Komatsu CX Series Forklift Trucks Parts Manual PM212-6 – Gas, LP & Diesel Models PDF

Description

Komatsu CX Series Forklift Trucks Parts Manual PM212-6

This Komatsu CX Series Forklift Trucks Parts Manual PM212-6 is the complete parts reference for CX Series forklift trucks in the serial number range 100001A through 129999A. It covers gasoline and LP models FG35S/45S-7, FG35BCS/45BCS-7, FG40/45-7, and FG50AT2-7, along with diesel models FD40/45-7 and FD50AT2-7. The manual provides exploded-view illustrations, itemized parts lists, part numbers, quantities, and serial-number applicability for engine, chassis, mast, transmission, hydraulic, electrical, brake, steering, and operator compartment components.

File Details

• Manual Type: Parts Manual / Parts Catalog
• Brand: Komatsu
• Models Covered: CX Series Forklift Trucks (FG and FD series)
• Document Number: PM212-6
• Serial Number Range: 100001A-129999A
• Engines Covered: TB42 (Gasoline/LP), 6D102E (Diesel)
• Language: English
• Page Count: 778 pages
• File Format: PDF
• Publication Date: 2004

Chapters Covered

The manual is organized into manufacturer chapter groupings covering the complete machine. Major sections include:

• Chapter 00 – Recommended Stock List (RSL): Brake system, cooling system, drive axle, electrical, exhaust system, hydraulic system, outer panels, overhead guard, power steering, steer axle, tilt cylinder, transmission (indoor/outdoor), engine (TB42 and 6D102E), LPG, paint, and mast components.
• Chapter 01 – Engine and Related Parts: TB42 and 6D102E engine mounting parts, air intake connections, air cleaner, pump drive systems, drive shaft assembly, short block, cylinder block and oil pan, cylinder head and rocker cover, crankcase ventilation, piston/crankshaft/flywheel, camshaft and valve mechanism, front cover and fitting, intake and exhaust manifolds, lubricating system, carburetor, fuel strainer, air horn, fuel pump, mechanical governor, exhaust tube, water pump and fan, water piping and thermostat, ignition system, distributor, vacuum piping, alternator fitting, alternator (35 AMP and 50 AMP), alternator (LS, GS-Rated, sealed), starter motor, gasket set, LPG dual-fuel system, LPG fuel system, LPG bracket kit, and diesel engine components including cylinder head, heater adaptor, rear hanger, valve covers, air intake connector, air intake heater, heater switch, exhaust connection, exhaust manifold, thermostat and housing, oil pressure switch, cylinder block, front cover, cam follower cover, oil pan mounting, oil level dipstick, oil pan and suction tube, flywheel housing, flywheel, crankshaft assembly, piston assembly, crankshaft pulley, rocker arm assembly, tappet, camshaft assembly, front gear train cover, tachometer drive cover, noise baffle plate, oil pump, oil filter assembly, fuel injection pump, fuel inlet and outlet joint caps, fuel injection pump mounting, fuel filter, fuel filter piping, fuel injection piping, cylinder block blind cover, injection nozzle, fuel return, water pump, water inlet connector, water connector plug, cooling fan drive pulley assembly, cooling fan assembly, alternator assembly, alternator belt and tensioner, alternator mounting, starter, starting motor mounting, and repair parts.
• Chapter 03 – Exhaust System: Muffler and exhaust connections for TB42 and 6D102E engines.
• Chapter 04 – Cooling System: Radiator (torque converter spec), radiator piping, torque converter cooler piping, and reservoir tank.
• Chapter 05 – Fuel System Gas/Diesel: Gasoline and diesel fuel system components.
• Chapter 06 – Fuel System LPG: Referenced to correct engine chapter.
• Chapter 13 – Torque Converter: Referenced to Chapter 15 – Transmission.
• Chapter 15 – Transmission – Torqflow Type: Torqflow transmission indoor cushion tire models, front section detail, back section detail, output gear detail, differential, torque converter pneumatic tire models, case single speed, case two-speed, gear/shaft single speed, gear/shaft two-speed FWD/REVERSE, gear/shaft two-speed HIGH, hypoid gear, oil cooler piping, control valve, and solenoid valve.
• Chapter 21 – Drive Axle: Drive axle for FG(D)40Z, FG(D)40/45/50, FG35S/45S and FG35BCS/45BCS, plus differential gear.
• Chapter 24 – Steer Axle: Steering axle for outdoor pneumatic tire models, indoor cushion tire models, and FG(D)50AT2.
• Chapter 27 – Front Wheel / Tire, Drive: Front wheel assemblies for single and dual wheel configurations, cushion and pneumatic tires, and front fenders.
• Chapter 28 – Rear Wheel / Tire, Steer: Rear wheel pneumatic and cushion configurations.
• Chapter 30 – Brakes, Service / Parking: Brake systems for FG(D)40ZT/40ZT2, FG(D)40/45 and FG50AT2-7, FG35S/45S and FG35BCS/45BCS, parking brake lever, brake piping, and master cylinder.
• Chapter 33 – Steering, Handwheel Assembly: Referenced to section 34-1110.
• Chapter 34 – Steering, Column Assembly: Steering column assembly, steering wheel assembly, and steering valve orbital.
• Chapter 36 – Pedal, Brake & Inching: Brake and inching pedal assemblies.
• Chapter 37 – Pedal, Accelerator: Accelerator pedal components.
• Chapter 41 – Frame / Chassis: Frame, counterweight, counterweight insulator, and fuel cap.
• Chapter 50 – Outer Panel, Overhead Guard, Operator Compartment: Operator seat, dashboard, dashboard covers, meter panel, floor plate, floor mat, step and tilt cylinder cover, bonnet, sub-bonnet, overhead guard, overhead guard mounting parts, lamp guard, insulator, outer panels, counterweight panels, and front fenders.
• Chapter 55 – Electrical System: Dashboard wiring, head lamp, battery (single and dual), combination switch (1-speed and 2-speed), engine wiring, LPS/US/GS rated units, and fuel sending unit.
• Chapter 60 – Pump, Hydraulic: Hydraulic pump for diesel and gasoline/LP trucks, brake supply pump (piggy-back), and parts detail.
• Chapter 61 – Hydraulic Control Valve: 3-spool and 4-spool control valve assemblies, control valve levers, and seal/conversion kits.
• Chapter 64 – Cylinder, Tilt: Tilt cylinder for pneumatic and cushion tire models.
• Chapter 65 – Cylinder, Power Steering: Power steering cylinder assemblies.
• Chapter 66 – Hydraulic Systems: Hydraulic tank cover, hydraulic piping (pump-to-control valve, tilt cylinder, power steering, return, mast lift, brake booster), and components.
• Chapter 72 – Masts: 80D-MS, 80D-MT, 100D-MS, 100D-MT, 110D-MS, and 110D-MT mast configurations covering safety decals, main lift cylinder, free lift cylinder, outer upright, intermediate upright, inner upright, carriage (6-roller and 8-roller), hoist chains, free lift hose, load backrest, mast installation accessories, lowering control valve, internal hose reeving (single and double function), and recommended stock lists.
• Chapter 83 – Options: Back-up alarm, strobe lights, low fuel alarm, hose guards, engine protection system, speed control system, heat shield, rear work lights, and paint codes.
• Chapter 93 – Forks: Standard taper, full taper, and polished forks in various capacities and lengths.
• Chapter 94 – Attachments: Side-shifters for 10,000 and 11,000 lb. capacities.
• Chapter 96 – Nameplates and Decals: Top and sides, back view and detail, dashboard, battery, fan shroud, and steering column decals.
• Chapter 97 – Service Kits: Transmission seal kits, converter seal kits, brake shoe kits, master cylinder kits, wheel cylinder repair kits, hub seal kits, steering cylinder seal kits, kingpin bearing kits, hydraulic valve kits, hose kits, hydraulic pump seal kits, orbital steering valve seal kit, tilt cylinder seal kits, LPG conversion kits, and LP tanks.
• Chapter 99 – Appendix – Numerical Parts Index: Complete numerical index of all part numbers with page references.

This Komatsu CX Series forklift parts manual is a comprehensive component identification resource. It provides exploded-view illustrations with item numbers that correspond directly to the parts lists, allowing technicians and parts personnel to visually locate components and order the correct part numbers. The manual covers the TB42 gasoline/LP engine and the 6D102E diesel engine in full detail, along with every major system on the truck: transmission, drive axle, steer axle, brakes, steering, hydraulics, electrical, masts, and operator compartment. The parts lists include part numbers, descriptions, quantities, and serial number applicability, so you can confirm fitment for your specific machine. Whether you are rebuilding a 6D102E diesel engine, servicing a Torqflow transmission, repairing a mast, replacing hydraulic hoses, or ordering brake components, the Komatsu CX Series parts manual PM212-6 gives you the exact part numbers and exploded views needed to get the right parts the first time.

Why This Parts Manual Matters for Your CX Series Forklift

Ordering the wrong part for a forklift is costly and time-consuming. This manual eliminates guesswork by showing you the exact part number for every component on your machine. The exploded diagrams let you see how parts fit together, which is essential when a component has multiple sub-parts or when a serial number break affects which part you need. The recommended stock list helps fleet managers identify the fast-moving parts worth keeping on the shelf. For anyone maintaining, repairing, or restoring a Komatsu CX Series forklift, this parts book is the definitive reference for part identification and ordering.

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Instant PDF Delivery

This Komatsu CX Series forklift parts manual PM212-6 is delivered as an instant PDF download after payment. There is no shipping, no waiting for a physical book, and no risk of a damaged or lost package. The file works on any device — desktop, laptop, tablet, or smartphone — and can be printed for use in the shop. Whether you need to look up a single part number or reference the entire parts catalog for your FG35, FG40, FG45, FG50, FD40, FD45, or FD50 forklift, you will have immediate access to the information.