JPCT-27191 Parts Catalogue PDF – Engine 480989 Chassis Parts Manual

Description

JPCT-27191 Parts Catalogue PDF – Engine 480989 Chassis Parts Manual

This JPCT-27191 Parts Catalogue PDF is a full illustrated parts list built around one specific machine: chassis JPCT-27191, engine 480989 and transmission 1100905901. Every function group in the file is presented as an exploded illustration paired with a parts table, so each numbered callout on the drawing resolves to a part number, a description and a quantity. It is the reference you keep open on the bench when you need to identify a component, confirm the exact number before ordering, or check how an assembly goes back together.

File Details

• Manual type: Illustrated parts catalogue / parts list
• Machine reference: Chassis JPCT-27191
• Engine reference: 480989
• Transmission reference: 1100905901
• Language: English
• Format: PDF
• Length: 1005 pages
• Presentation: Exploded component illustrations with corresponding parts tables (function group, position number, part number, description, quantity)
• Engine parts list reference: Engine_0000002509

Chapters Covered

The catalogue is organised into numbered function groups and sub-assemblies. The main divisions are:

• Engine (Engine_0000002509) and engine overhaul kit
• Cylinder head – valve cover, cylinder head gasket, plugs, lifting eye
• Cylinder block and cover – cylinder liner and piston assembly, plugs, cover, sealing strips
• Flywheel housing – flywheel housing, cover, flange, O-ring, fasteners
• Cylinder liner and piston assembly – rings, gudgeon pin, snap ring, sealing rings
• Valve mechanism, EBR – inlet and exhaust valves, valve calipers, rocker arms, rocker arm shaft, valve springs, valve cotters, unit injector, shims, leaf springs
• Timing gears – timing gear plate, idler gears, thrust washer, hub, sealing
• Crank mechanism – crankshaft, main and big-end bearing kits, connecting rod, flywheel, vibration damper, gear
• Oil pan – gasket and oil pan assembly
• Engine / motor mounting
• Oil filler pipe and dipstick – oil filler cap, filler pipe, bracket, dipstick, clamps
• Oil pump – intermediate tube, oil strainer, piston cooling jet, valve housing, bracket, pipe
• Oil filter and housing (engine) – filter housing, by-pass and long-life oil filters, pipes, pressure hose, filter kit
• Oil cooler – sealing rings and flange screws
• Air cleaner, fuel system
• Fuel pump
• Biodiesel lines (engine) – fuel pipes, air vent pipe, sealing rings, fuel filter housing, bowl
• Fuel tank mounting (L.H.) and (R.H.) – fuel tank, brackets, mounting straps, filler cap, lid, drain plug
• Fuel line connections (engine) and (tank) – quick connecting kit, connectors, hoses, tubes, brackets, retainers
• Injectors – O-rings, yoke, flange screw, rocker arm injection, O-ring kit
• Intake and exhaust manifold – inlet manifold, exhaust manifold sections, heat shields, gaskets, spacer sleeves
• Exhaust outlet, engine – exhaust pipe, V-clamps, ring
• Exhaust system, rear section
• Heat shield, silencer
• Silencer and exhaust pipes – silencer, anchorage, mounting straps
• Exhaust brake – V-clamp, pipe set, control valve, air valve, clamps, nipples, adapters
• Turbocharger assembly
• Air intake piping
• Air cleaner and mounting parts – hose clamp and support
• Coolant pipes and hoses
• Expansion tank pipes and hoses
• Heater pipes and hoses (on engine) – return pipe, hoses, hose nipples, quick connecting kit, hose clamps, retainer
• Insect screen
• Radiator and mounting
• Coolant pump and thermostat – brackets, sealing rings, filler pipe, filler hose, hose clamps, thermostat kit
• Fan ring and fan shroud
• Fan and drive system – fan, fan hub, V-ribbed belt, studs, pulleys, belt tensioner, idler pulley, spacer, retainers
• Charge air cooler – charge air pipes and hoses, O-ring, hose clamps
• Accelerator pedal and plate
• Engine sensors
• Engine, control system – control unit, wiring harness, housings, terminals, cable seals, pressure sensor
• Lamps, headlamps – headlamp assemblies and bulb kit
• Lamps, headlamp protector (accessories)
• Lamps, marker (roof)
• Lamps, tail lamp – tail lamp clusters, brackets, retainers, attaching washers
• Lamps, interior (door) and interior (headliner)
• Lamps, side indicator
• Lamps, back of cab
• Lamps, marker lamps (chassis)
• Horn, air (roof) and horn, electric
• Reversing warning unit
• Windscreen wiper and motor
• Washer fluid reservoir
• Main switch, battery
• Power outlet (dashboard)
• Switches – door, parking brake indicator, dashboard
• Switches, direction indicator and wiper
• Control units
• Battery cables (battery box)
• Cable harness, battery box
• Cable harness, trailer brake
• Electrical distribution unit (battery box)
• Fuse and relay centre
• Cable harness – ABS, body builder prepared, engine, gearbox, headlamp, chassis, marker lamps, cab floor, door, firewall, instrument, overhead, steering column, lighting (rear), trailer cable
• Instrument cluster
• Sensor, ambient air temperature
• Pressure sensors, brakes
• Sensor (gearbox) and sensor, fuel level
• Radio and antenna, radio
• Loudspeaker and mounting (front)
• Basic followup tool
• Telematics system (accessories)
• Clutch and clutch pedal
• Gearbox complete
• Axle brake assembly
• Gearbox – clutch housing, countershaft, filter, housing, housing (rear), input shaft, main shaft, oil pump, output shaft, reverse shaft, selector unit
• Gear shift lever
• Gearbox air lines
• Gearbox, gear lever carrier
• Control housing (automatic gearbox)
• Propeller shaft and propeller shaft, intermediate
• Forward rear axle, driven
• Rear rear axle, driven
• Air lines (differential lock)
• Power take-off, engine
• Gearbox oil cooler piping
• Brakes (front axle), (forward rear axle) and (rear rear axle)
• Brake pedal and mounting
• Air compressor
• Air drier
• Cooling coil, air compressor
• Air tanks mounting and fittings – auxiliary, front and rear
• Air brake valve, foot control
• Parking brake, hand control
• Air brake valve (front), relay valve (rear), air brake valves (rear)
• Quick release valve (front) and (rear)
• Solenoid valves (chassis)
• Air lines, brake (rear)
• Air distribution, manifold
• Air lines (chassis, front section)
• Trailer bracket and trailer connection
• ABS ECU mounting
• ABS valves mounting and fittings (front) and (rear)
• ABS, wheel speed sensor and mounting (front axle) and (rear axle)
• Front axle
• Steering knuckle (front)
• Track rod
• Steering column
• Steering column, protection casing
• Steering gear
• Steering, oil reservoir and power steering pump
• Rear suspension
• Cross members – after gearbox, closing, front, intermediate, overhang, suspension, under engine
• Frame and frame reinforcement (front)
• Spare wheel and mounting
• Underrun guard (rear)
• Leaf springs, front suspension and rear suspension
• Shock absorbers (front axle)
• Anti-roll bar (front axle)
• Wheels (front axle), (rear axle), wheels, spare (front)
• Hub (front axle) and hub (rear axle)
• Cab
• Cab framework – floor and rear section, roof and side
• Cab mounting (front) and (rear)
• Cab tilt and cab tilt, hose
• Grille (cab)
• Mudguard front (cab) and (chassis)
• Footsteps (cab)
• Door latch (cab door)
• Door seal moulding
• Window lift
• Emblem (cab)
• Trim mouldings, cab (side)
• Decorative stripes
• Glass panes, cab
• Mirrors (auxiliary) and mirrors (cab)
• Door panel (interior)
• Trim panel
• Seat and mounting (driver side) and (passenger side)
• Floormat
• Headliner (cab)
• Bulkhead, panels
• Bunk and mounting (lower)
• Bumper
• Oil pan guard (engine)
• Insulation – frame, gearbox, under cab
• Air distribution (cab)
• A/C unit (cab)
• A/C compressor and condenser
• Engine, block/oil pan heater
• Dashboard components
• Sun visor (interior, front)
• Storage (front, upper) and storage box (behind seat)
• Curtains
• Grab handle (entry)
• Seat belts (driver side and passenger side)
• Ladder
• Towing device (front)
• Fire extinguisher
• Jack and emergency kit
• Tools
• Warning triangle
• Decals – certification and information
• Fifth wheel angle brackets, bed, fifth wheel, slide member
• Deck plate
• Mudguard and rear mudguard
• Superstructure attachment frame
• Assembly breakdowns for engine, cylinder head, valve cover, bearing housings, injector sleeve, cylinder block, cylinder liner kits, ring kit, gasket kit, flywheel housing, rocker arms, rocker arm shaft, shim kits, idler gears, crank mechanism, thrust washer kits, connecting rod, flywheel, main bearing kits, big-end bearing kits, oil pan, oil pump, intermediate tube, valve housing, gasket kits, reduction valves, oil filter housing, pipes, pressure hoses, filter kits, fuel filter housings, tandem pump, oil reservoir, fuel pipes and air vent pipes, inlet and exhaust manifolds, exhaust pressure governor, pipe sets, control valves, air cleaners, connection pipes, cooling packages, coolant pumps, thermostats, coolant pipes, fans, control units, alternators, brackets, charge air coolers, headlamps, tail lamp clusters, wiper arms, washer fluid reservoirs, power cables, ground cables, engine control system harnesses, instrument harnesses, fuse and relay centre, antenna, telematics kit, discs, filter protection, oil coolers, covers, planet gears, gearbox oil pumps, control units, sealing kits, cylinder housings, repair kits, piston rods, lip seals, position sensors, valve housings, pass-throughs, rear axles, wheel gear housings, baffle plate kits, differential carriers, output shafts, housings, spacers, drum brakes, brake chambers, slack adjusters, brake lining kits, brake shoe kits, cooling coils, relay valves, coupling heads, steering knuckles, steering wheels, steering columns, lock kits, door lock kits, steering gears, tandem pumps, oil reservoirs, reaction rods, leaf springs, clamp kits, stays, hubs, hub covers, shock absorbers, brackets, doors, trim panels, climate units, compressors, condensers, piping and pipes, fifth wheels and mudguards

Because every one of those groups is drawn as an exploded view with numbered callouts tied to a parts table, this catalogue works as both an identification tool and a teardown reference. You can see how a component is assembled, which fasteners and seals sit around it, and what the correct replacement number is before anything comes off the machine. That is a different job from a repair manual: nothing here tells you the torque figure or the fault-finding routine, but it tells you precisely what every part is and how the assembly fits together.

What This Parts Catalogue Lets You Do

With the JPCT-27191 Parts Catalogue PDF open, you can identify a component from an exploded drawing and match it to the exact part number, description and quantity listed against that position number. That covers the complete engine group – cylinder head, cylinder block and cover, cylinder liner and piston assembly, valve mechanism EBR, timing gears, crank mechanism, oil pan, oil pump, oil filter and housing, oil cooler, turbocharger, intake and exhaust manifold, injectors, fuel system, cooling system, fan and drive system and charge air cooler – as well as the driveline and chassis groups, the brake and air systems, the ABS components, steering, suspension, wheels and hubs, and the entire cab with its doors, glass, mirrors, trim, seats, dashboard and climate system.

Ordering the wrong part is the most expensive mistake in this kind of work. A supersession note in the table tells you when a number has been replaced, so you are not chasing a component that no longer exists. Quantity columns tell you how many of a fastener, seal or ring you actually need – useful when a cover is held by a known count of flange screws or when a liner kit contains several sealing rings and you want to confirm what is included.

The illustrations also serve as a reassembly guide. When a valve mechanism, rocker arm shaft or gearbox selector unit comes apart, the drawing shows the order in which the components sit relative to one another, which is often faster than working it out from memory.

How It Is Delivered

The file is a PDF, delivered instantly after payment – no shipping, no waiting on a printed copy, no import charges. Open it on a laptop or tablet in the workshop, or print the pages for the assemblies you are working on and keep them beside the machine. Because the catalogue is organised by function group, you can go straight to the section you need rather than working through the whole 1005 pages.

If you are maintaining, rebuilding or restoring the machine identified by chassis JPCT-27191, engine 480989 and transmission 1100905901, this is the parts reference that keeps your part numbers correct from the first look-up to the final bolt.

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