Kalmar DRU450-62S5 Reachstacker Parts Catalogue 2018 – Serial H11600092 PDF

Description

Kalmar DRU450-62S5 Reachstacker Parts Catalogue – Serial H11600092

This is the complete Kalmar parts catalogue for the DRU450-62S5 reachstacker, published 2018-11-08 for machine serial number H11600092. At 768 pages, it is the definitive reference for anyone who needs to identify, order or cross-check any spare part on this exact machine — from a single O-ring in the steering valve to a complete toplift spreader assembly.

File Details

• Document type: Parts Catalogue (spare parts identification and ordering)
• Brand: Kalmar
• Model: DRU450-62S5 reachstacker
• Serial number covered: H11600092
• Document number: H11600092
• Publication date: 2018-11-08
• Language: English
• Page count: 768 pages
• File format: PDF

Chapters Covered

The catalogue is organised by Kalmar’s standard group numbering, so every section maps directly to a system on the machine:

• 0000 Complete Machine – additional information, documentation kit, service kit, signs, plates, diagrams
• 0100 Engine – engine installation, engine assembly (TAD1150VE, 235 kW), fuel system, fuel injection, fuel filter, fuel pump, fuel injector, sensors, cylinder head, cylinder block, crank mechanism, valve cover, valve mechanism, flywheel, flywheel housing, timing gear, camshaft, turbocharger, exhaust pipe, heat protection, intake manifold, crankcase ventilation, water pump and thermostat, fan drive, oil cooler, lube system and oil pump, oil filter housing, controller, electric system, engine heater, starter element, starter motor, alternator, engine suspension
• 0102 Fuel System – engine fuel system
• 0106 Air Intake and Exhaust Outlet – engine cooling system, radiator, air cleaner, exhaust system
• 0109 Engine Control System – electrical installation, engine
• 0200 Transmission – gearbox (Kessler), converter housing, transmission case, flexplate, pump drive assembly, gear clutch groups, output shaft, flange, turbine shaft, idler high, converter, oil filter assembly, rear cover, control valve, regulator valve, back pressure valve
• 0208 Transmission Control System – installation, ECU, wiring harness
• 0300 Driveline/Axle – cardan axle installation, propeller shaft, drive axle (Kessler D102), drive axle casing, differential carrier, drive wheel brake, parking brake
• 0400 Brakes – power-assisted brake system, brake valve assembly, hydraulics for brake system (drive axle and frame), valve plate, oil cooler, high pressure filter
• 0500 Steering – power assisted system, steering axle assembly, steering arm, steering wheel suspension, hub, cylinder, hose chart, steering valve, hydraulics for steering
• 0600 Suspension – tyres and rims, air valve, wheel (Advance 18.00×25)
• 0700 Load Handling – lifting/lowering, hydraulics servo system installation, valve plates, pressure filter, hydraulics lift, valve plate lift, electric valve, lifting boom, external boom, bracket, shaft, cylinder, extension cylinder, tilt hydraulics chassis, tilt cylinder, hydraulics boom, valve plate extension, load carrier, attachment toplift, spreader assembly, slide piece, hydraulic motor assembly, gear, hydraulic motor, side shifting carriage, beam lower support, cylinder, T-balk assembly, lifting eye bolt, twistlock cylinder, turning device, hydraulics assembly, valve assembly, turning device assembly, hydraulic motor rotation, electric equipment spreader, hydraulics
• 0710 Other Functions – electrical installation boom, sensor length, warning lamp
• 0900 Frame, Body, Cab and Accessories – controls and instruments, control lever joystick, cover operating lever, control panel switch assembly, switch panel, steering column assembly, control lever multipurpose, steering valve, ignition key switch, display unit, electrical installation boom nose, seat, driver’s seat assembly, bracket, seat fabric, heating ventilation and air conditioning, air conditioning cabin, drying filter installation, lighting system, working lights boom, signalling system, electrics, entertainment and communication, glass/windows/mirrors, rear view mirror, cab structure and suspension, cab suspension frame, cover plates, cab standard, window installation, slide windows, cab, display unit, electrical installations, air conditioning installation, air conditioning unit, window wipers, wiper, fluid body tank installation, details, door accessories right and left, door holder, cabin accessories, mirror assembly, grab handle assembly, door stopper, coat hook assembly, cover plate assembly, clamping strip, textile insulation, cab interior assembly, insulation outer, insulation, electrics cab distribution box, clamping strip, electrical installation cab front and rear
• 0912 Frame / 0913 Body – sweep left and right, battery casing, fuel tank assembly, filler cap, breathing filter, hydraulic oil tank assembly, filter complete, counterweight
• 1000 Common Hydraulics – pumps, hydraulics pump, pump assemblies, hoses pipes and valves, cab hydraulics assembly, hydraulics control valve, control valve, temperature control, cleaning and hydraulic oil, hydraulics oil cooler, oil cooler complete, filter
• 1100 Common Electrics – distribution of electricity, electrical installation cab, display unit bracket, display, electrical installation chassis, main switch, main power switch, lamp supports front and rear, reverse alarm, electric cabinet, edge list, edge strip, clamping strip

This Kalmar DRU450-62S5 parts catalogue covers every mechanical, hydraulic, electrical and body system on the machine. Each chapter opens with a labelled exploded illustration or plane view on one page and a detailed parts list on the facing page, giving position number, Kalmar part number, description, quantity and unit for every component. Underlined descriptions indicate subcomponents — the parts list then breaks down into a subassembly with its own dedicated parts list. That hierarchical structure means a mechanic can drill from a complete boom assembly all the way down to an individual circlip without leaving the PDF.

What a Parts Catalogue Actually Gives You

A workshop manual tells you how to repair a machine. A parts catalogue tells you what the machine is made of. This Kalmar DRU450-62S5 parts book does the second job in exhaustive detail, and for a reachstacker working in a port or intermodal yard, that is often the harder information to lay hands on. When a hose fails, a sensor drops out, or a twistlock cylinder starts weeping, the first question is rarely “how do I fix it?” — it is “what is the part number, and how many do I need?” This catalogue answers that question for the entire DRU450-62S5, serial H11600092, down to the last O-ring.

The exploded views are the real working tool here. Because every illustration carries numbered balloons that correspond directly to the parts list, you can identify a component visually even if you do not know its name. That matters on a reachstacker where Kalmar’s own terminology (T-balk, slide piece, turning device, boost screw, spreader beam) may not match the words a technician would use on the shop floor. Seeing the drawing, matching the balloon, reading the part number — that is the whole workflow, and it is far quicker than reverse-engineering a part from a parts counter diagram.

The catalogue also covers both sides of the driveline. The Kessler D102 drive axle is broken down through its casing, differential carrier, drive wheel brake and parking brake parts lists. The Kessler gearbox is split into converter housing, transmission case, flexplate, pump drive, five separate gear clutch groups, output shaft, flange, turbine shaft, idler, converter, oil filter, rear cover, control valve, regulator valve and back pressure valve. For anyone maintaining a DRU450-62S5, that level of granularity on the transmission alone justifies having the document on hand.

The engine section is equally thorough. The TAD1150VE — the 235 kW engine fitted to this machine — is covered from complete engine installation and suspension down through fuel system, injection system, filters, pump, injectors, sensors, cylinder head, cylinder block, crank mechanism, valve cover, valve mechanism, flywheel, flywheel housing, timing gear, camshaft, turbocharger, exhaust pipe, heat protection, intake manifold, crankcase ventilation, water pump and thermostat, fan drive, oil cooler, lube system, oil filter housing, controller, electric system, engine heater, starter element, starter motor and alternator. Each of those has its own parts list with position numbers and part numbers.

For the load handling end of the machine, the catalogue goes deep into the toplift attachment — spreader assembly, T-balk assembly, side shifting carriage, slide piece, hydraulic motor assembly, chain installations, twistlock cylinders, turning device, slewing bearing, hydraulic motors for rotation, and the electrical equipment for the spreader. This is where most reachstacker wear and tear happens, and having the exploded views and part numbers for every slide piece, chain fastener, adjustment plate and locking plate is what makes the difference between a two-day repair and a two-week wait.

Who This DRU450-62S5 Parts Catalogue Is For

This is a working document for the people who keep a DRU450-62S5 running: fleet maintenance planners, port equipment workshops, independent heavy equipment mechanics, parts managers, and owners who prefer to order the right part the first time. It suits anyone who already has a machine with serial number H11600092, or anyone working on a DRU450-62S5 who needs to confirm part numbers and quantities before placing an order.

Because the parts lists include subcomponent breakdowns, the catalogue also helps with component-level repair rather than just whole-unit replacement. A steering cylinder, for example, is not just a black box — the catalogue breaks it down into seal kit, piston rod, guide bushing and pipe, each with its own part number. The same applies to the tilt cylinder, extension cylinder, lift cylinder, twistlock cylinder and the hydraulic motors in the spreader. That means a workshop can reseal or rebuild rather than replace, which is a significant cost difference on equipment of this class.

The catalogue also documents the electrical side: wiring harnesses, sensors, relays, fuse boxes, control units, lamp supports, work lights, flashers, reverse alarm, battery cables, main switch, display unit, and the various electrical installation sections for the cab, chassis and boom. For a 2018 reachstacker with extensive electronic control, that coverage is essential when diagnosing electrical faults or replacing damaged harnesses.

Buying the Kalmar DRU450-62S5 Parts Catalogue

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You get the complete 768-page Kalmar DRU450-62S5 parts catalogue as an instant PDF download. No shipping, no waiting, no physical binder to lose on site. Open it on a laptop in the workshop, a tablet next to the machine, or a phone on the yard — and print only the pages you need. Every part number, every quantity, every exploded view for serial number H11600092 is in one file. For any workshop or fleet that runs a DRU450-62S5, this is the reference you reach for before you pick up the phone to order parts.