Kalmar DRF 100 Spare Parts Catalogue 920936.0150 Illustrated Parts Manual PDF

Description

Kalmar DRF 100 Spare Parts Catalogue — 920936.0150

This is the complete illustrated spare parts catalogue for the Kalmar DRF 100 reachstacker, published under document number 920936.0150 (Issue 170926) by Cargotec Sweden AB. Across 2,379 pages it documents every major assembly and component group on the machine, using exploded-view illustrations paired with detailed part-number tables so that the correct part can be identified and ordered without guesswork.

The catalogue is bilingual — Swedish and English appear side by side throughout the group headings, part descriptions and notes — and follows Kalmar’s standard group structure that matches the machine card delivered with each truck. Parts are organised by functional group, and every illustration page carries a figure number that cross-references to the corresponding text page where part numbers, descriptions, quantities and footnotes are listed.

File Details

• Manual type: Illustrated Spare Parts Catalogue
• Brand: Kalmar (Cargotec Sweden AB)
• Model: DRF 100
• Document number: 920936.0150
• Issue: 170926
• Language: Swedish / English (bilingual)
• Page count: 2,379
• File format: PDF

Chapters Covered

• 0 — Complete machine
• 1 — Engine (fuel system, cooling system, lubrication, air intake/exhaust, control system, ignition/heating, starting/stopping)
• 2 — Transmission (torque converter/clutch, mechanical transmission, lubrication, cooling, control system)
• 3 — Power transmission (drive shaft, drive axle, differential, planetary wheel-ends)
• 4 — Brakes (service brake system, parking brake, hydraulic brake valve, drive wheel brake, oil cooler and filter)
• 5 — Steering (steering valve orbitrol, steering cylinder, steering axle, hydraulic steering, joystick steering)
• 6 — Wheel suspension (steering axle, steering wheel suspension, tyre and rim, air pressure gauge)
• 7 — Load handling (lifting/lowering cylinders, hydraulic boom, protruding cylinder, side-shift, positioning, rotation, tilt, load carrying, twistlock, additional functions)
• 8 — Control and monitoring system (electronic installation, angle sensors, frame monitoring)
• 9 — Frame, body, cab and accessories (instruments, restraints, seats, HVAC, wipers, lighting, communication systems, glass/windows/mirrors, cab structure and suspension, cab interior, frame, body structure, central lubrication)
• 10 — Common hydraulics (tanks and accumulators, pumps, hoses/pipes/valves, temperature control, cleaning, hydraulic oil)
• 11 — Common electrics (frame installation, security, batteries, alternator, distribution, control units, communication)
• 12 — Common pneumatics
• D — Numerical register (part number index)
• E — Standard parts list
• F — Additional documentation
• G — Feedback form

What this gives a technician or parts manager is a complete, machine-specific map of the DRF 100. Every assembly is broken down into its constituent parts — down to individual seals, bearings, fasteners and washers — with the illustration showing exactly where each item fits and the accompanying table giving the part number, description and quantity required. The numerical register under tab D allows a part number to be looked up directly and traced back to the group and page where it appears, which is faster than browsing illustrations when the part number is already known.

Why the Illustrated Format Matters

Ordering the wrong part for a reachstacker is expensive and time-consuming. This catalogue is built around exploded-view illustrations that show the physical relationship between components — how a cylinder seals, how a planetary gear set stacks, how a hydraulic valve block is ported, how the cab suspension rails and rollers are arranged. That visual context is what prevents ordering a seal kit for the wrong bore, a gear for the wrong tooth count, or a cylinder head gasket for the wrong engine variant. The bilingual Swedish/English descriptions and the inclusion of footnotes and standard-part listings add further precision.

Engine and Drivetrain Coverage

The engine groups in this catalogue cover the specific power units used in the DRF 100 build series, including the SISU, TAD760VE, TAD762VE and QSB6.7 variants with their respective TE17311, FTE17311 and later serial ranges. Separate sections address the fuel system (tank, mounting, fuel filter, water separator, injection system, UREA tank and pump unit for TAD762VE, sensors and contacts), the cooling system (water pump, thermostat, radiator, fan drive, fan and fan ring, oil cooler), the lubrication system (oil sump, oil pump, dipstick, oil filter, contacts and sensors), the air intake and exhaust (air cleaner, turbocharger, exhaust pipes, UREA exhaust system), and the engine control system (ECU, wiring, sensors). For the transmission, the catalogue breaks down the torque converter housing, drive plates, converter group, pump drive, charging pump, gear sets, clutch groups, output shaft, oil filter and control valve.

Hydraulics, Electrics and Load Handling

The load-handling section (Group 7) is extensive because the DRF 100 is a reachstacker — it covers the lifting and extension cylinders, the hydraulic boom (multiple part numbers by serial range), the protruding cylinder, the side-shift carriage and cylinder, the positioning and spreading cylinders, the rotation yoke and hydraulic motor, the tilt frame and beam hydraulics, twistlocks and twistlock cylinders, and the associated hydraulic valves, hoses and fittings. Group 10 covers the common hydraulic system — the oil tank and filters, the hydraulic pumps, the main control valves, the oil cooler and the temperature/cleaning components. Group 11 covers the common electrics — batteries, battery disconnector, main fuses, alternator, distribution cubicles, control units and communication installations.

How to Use This Catalogue

Each group begins with its own index and page numbering. On an illustration page you will see the figure number and the position numbers; on the facing text page you will find the group number, position number, part number, description (Swedish and English), quantity, and any footnotes. Where a part is included in a larger assembly, its description is indented under the parent unit and preceded by level dots — so if you order the complete unit, you automatically receive the indented parts. If you are uncertain of a part number, the catalogue advises noting the machine type, serial number, engine and gearbox numbers from the machine plates, plus the catalogue issue number.

Who This Is For

This PDF is for mechanics, fleet maintenance planners, parts managers and owners of Kalmar DRF 100 machines who need to identify and order replacement components correctly. It is equally useful for understanding how the machine is assembled, for verifying that a quoted part number is correct for a particular serial range, and for preparing parts lists ahead of planned maintenance or rebuild work.

Get the Complete DRF 100 Parts Catalogue

With 2,379 pages covering every major assembly — engine, transmission, driveline, brakes, steering, suspension, load handling, monitoring, cab, frame, hydraulics, electrics and pneumatics — this Kalmar DRF 100 spare parts catalogue gives you the full illustrated breakdown in one document. It supports accurate part identification, correct quantities, and proper serial-number matching, which means fewer order errors, less downtime, and repairs done with the right components the first time. The PDF is delivered instantly after purchase, works on any device, and can be printed for workshop use or searched on screen when you already know the part number and need to confirm where it belongs.

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