Jungheinrich EJC110 Forklift Spare Parts Catalog 90440174 – German PDF Parts Manual Download

Description

Jungheinrich EJC110 Spare Parts Catalog – Document 90440174

This is the factory-issued Jungheinrich spare parts catalog for the EJC110 electric pedestrian stacker, published under document number 90440174. It is the illustrated parts breakdown used to identify, order and replace components across the whole machine – from the outer cowlings and battery hood down to the drive wheel, brake rotor, support rollers, lift cylinder seals and mast rollers. Every assembly is exploded into its individual positions with the Jungheinrich order number and part description printed beside each item number, so the correct component can be matched to the exact unit before anything is ordered.

The catalog is arranged in the same practical, repair-oriented grouping Jungheinrich uses for its own parts logistics, so the parts drawings and the parts lists line up with how the truck is actually dismantled in the workshop. Sections are marked by letter and by German assembly title, with bilingual technical abbreviations used throughout the parts tables.

File Details

• Manual type: Illustrated spare parts catalog
• Brand: Jungheinrich
• Model: EJC110 electric stacker / pedestrian pallet truck
• Document number: 90440174
• Languages: German (parts listings and assembly titles), with English front-matter and bilingual technical abbreviations
• File format: PDF
• Page count: 187 pages
• Content type: Exploded assembly drawings, item-numbered parts lists, order numbers, technical abbreviations glossary

Chapters Covered

The catalog is split into letter-coded assembly groups. Each group below contains its own exploded views and item-numbered parts tables.

• Rahmen und Überbau (Frame and superstructure)
• Elektroantriebseinheit (Electric drive unit)
• Bremse (Brake)
• Räder / Achsen (Wheels / Axles)
• Lenksystem (Steering system)
• Hydrauliksystem (Hydraulic system)
• Elektrisches System (Electrical system)
• Hebezeugrahmen / Lastenliftgerät (Lifting frame / load lifting device)
• Anhang (Appendix)

Front Matter and Identification

The opening pages explain how the spare parts catalog is structured, how to read the truck identification plate, how to select a list number from the truck data sheet, and how the parts logistics are grouped. It also shows the Jungheinrich truck-type label layout, including the serial number field that must match the truck record card when a part is ordered. Ordering data requirements – serial number, order number and designation, quantity or dimensions, dispatch mode and forwarding address – are also listed.

Technical Abbreviations Glossary

Three pages of alphabetical abbreviations cover the terminology used throughout the parts tables and drawings. These include drive control designations (AH, AS, BS, CS), battery and charging terms (BK, Bt, BZ, LK), colour codes (bl, br, gn, gr, rt, ws, ge), work-light designations, mast and lift dimensions (h1 through h14), tyre types (E, EE, SE, P, L), hydraulic and electrical abbreviations, and the German-English equivalents used for component descriptions. This is the key that lets a German parts list be read correctly against an English-speaking workshop’s terminology.

Frame and Superstructure – Group A

Covers the vehicle cover, drive cover, front hood, motor hood, instrument hood, battery hood, chassis, load guard connection group and profile rubbers. Exploded views show the hood assemblies, mounting screws, sheet-metal nuts, clamping pieces, gas springs and hinge points. Separate sheets deal with the instrument cover connection group and its cable gland, plus the battery cover connection group with its spring latch and covers. Decal and label sheets – load derating label, truck-type label, Jungheinrich screen and lifting-point safety label – are also grouped here with their order numbers.

Electric Drive Unit – Group B

The traction motor section is shown as a full sectioned assembly with item numbers for the rotor, stator housing, bearings, seal rings, insulation plate, brush holders, sensor, terminal housing and cabling. Drive-unit connection group sheets cover the bolt, washer and mount arrangement, and the traction drive complete assembly is broken out as a 1 kW / 24 V unit. The transmission drawing shows the wheel stud, ring gear, bearing set, repair kit, fan insert, socket and screw, with the drive wheel listed separately as D230x65 in Pevopur / Fo tread.

Brake – Group D

The brake assembly is drawn in section and in perspective. Items include the brake unit itself, the rotor assembly and the friction plate, all with Jungheinrich order numbers so the correct friction parts can be ordered for servicing.

Wheels and Axles – Group E

The load wheel is shown as a separate exploded sheet with load shaft and screws. The supporting roller assembly is broken out with roller, screw and lock washer, and the support wheel sheet lists the steering fork, wheel, anti-wind protection, bushings, screw and nut for the 150×54-207 support wheel.

Steering System – Group F

The tiller arm section is one of the largest in the catalog. Exploded views cover the lower and upper control head, the tiller arm itself, the pole tube, sleeve, bolts, lock rings, rubber-metal buffer, control cable, cable ties, push button and repair kit for the drawbar. Separate drawings detail the control head upper part with clamps, grips and screws, and the complete steering arm assembly with the damping element, hollow-spring pin and screw.

Lifting Frame and Load Lifting Device

Mast sheets cover the double mast, the outer and inner mast, mast connection elements, chain rollers, chain adjusters and the safety device for the chain break. The ZT and ZZ mast variants – including DZ, DZ-Z, ZT-Z, ZZ-Z and ZT110-112 configurations – each get their own exploded illustration so the right carriage and roller arrangement can be identified. The load carriage with fork is shown with support rollers, shims, washer and screw. The lift cylinder is drawn in section with the seal kit, scraper, O-rings, piston rod guide, tube, piston rod and mounting rings, and is specified as L=1779. The protective pane sheet covers the 1142x715x3.0 screen.

Hydraulic System

The hydraulic system drawing shows the hydraulic unit, mat, damping element, clamp, spring lock and hydraulic hoses. The hydraulic unit itself is exploded into motor, pump, tube, filter, tank, seal rings and valve control group, and the valve control group is broken down with pressure-limiting valve, check valve, throttle valves, seal rings, screw plugs and lock rings. System pressure is stated as 210 +20 bar.

Electrical System – Group J

Electrical sheets cover the instrument hood connection group with its cable tie, the instrument hood itself, the combined instrument (EA/BZ/Candis/Canopen), the key switch with its key kit, the clamp, the self-tapping screw and the control cable. The truck electrical system sheet lists the base, cable ties, emergency-stop switch handle, stop switch/contactor, fuses, power cable, horn and mounting hardware. The truck cable, control cable and charger group are separated out with their screws, lock washers, labels, cable ties and dummy plug. The horn is shown separately as a 24 V / 335 Hz unit with bracket.

Battery, Charger and Connectors

Battery and charger pages include the rubber mat 700.0×150.0x2.0, the mains cable DE/20/680/430 mm in acid-resistant specification, and the full REMA / DIN 43589 plug-and-socket connection overview for 80 A, 160 A and 320 A systems. Contact pins, bushes, coding pins, housings, handles, reliefs and adapters are item-numbered, and the kit of contact pilot / short-circuit bridge is listed separately. Compatibility notes between REMA, Schaltbau SB/LBL and Schaltbau SB/LV batteries and chargers are provided in tabular form.

Lubricants and Fluids – Appendix

The appendix lists the oils and greases specified for the truck, including the hydraulic oil grades and the grease designation, so the correct consumables can be ordered alongside the hard parts.

Why This Parts Catalog Belongs in Your Workshop

A parts catalog is only useful when the numbers are right. This Jungheinrich EJC110 spare parts catalog gives you the manufacturer’s own item numbers, arranged the way the truck is actually built, so a worn support roller, a leaking lift cylinder seal or a dead brake rotor can be identified from the drawing, checked against the item list and ordered without guesswork. Instead of measuring a damaged part and hoping a generic equivalent fits, you match the drawing position to the order number printed beside it – the same number your Jungheinrich parts counter will recognise.

Because the catalog covers the full truck in one document, it also pays for itself on a single job. Frame and hood parts, the traction motor and transmission internals, brake components, wheels, the entire steering and tiller arm assembly, mast and carriage hardware, the hydraulic power unit and valve block, the electrical system, the instrument and key switch, the battery connector range and the specified lubricants are all in one place. For a workshop keeping an EJC110 stacker in daily service, or for a buyer restoring an older unit and chasing obsolete fasteners, this is the reference that turns a vague fault into a precise order line.

IMAGES PREVIEW

You get the complete 187-page Jungheinrich EJC110 spare parts catalog for document 90440174 as an instant PDF download – no shipping, no waiting on a printed copy, no import delays. Download it straight after checkout, open it on a laptop, tablet or phone in the workshop, and print only the sheets you actually need for the job in front of you. Keep it on file and every future repair on the truck starts from the same reliable parts reference.