260
Mower Bladesp. 1261
Caster Wheelsp. 1262
Caster Wheel Yoke Assembliesp. 1263
Test Procedure B: Enginep. 1264
Mower Deck PTO Shaftp. 1265
+Test Procedure A: Mower Deck Linkagep. 1266
Mower Deck PTO Shaftp. 1265
Mower Deck Levelp. 1266
Mower Deck Drive Beltp. 1267
Vertical Drive Beltsp. 1269
Mower Drive Belt Tension Springp. 1270
Vertical Drive Belt Tension Springsp. 1270
Spindle Sheavep. 1271
Spindle and Housingp. 1271
Mower Bladesp. 1272
Caster Wheelsp. 1273
Caster Wheel Yoke Assembliesp. 1274
+Test Procedure A: Auger Drive Systemp. 1275
Caster Wheel Yoke Assembliesp. 1274
Spout Control Systemp. 1275
+System: Grass and Leaf Collection System (GLC)p. 1276
Suction Systemp. 1276
Suction Capacityp. 1276
Turbine Vibrationp. 1277
Turbine Noisep. 1277
Turbine Does Not Runp. 1278
Material Escapes Between Front and Rear Shellp. 1278
Material Escapes Between Blow-In Port and Front Shellp. 1279
+Tests and Adjustmentsp. 1281
Summary of Referencesp. 1281
Check and Adjust Mower Deck Levelp. 1282
Check V-Flex Deck Levelp. 1286
Check and Adjust 60, 62 and 72-Inch (Side Discharge) Mower Drive Belt Tensionp. 1287
Check and Adjust 72-Inch (Rear Discharge) Mower Deck Belt Tensionp. 1287
Check and Adjust V-Flex Deck Drive Belt Tensionp. 1288
Checking and Adjusting Blower Fan Drive Beltp. 1288
Adjusting the Hopper Hingesp. 1289
Adjusting Cover Closing Forcep. 1290
Adjusting the Seal Between Blow-In Port and Containerp. 1290
Adjusting Cover Seal Compressionp. 1291
Balancing the Blower Bladep. 1292
+Cab Operation, Tests, and Adjustmentsp. 1295
+Operationp. 1297
Operator Station Controls—1575 and 1585 (Cab Models)p. 1297
+HVAC Operation, Tests, and Adjustmentsp. 1299
+Tools and Materialsp. 1301
Essential or Recommended Toolsp. 1301
Other Materialp. 1302
Service Parts Kitsp. 1302
+General Informationp. 1303
Summary of Referencesp. 1303
System Informationp. 1303
Refrigerant Oil Informationp. 1303
Determine Correct Refrigerant Oil Chargep. 1304
+Tests and Adjustmentsp. 1305
Summary of Referencesp. 1305
Air Conditioner Specificationsp. 1305
Heater Temperature Control Cable, Adjustp. 1305
A/C Temperature Control Switch Cable, Adjustp. 1306
Compressor Shaft Seal Leakage Testp. 1308
Compressor Clutch Hub Clearance Checkp. 1308
Evaporator/Heater Core Leak Testp. 1308
Compressor Oil Charge Checkp. 1309
Add Refrigerant Oil to Systemp. 1309
Recover/Recycle Refrigerantp. 1310
Air Conditioning Receiver/Dryerp. 1311
Adjust A/C Compressor Belt Tensionp. 1311
+Tools and Kitsp. 1313
+Toolsp. 1315
Service Equipment and Toolsp. 1315
Tier 4 Engine Essential or Recommended Toolsp. 1319
+Page Numberp. 3
+Section 05p. 5
Group 05p. 7
+Section 10p. 17
Group 10p. 19
Group 20p. 27
Group 30p. 37
+Section 20p. 40
Group 10p. 41
Group 20p. 101
Group 30p. 161
+Section 30p. 171
Group 10p. 173
Group 20p. 179
Group 30p. 223
+Section 40p. 239
Group 10p. 241
Group 20p. 245
Group 30p. 249
Group 40p. 347
+Section 50p. 467
Group 10p. 469
Group 20p. 475
+Section 60p. 489
Group 10p. 491
Group 20p. 493
Group 30p. 495
+Section 70p. 505
Group 10p. 507
Group 20p. 547
Group 30p. 563
+Section 80p. 577
Group 10p. 579
+Section 90p. 587
Group 10p. 589
+Section 220p. 596
Group 10p. 597
Group 20p. 599
Group 30p. 629
Group 40p. 633
Group 45p. 651
+Section 230p. 672
Group 10p. 673
Group 15p. 699
Group 20p. 725
Group 30p. 761
Group 40p. 763
Group 50p. 787
+Section 235p. 809
Group 10p. 811
Group 15p. 817
Group 20p. 835
Group 30p. 847
Group 35p. 851
Group 40p. 875
Group 45p. 883
Group 50p. 917
Group 51p. 983
Group 52p. 1023
Group 53p. 1031
Group 54p. 1057
Group 55p. 1095
+Section 240p. 1173
Group 10p. 1175
Group 20p. 1181
Group 30p. 1185
Group 40p. 1189
+Section 250p. 1193
Group 10p. 1195
Group 20p. 1197
Group 30p. 1207
Group 40p. 1215
+Section 260p. 1227
Group 10p. 1229
Group 20p. 1233
Group 30p. 1243
Group 50p. 1247
+Section 270p. 1255
Group 10p. 1257
Group 20p. 1281
+Section 280p. 1295
Group 20p. 1297
+Section 290p. 1299
Group 10p. 1301
Group 20p. 1303
Group 30p. 1305
+Section 299p. 1313
Group 10p. 1315
If you are maintaining, repairing, or diagnosing a 1550, 1570, 1575, 1580, or 1585 TerrainCut front mower, this manual gives you the torque values, wear limits, adjustment procedures, and diagnostic flowcharts needed to do the job correctly. The detailed exploded views, wiring diagrams, and step-by-step test sequences remove guesswork from complex repairs, from hydraulic pump flow testing to injection pump static timing.
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Delivered as an instant PDF download after payment. No shipping, no waiting. The file can be viewed on any device — computer, tablet, or phone — and individual pages or sections can be printed for use in the shop. Whether you are a professional technician or a serious owner handling your own repairs, this John Deere TerrainCut 1550 1570 1575 1580 1585 technical manual TM130419 is the reference you need.
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