Kalmar DCG160-12T B40500658 Parts Catalogue – French PDF

Description

Kalmar DCG160-12T B40500658 Parts Catalogue – French PDF

The Kalmar DCG160-12T B40500658 Parts Catalogue – French PDF is a detailed 648-page spare-parts reference for the DCG160-12T forklift identified by machine serial number B40500658. Published on 2023/10/23, the catalogue organizes the machine into complete functional groups and then breaks those groups down into assemblies, subassemblies and individual replacement parts. The main catalogue text and component descriptions are in French, while a number of notes and ordering remarks are printed in English.

This is much more than a simple numerical parts index. The catalogue explains that its content consists of illustrations and parts lists: exploded or assembly drawings identify components by position, and the accompanying lists provide the corresponding part reference, description, quantity, unit and applicable notes. That format makes the DCG160-12T parts catalogue particularly useful when a component has to be identified visually before checking the exact reference required for replacement.

File Details

• Manual type: Catalogue de pièces de rechange / Parts Catalogue
• Brand: Kalmar
• Model: DCG160-12T
• Machine S/N: B40500658
• Publication date: 2023/10/23
• Language: French with English notes
• Pages: 648
• File format: PDF

Machine Configuration Identified in the Catalogue

The catalogue contains configuration-specific information that helps distinguish the components fitted to this DCG160-12T. The engine section identifies complete engine 922784.0110 as QSB4.5 119kW STAGE 3A/TIER 3, while the engine assembly is described as QSB4.5+3WG. Preventive-maintenance parts information also identifies QSB4.5 (119kW) 3A together with ZF3WG161 / ZF 3WG-161 (W300). The transmission section is built around gearbox 923892.0039, and the drive-axle section identifies a Kessler D81 unit.

The lifting equipment is equally specific. The mast is listed at 4000 mm, its chain information gives a length of 2794 mm (27 links) for one chain, and the lifting carriage is identified with a 2500 mm carriage width. The load-carrier section lists two forks, reference 207927.0613, with the printed dimensions 250x100x2500. Wheel information includes 12.00×20 HAULER. These details make the Kalmar DCG160-12T B40500658 Parts Catalogue – French PDF useful for checking whether a drawing or part listing corresponds to the configuration shown in this particular catalogue.

Illustrated Parts Identification

The catalogue uses a consistent drawing-and-list system throughout the machine. Engine pages include detailed views of the complete engine, mountings, fuel components, intake and exhaust equipment, cooling assemblies and electrical installation. Transmission pages progress from the complete gearbox into the torque converter, output shafts, transmission housing, charge pump, control-valve components, pressure regulator, clutch groups, couplings and sensors. The drive-axle material similarly breaks the axle into hubs, planetary gearing, differential components, wheel brakes and parking-brake parts.

The same approach continues through the mast, lift cylinders, carriage, fork carriers, hydraulic circuits, cab fittings and electrical equipment. References such as seals, bearings, hoses, fittings, sensors, relays, wiring parts, valves, filters and fasteners are shown in the context of the assemblies where they are used. Several listings also identify components marked as safety-related, which is important when checking replacement-part information against the catalogue.

Chapters Covered

• 00 MACHINE COMPLÈTE
  • GUIDE D’UTILISATION
  • MAINTENANCE PRÉVENTIVE
  • PLAQUES
  • SCHÉMAS
• 01 MOTEUR
  • MOTEUR
  • SYSTÈME DE CARBURANT
  • ADMISSION/ÉCHAPPEMENT
  • SYSTÈME DE REFROIDISSEMENT
  • SYSTÈME DE GESTION DU MOTEUR
• 02 TRANSISSION
  • BOÎTE DE VITESSES
  • CONVERTISSEUR DE COUPLE
  • ARBRE DE SORTIE
  • POMPE DE CHARGE
  • SOUPAPE DE COMMANDE
  • RÉGULATEUR DE PRESSION
• 03 CHAÎNE CINÉMATIQUE/PONT
  • PONT MOTEUR
  • ESSIEU MOTEUR,INSTALLATION
  • MOYEU,MONTAGE
  • ENGRENAGE PLANÉTAIRE
  • CARTER DE DIFFÉRENTIEL
  • FREIN DE ROUE MOTRICE
  • FREIN DE STATIONNEMENT
• 04 FREINS
  • FREIN DE SERVICE
  • HYDRAULIQUE,SYSTÈME DE FREIN
• 05 DIRECTION
  • DIRECTION ASSISTÉE
  • ESSIEU DIRECTEUR
  • COLONNE DE DIRECTION
  • ESSIEU DIRECTEUR,INSTALLATION
  • HYDRAULIQUE,GUIDAGE,CHASSIS
• 06 SUSPENSION
  • PNEUMATIQUES ET JANTES
  • ROUE,ASSEMBLAGE
• 07 UNITÉ DE LEVAGE
  • LEVÉE/ABAISSEMENT
  • TRANSLATION LATÉRALE
  • DISPERSION
  • INCLINAISON
  • PORTE-CHARGE
  • FONCTION SUPLÉMENTAIRES
• 09 CHÂSSIS, CAROSSERIE, CABINE, ACCESSORIES
  • EQUIPEMENT DE PROTECTION ET D’URGENCE
  • CHAUFFAGE, VENTILATION ET CLIMATISATION
  • ESSUIE-GLACES ET LAVE-GLACES
  • SYSTÈME D’ÉCLAIRAGE
  • SYSTÈME DE SIGNALISATION
  • STRUCTURE DE CABINE ET SUSPENSION
  • CHÂSSIS
  • CARROSSERIE
  • GRAISSAGE CENTRALISÉ
• 10 SYSTÈME HYDRAULIQUE COMMUN
  • RÉSERVOIRS ET ACCUMULATEURS
  • POMPES
  • FLEXIBLES, TUYAUX ET VALVES
  • RÉGULATION DE TEMPÉRATURE, NETTOYAGE ET HUILE HYDRAULIQUE
• 11 SYSTÈME ÉLECTRIQUE COMMUN
  • SYSTÈME ÉLECTRIQUE COMMUN
  • CIRCUIT ÉLECTRIQUE
  • INSTALLATION ELECTRIQUE,CHÂSSIS
  • INSTALLATION ELECTRIQUE,HYDRAULIQUE,OPTION
• Registre numérique

Taken together, these chapters provide a machine-wide parts reference rather than concentrating on one service area. A technician can move from powertrain and running gear into the lift structure, hydraulic equipment, operator cab, bodywork and electrical installation while retaining the same position-number and part-reference system. The final numerical register provides another route to locate references within the catalogue.

Engine, Transmission and Driveline Coverage

The engine material follows the QSB4.5 installation from the complete engine into mountings, drive shaft, fuel tank and fuel lines, exhaust equipment, intake components, air filter, cooling system and engine-management wiring. Individual listings include items such as the water pump, alternator, turbocharger, injectors, injection pump, starter, fuel filters, oil filter and sensors where shown in their respective assemblies. Cooling-system breakdowns cover radiator components, expansion tank, fan installation and engine and gearbox cooling connections.

Transmission coverage is extensive, with individual illustrated breakdowns for the torque converter, transmission housing, charge pump, oil filter arrangement, level gauge, control-valve assembly, pressure regulator, converter housing, turbine and shaft components, power take-off, forward and rear clutch groups, couplings and speed or oil-temperature sensors. The axle chapter then continues through the Kessler D81 drive axle, wheel hubs, planetary gear assemblies, differential housing, drive-wheel brakes and parking brake.

Lift, Hydraulic and Cab Parts

For the working end of the truck, the Kalmar DCG160-12T parts catalogue covers the 4000 mm mast, inner mast, chain wheels, mast rollers, sliding or friction plates, chains, lift cylinders, hose arrangements and lift carriage. Hydraulic listings extend into the carriage flow-divider equipment, quick couplings, supplementary carriage hydraulics, lifting hydraulics, hose installations, accumulators, side-shift electrical installation and tilt hydraulics. Fork carriers, rollers, supports and the 250x100x2500 forks are catalogued separately.

The cab and body section occupies a substantial portion of the document. It includes fire-extinguisher installation, heating and air-conditioning components, washer equipment, work lights, headlights, reversing alarm, cab tilting equipment, cab suspension and the DCG160-12T cab itself. Within the cab material are control levers, display, ignition switch, air-conditioning assemblies, windows, steering components, interior trim, doors, handles, roof fittings and cab electrical installations. Chassis and body listings continue with fenders, counterweight, steps, hood assemblies and centralized lubrication equipment.

Hydraulic and Electrical References

The common hydraulic-system chapter covers the hydraulic tank, tank installation, pumps, brake-system hydraulic pump, pressure filter, main valve, hydraulic main-valve installation, pressure adjustment and hydraulic-oil tank equipment. The complete-machine section also identifies a hydraulic schematic along with wiring diagrams, giving useful reference points alongside the exploded component illustrations.

Electrical coverage includes gearbox electrical installation, the common electrical system, chassis wiring, chassis cable sets, main switch, fuse and electrical-cabinet components, and electrical installation for hydraulic options. This allows parts identification to continue from mechanical assemblies into sensors, connectors, cables, fuses, relays and control-related components shown in the catalogue.

Identify and Order the Correct Parts with Confidence

The Kalmar DCG160-12T B40500658 Parts Catalogue – French PDF gives owners, parts departments and technicians a practical way to trace assemblies, compare exploded views, locate position numbers and obtain the printed part references and quantities for this DCG160-12T configuration. That matters when a repair, overhaul or maintenance job involves several related components and the correct seal, bearing, hose, valve, electrical item or assembly must be identified before ordering.

IMAGES PREVIEW

Using the catalogue’s own drawings, reference numbers and machine-specific configuration information can reduce uncertainty when preparing parts for engine, transmission, axle, brake, steering, mast, carriage, cab, hydraulic or electrical work. The manual is supplied as an instant PDF download after purchase, with no physical shipping required. It can be opened on compatible phones, tablets and computers and pages can be printed when a paper reference is more convenient at the machine or workbench.