Kalmar DCG330-12LB Forklift Parts Catalogue 2018 PDF Parts Manual

Description

Kalmar DCG330-12LB Forklift Parts Catalogue

This Kalmar DCG330-12LB forklift parts catalogue is the illustrated spare parts reference for the DCG330-12LB truck, issued under document number B20700117 and dated 2018-12-17 for machine serial B20700117. Every group on the machine is broken down into exploded views and plane views, with the position number on each drawing tied directly to a parts table that lists the part number, description, quantity, unit and clarifying notes for that item. If you maintain, rebuild or order parts for this truck, this Kalmar DCG330-12LB forklift parts catalogue is the reference that shows exactly what the machine was built with.

File Details

• Manual type: Illustrated parts catalogue
• Brand: Kalmar
• Machine: Forklift truck DCG330-12LB
• Serial number: B20700117
• Document number: B20700117
• Publication date: 2018-12-17
• Language: English
• Page count: 860 pages
• File format: PDF
• Engine: TAD871VE – 185 kW
• Transmission: DANA 340FTE17312-62
• Drive axle: Axletech

Chapters Covered in the DCG330-12LB Parts Catalogue

• 0000 Complete Machine — Catalogue instructions, documentation kit, preventive maintenance, service kit DCG280-330, signs, symbol plates, chassis plates, type plates, stickers, diagrams
• 0100 Engine — Engine assembly 920871.0178 (TAD871VE – 185 kW), engine suspension, fuel system, fuel tank assembly, fuel tank installation with electric cabinet, urea installation, air intake and exhaust outlet, exhaust system and end pipe, cooling system, sealing radiator, engine control system
• 0200 Transmission — Gearbox 922297.0181 DANA 340FTE17312-62, converter housing, transmission case, flexplate, torque converter, pump drive, gear wheel and pump drive, gear clutch groups (1st, 3rd/forward, 2nd/reverse), output shaft, charge pump, gearbox filter, control valve mounting, regulator valve, modulated valve, transmission control system
• 0300 Driveline/Axle — Drive axle installation A62953.0200, drive axle 922473.0078 Axletech, drive axle casing, planetary gear, differential carrier, drive wheel brake, parking brake
• 0400 Brakes — Power-assisted brake system, brake valve, hydraulics brake pump and filter, brake system hydraulics for drive axle, brake system hydraulics
• 0500 Steering — Steering axle installation A60973.1100, cylinder 923983.0001, hub, steering hydraulics, steering valve assembly, hose chart
• 0600 Suspension — Tyres and rims, drive axle installation A63242.0100, wheel A63335.0400 Continental 16.00×25
• 0700 Load Handling — Mast A62900.0700 lifting height 4000 mm, support roller assemblies, chain wheel, mast wheel, chain A54434.0200, lifting cylinder 924533.0007, mast hose, lifting carriage A64899.1200, carriage hydraulics, hose bracket, lift hydraulics, mast connection hoses, tilt A62969.0100, tilt cylinder 924629.0001, tilt hydraulics, fork bracket A30515.0300, hook type fork arm A30515.0900, scale and pressure sensor
• 0900 Frame, Body, Cab and Accessories — Controls and instruments, control levers, switch panel, switch control panel assembly, seat and seat suspension, heating ventilation and air conditioning, hose kit, cab heating system, air conditioning compressor, lighting system, work light brackets, mast working lights, signalling system, reverse alarm, entertainment and communication, rear view mirrors, cab suspension, cab tilt standard, cab structure, cab interior, frame, body, engine hood extension, fenders, counterweight, engine hood complete, footstep and cab step
• 1000 Common Hydraulics — Hydraulic oil tank assembly, tank filter, hydraulic tank extension, tank installation, accumulator hydraulics, hydraulic pump, main valve hydraulics, directional control valve, hydraulic tank breathing filter, return line hydraulics, oil cooler
• 1100 Common Electrics — Electric protection, electrical installation for the electric cabinet, main power switch, mounting plate installation, electric cabinet installation parts, cab electrical installation, display unit and bracket, chassis and rear chassis electrical installation, communication and cabin electrical installation
• Numerical Register — Full part-number index referencing the page where each item appears

What this Kalmar DCG330-12LB parts catalogue gives a technician is a complete, group-by-group map of the machine. Each installation drawing carries a revision number and a document code, and every part listed beneath it carries a part number, a designation, a quantity and a unit so the order can be placed straight from the page. Items with sub-components are shown with an underlined designation and a pointer to the separate section where that sub-assembly is broken down further. Where a part is not sold separately, or where ordering must go through a Kalmar service contact, that is flagged in the notes column rather than left for you to discover after the order is placed.

How the DCG330-12LB Parts Catalogue Is Structured

The catalogue follows the standard Kalmar numbering structure. Main groups run from 0000 Complete Machine through 0100 Engine, 0200 Transmission, 0300 Driveline/Axle, 0400 Brakes, 0500 Steering, 0600 Suspension, 0700 Load Handling, 0900 Frame Body Cab and Accessories, 1000 Common Hydraulics and 1100 Common Electrics, with the numerical register closing the book. Within each group the sub-sections are labelled with their own codes, so a hydraulic hose chart, a mast assembly and a brake valve plate each sit in a defined place rather than being scattered by keyword. The header and footer on each drawing page repeat the same group, description, revision, serial number and model designation that appear on the facing text page, which means a printed page or a screenshot stays traceable even when it is separated from the rest of the file.

The engine section alone is a full breakdown of the TAD871VE – 185 kW unit, covering the cylinder head, cylinder block, flywheel housing, crank mechanism, camshaft, timing gear, flywheel, lubrication system and oil pump, oil cooler and oil filter, fuel pump, injectors, fuel system, fuel filter, intake manifold and starter element, radiator and exhaust system, turbocharger, level sensor for heater and urea, pump installation, crankcase ventilation, cooling system, water pump and thermostat, alternator, starter motor, starter element, regulating unit, contact and sensor, electric system, vacuum switch and air filter, air compressor and drive belt, heat protection for the exhaust manifold, oil filling and exhaust manifold.

Exploded Views and Diagrams in This Kalmar Forklift Parts Manual

The book is built around its drawings. Chassis plates are shown in a set of vehicle views with position numbers on the cab, mast, counterweight and frame. The crank mechanism is drawn as a full exploded assembly with the crankshaft, base bearings, thrust washer, vibration damper, connecting rods, cylinder liner kit, piston ring kit and retaining rings all numbered. The fuel system is shown with the fuel filter, water separator, draining valve, level sensor, rack, hoses and check valve laid out and numbered. The engine assembly, exhaust system, air intake system, cooling system, radiator, mast assembly, lifting carriage, tilt assembly, hydraulic oil tank, main valve and electric cabinet each carry their own exploded drawing, and the hydraulic diagrams and wiring diagrams are listed in the diagrams section of the Complete Machine group.

Why This Kalmar DCG330-12LB Parts Catalogue Matters

A forklift is only as productive as the parts you can put back on it. Ordering the wrong filter insert, the wrong clutch disc or the wrong hose length costs a shift, and the difference usually comes down to a single digit in a part number. This Kalmar DCG330-12LB forklift parts catalogue removes that guesswork. Every assembly in the truck is drawn, every item on the drawing is numbered, and every number is tied to a part number, description and quantity you can quote directly to a supplier.

Because the catalogue is split by system, it also works as a job aid. Planning a brake overhaul, a mast chain replacement, a transmission clutch group rebuild or a cab air conditioning repair means opening the relevant group, following the exploded view, and working out exactly which seals, bearings, discs, hoses and fasteners the job needs before the machine is stripped. The preventive maintenance section and the service kit listings for the DCG280-330 range, including the V-belt kit, the 500H, 1000H and 2000H filter kits and the crankcase ventilation filter, give you the consumable list for scheduled servicing in one place.

Delivery is instant. The file arrives as a PDF immediately after payment, with no shipping and no waiting for a printed book. It opens on any laptop, tablet or phone, pages can be printed for the workshop bench, and the numerical register means you can jump straight to a part-number page without scrolling through 860 pages. Whether you are a fleet workshop, an independent repair shop or an owner-operator keeping a DCG330-12LB in service, this parts catalogue keeps the correct part number in front of you the first time.

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