Jungheinrich ETV 116 Spare Parts Catalog 91033955 – ETV 110-116 Electric Forklift Parts Manual PDF

Description

Jungheinrich ETV 116 Spare Parts Catalog 91033955

This is the factory spare parts catalogue for the Jungheinrich ETV 116 electric reach truck, issued under document number 91033955 and dated 13.03.2006. It lists every serviceable component of the truck in assembly order, with Jungheinrich order numbers, quantities and exploded parts illustrations. The same catalogue structure is shared with the wider ETV 110-116 family, so if you run any of these reach trucks this parts manual gives you the exact part number you need before you order, without relying on guesswork or a dealer phone call.

File Details

• Manual type: Spare parts catalog
• Brand: Jungheinrich
• Model: ETV 116 (ETV 110-116 range)
• Document number: 91033955
• Truck serial number shown: 91033955
• Date of issue: 13.03.2006 (Bj:2006)
• Language: English
• File format: PDF
• Page count: 395 pages

Chapters Covered

Every major assembly of the truck is broken out into its own illustrated parts list. The catalogue is organised into these sections:

• A – Frame and superstructure
• B – Electric drive unit
• D – Brake
• E – Wheels / Axles
• F – Steering system
• G – Hoist frame / Load lifting device
• G1 – Attachment
• H – Connection Chassis / Load Lifting Device
• I – Hydraulic system
• J – Electric system
• K – Battery / Charger

Frame and Superstructure (A)

The largest section of the catalogue. It covers the floor plates and pedal assemblies, the operator platform frame, the overhead guard (including the headrest am FSD, handrails and lateral covers), the seat cover and seat assembly, battery cover, protective panes, armrest, utility box and the labels applied across the truck. Each exploded diagram carries item numbers keyed to a table of Jungheinrich order numbers and quantities, so you can identify a broken hinge, a torn seat cover or a missing warning label directly from the drawing.

Electric Drive Unit, Brake and Wheels (B, D, E)

The traction section documents the 6.9 kW/AC traction motor, the transmission (i=18,12 / verstärkt), the complete traction drive assembly, drive wheel, load wheel and axle components. The brake chapter breaks down the spring pressure brake with its brake disc, hub, spacer sleeve and friction plate. Wheel and axle pages list load wheels, tapered roller bearings, circlips, bushings and axle screws. If you are rebuilding a drive unit or chasing a wheel bearing whine, this is the section you will live in.

Steering System (F)

Covers the complete steering head assembly, steering wheel, sensor bearing, adjusting lever, steering column braces and covers, plus the steering drive with its spur pinion, locating key and 3-phase AC steering motor. The steering system chapter also includes the wiring of the rotary handle set and the springs and covers that go with it.

Hoist Frame and Load Lifting Device (G) and Attachment (G1)

Lift cylinders (both D=40 mm and D=60 mm variants), piston rods, guides, seal kits, line break safety devices, roller blocks, chain guides, mast connecting elements, hydraulic manifolds and hose sets are all covered here. The attachment section documents the 2B fork (120x40x1150), locking device FEM 1/2, sideshift carriage DZ/2B (including the 1.5T151I and 800/wgw variants), fork stop, and the hydraulic connection HF4/DZ/SS.

Connection Chassis / Load Lifting Device (H)

The mast holder for the ETV 214-216, lateral guides, guide rails, tilt cylinders (0.5°/1°), shift cylinders, mast holder stops, the battery trolley carrier and the traversing cut-off are grouped in this section. It is the parts bridge between the truck chassis and the lifting mast, and every spacer, shim and circlip is listed with its order number.

Hydraulic System (I)

Return-line filter and filter cartridge, the 10 kW/AC pump motor, oil reservoir (32 l), standard pump unit (48V/10kW/19,0cm³/U), the 4-fach valve control block with its coils, servo valves, pressure-limiting valves and seal kits, plus the complete hydraulic system piping for the ETV 110-116 4-fach configuration. Hydraulic manifolds, hose sets and connection blocks are all documented with their DN sizes and order numbers.

Electric System (J)

Key switches (702/738), mounting plates for electrics, the fuse box with its TAC-rated fuses, control panel hood Julia/Justcap, Solopilot HF4 programmable control, drive control groups (AS4814i, AS4803z), the 48V NTC axial fan, horns, distribution boxes, contactors, truck cable, power cables, control cables and the emergency-stop switch parts. This is the section for anyone tracing an electrical fault back to the component level before placing a parts order.

Battery / Charger (K)

Battery rollers, battery trolley stops, battery trolley locking mechanisms (R7016), the 560Ah/C battery trolley for the ETV 114-216 and the latch assemblies. Battery compartment hardware is often overlooked until it fails — this section gives you the complete picture.

Why This Jungheinrich ETV 116 Parts Catalogue Matters

Ordering the wrong part on a reach truck is expensive in two ways: you pay for a component that does not fit, and you lose a working machine while you wait for the replacement. This Jungheinrich ETV 116 spare parts catalog removes that risk. Because every drawing is keyed to the exact Jungheinrich order number, you can confirm the part before you commit — whether you are replacing a seal kit on a lift cylinder, a steering sensor bearing, a traction motor end shield, or a warning decal that the inspector flagged.

With 395 pages of exploded diagrams and parts tables covering the ETV 110, ETV 112, ETV 114, ETV 116 and the wider ETV/ETM label family, this manual supports both routine maintenance and full assembly rebuilds. It is the same document your Jungheinrich customer service desk works from, which means the numbers you find here are the numbers they will recognise.

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Instant PDF Delivery – No Shipping, No Waiting

The moment your order is confirmed, the complete Jungheinrich ETV 116 spare parts catalogue 91033955 is delivered as a downloadable PDF. Open it on a laptop on the workshop bench, on a tablet at the machine, or print the pages you need and take them into the bay. Every diagram and parts table stays legible at zoom, so even the smallest circlip or O-ring number is readable. There is no shipping charge, no delivery delay, and no risk of a lost paper catalogue — just the complete factory parts reference for the ETV 116 electric reach truck, ready to use today.