Jungheinrich EFG 425k GE105-470DZ Spare Parts Catalogue FN668772 – PDF Download

Description

Jungheinrich EFG 425k GE105-470DZ Spare Parts Catalogue – FN668772

This is the complete spare parts catalogue for the Jungheinrich EFG 425k GE105-470DZ electric forklift, identified by serial number FN668772. Running to 795 pages, it is the reference every workshop, parts department, and maintenance technician needs to identify and order the correct components for this specific truck. Every assembly is broken down into exploded diagrams with numbered callouts, and each callout is matched to an order number and description in the accompanying parts list.

File Details

• Manual type: Spare Parts Catalogue
• Brand: Jungheinrich
• Model: EFG 425k GE105-470DZ
• Serial number: FN668772
• Document number: FN668772 (master sheet also lists 10540934)
• Date: 05.04.2022
• Language: English
• Page count: 795
• File format: PDF

Chapters Covered

The catalogue follows Jungheinrich’s own parts logistics structure, grouping components into logical repair assemblies. The top-level chapters are:

• Frame and superstructure
• Electric drive unit
• Brake
• Wheels / Axles
• Steering system
• Hoist frame / Load lifting device
• Attachment
• Connection Chassis / Load Lifting Device
• Hydraulic system
• Electric system
• Battery / Charger

Frame and Superstructure

This opening chapter covers the chassis, counterweight, overhead guard, cabin mounting parts, floor plates, covers, and all the trim and label sets that identify the truck. Exploded views show the frame fixings, hinge assemblies, and mounting hardware for the cabin and overhead guard. The parts lists include order numbers for every bracket, washer, and fastener shown. You will also find the driver’s seat broken down into its individual components – cushions, armrests, seat rails, and the seat switch cable – along with the floor mat, steering wheel, and dashboard covers.

Drive, Brake, Wheels and Steering

The electric drive unit is detailed with a complete breakdown of the drive axle, traction motor, and wheel hub components. The brake chapter covers the service brake pedal assembly and the parking brake with its hydraulic cylinder and lever mechanism. Wheel and axle pages list front and rear wheels, rims, tyres, and wheel bolts. The steering system chapter includes the steering column, hydraulic steering unit, steering cylinder, stub axle, and wheel position sensors, with exploded diagrams of the steering knuckle and track rod assemblies.

Hoist Frame and Load Lifting Device

This is the largest section of the catalogue, covering the mast assemblies (triplex and duplex), lift cylinders, free-lift cylinders, fork carriage, and all the rollers, chains, and hose pulleys that make up the lifting device. Individual exploded views break down the mast intermediate, inner, and outer sections, the fork carrier, and the sideshift carriage. Separate pages detail the attachment locking devices and the fork and load guard options.

Hydraulic System

Every hydraulic component is listed with its order number: the hydraulic pump, tank, valve blocks, proportional valves, steering system, and all the hoses and pipes that connect them. The valve block pages include exploded views of the proportional and directional valves, pressure limiting valves, and filter sets. Hose lengths and part numbers are given for each circuit.

Electric System

The electric system chapter covers the drive control, pump motor, contactors, fuses, sensors, lighting, and the complete wiring harness. You will find exploded diagrams of the drive control unit, the pump motor, and the various sensors (wheel position, temperature, rpm). The pages also list the work lights, flashing beacon, horn, and the display and operating units. The battery chapter covers the battery rollers, locking mechanism, and fuse strips.

Labels and Operator Area

A comprehensive label section covers warning labels, capacity plates, control labels, and the Jungheinrich identification plates. These are listed with their order numbers so you can replace faded or damaged labels with the correct items. The seat is broken down into its individual components, including cushions, armrests, seat rails, and the seat switch cable. The floor mat, steering wheel, and dashboard covers are listed in the frame and superstructure chapter.

Lubricants and Service Items

A short but practical chapter lists the lubricants and fluids specified for the truck, including hydraulic oil, transmission oil, grease, and chain spray, each with its order number and container size. This is useful when setting up a service kit or restocking the workshop.

How the Catalogue Is Organised

Each assembly begins with an exploded illustration showing every component in its correct position. The callouts on the drawing are numbered, and those numbers correspond directly to the item numbers in the parts list on the following page. The parts list gives the order number, the quantity required, and a description of the part. Boldface items in the list refer to other, separately available spare parts lists. Items marked with an asterisk are not available as spare parts.

This structure lets you work from the illustration to the exact order number without guesswork. Whether you are rebuilding a mast carriage, replacing a steering sensor, or ordering a single hose, the catalogue gives you the number you need to get the right part the first time.

Who This Spare Parts Catalogue Is For

This is not a generic forklift parts book. It is the model-specific catalogue for the EFG 425k GE105-470DZ with serial number FN668772, published by Jungheinrich. That means every diagram, every order number, and every quantity is tied to that exact truck. Independent workshops, fleet maintenance teams, and parts managers can use it to identify components visually, confirm part numbers before ordering, and avoid the costly delays that come from ordering the wrong part.

The 795-page depth matters. A single assembly like the mast can have dozens of rollers, shims, and fasteners that look similar but carry different order numbers. Having the complete exploded views and parts lists lets you distinguish between them and order precisely what is needed for the repair at hand.

IMAGES PREVIEW

Instant PDF Delivery – Ready for the Workshop

The catalogue is delivered as a PDF file, available for immediate download after purchase. There is no shipping and no waiting for a physical book. You can open it on a laptop in the workshop, print the pages you need for a particular job, or keep it on a tablet for reference at the machine. The file is structured so you can navigate directly to the system you are working on, whether that is the brake pedal assembly, the hydraulic valve block, or the electric drive unit.

For anyone maintaining or repairing the Jungheinrich EFG 425k GE105-470DZ, this spare parts catalogue is the most direct route from a failed component to the correct replacement part. It supports accurate ordering, faster repairs, and fewer comebacks caused by mismatched parts.