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Komatsu GD705-5 Motor Grader Operation & Maintenance Manual – Serial 26001 and Up

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Complete Komatsu GD705-5 Motor Grader Operation & Maintenance Manual covering serial numbers 26001 and up. Includes full safety, operation, maintenance, troubleshooting, and specification content in a single PDF.

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Description

Komatsu GD705-5 Motor Grader Operation & Maintenance Manual

This is the complete Operation & Maintenance Manual for the Komatsu GD705-5 Motor Grader, covering machines with serial numbers 26001 and up. Published by Komatsu under document number PEN00687-00, this manual provides the full scope of information required to operate and maintain the GD705-5 safely and correctly, from daily checks and operating procedures through to periodic maintenance schedules and troubleshooting.

Whether you own a GD705-5, have one in your fleet, or are responsible for servicing one, this Komatsu GD705-5 Motor Grader Operation & Maintenance Manual gives you the procedures, specifications, and safety information that the manufacturer intended operators and maintenance personnel to follow. It is the reference document that should be kept near the machine and reviewed by anyone who comes into contact with it.

File Details

  • Manual Type: Operation & Maintenance Manual
  • Brand: Komatsu
  • Model: GD705-5 Motor Grader
  • Serial Numbers: 26001 and up
  • Document Number: PEN00687-00
  • Publication Date: December 2013
  • Language: English
  • Page Count: 343 pages
  • File Format: PDF

Chapters Covered

  • Before Reading This Manual β€” How to use the manual, SI units, safety alert symbols, serial number and distributor tables
  • Safety Information β€” Signal words, safety alert symbol, intended use, machine directions, visibility standards
  • Safety Labels β€” Position diagrams, label descriptions, part numbers, maintenance of labels
  • General Precautions Common to Operation and Maintenance β€” Before starting operation, understanding the machine, protective equipment, fire prevention, getting on and off, emergency exit
  • Precautions for Operation β€” Jobsite investigation, loose ground, high-voltage cables, visibility, signalman signals, asbestos dust, starting engine, cold areas, booster cables
  • Precautions for Maintenance β€” Warning tags, workplace cleanliness, authorized personnel, working at high places, under machine, proper tools, welding, battery handling, high-temperature coolant and oil, high-pressure oil and fuel, accumulator and gas spring, compressed air, air conditioner maintenance, waste disposal
  • Tires β€” Handling tires, storing tires, safety precautions
  • Operation β€” General view, explanation of components, monitor panel, switches, control levers and pedals, machine operation, moving off, traveling, turning, work equipment operation, parking, locking, transportation, cold weather operation, long-term storage, troubleshooting
  • Maintenance β€” Guides to maintenance, outlines of service, wear parts, recommended fuel/coolant/lubricant, standard tightening torques, periodic replacement of critical parts, maintenance schedule chart, service procedures by interval
  • Specifications β€” Operating weight, engine model, rated horsepower, dimensions, travel speeds
  • Attachments and Options β€” Handling blade accumulator
  • Index β€” Alphabetical reference

The Komatsu GD705-5 Motor Grader Operation & Maintenance Manual is structured to support both the operator and the maintenance technician. The early chapters establish safe working practices and the correct use of safety labels, while the Operation section walks through every control, monitor, and procedure needed to run the machine correctly. The Maintenance section provides the scheduled service intervals, fluid capacities, torque values, and step-by-step procedures for everything from daily checks to 8000-hour service items. The Troubleshooting chapter helps diagnose and address common problems, and the Specifications section provides the reference data needed when planning work or ordering parts.

What This Manual Enables You to Do

With this GD705-5 Operation & Maintenance Manual on hand, you can carry out the full range of tasks that keep a motor grader productive and safe. That includes performing walk-around checks, starting and stopping the engine correctly (including cold-weather starting), moving off in both Manual and Torque Converter Auto modes, operating the blade and other work equipment, parking and locking the machine, and preparing it for transportation. On the maintenance side, the manual supports routine lubrication, fluid level checks, filter and oil replacement, brake and steering checks, tire inspection, and periodic replacement of safety-critical parts.

Because the manual gives the manufacturer’s specified procedures, torque values, clearances, and fluid capacities, it helps prevent the guesswork that leads to damaged components, shortened service life, or unsafe operating conditions. The troubleshooting section alone can save significant downtime by helping identify the cause of electrical, chassis, or engine problems before they become major failures. For anyone responsible for a GD705-5, having this Komatsu GD705-5 Motor Grader Operation & Maintenance Manual available as a PDF means the right information is always at hand.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œKomatsu GD705-5 Motor Grader Operation & Maintenance Manual – Serial 26001 and Up” are as follows:

COVERp. 1
FOREWORDp. 2
BEFORE READING THIS MANUALp. 3
SAFETY INFORMATIONp. 4
INTENDED USEp. 5
USE OF MACHINEp. 5
DIRECTIONS OF MACHINEp. 5
VISIBILITY FROM OPERATOR'S SEATp. 6
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTORp. 7
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATEp. 7
ENGINE SERIAL NO. PLATE POSITIONp. 7
SERVICE METER POSITIONp. 8
TABLE TO ENTER SERIAL NO. AND DISTRIBUTORp. 8
CONTENTSp. 9
SAFETYp. 12
SAFETY INFORMATIONp. 13
SAFETY LABELSp. 16
POSITION FOR ATTACHING SAFETY LABELSp. 17
SAFETY LABELSp. 18
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCEp. 25
PRECAUTIONS BEFORE STARTING OPERATIONp. 25
PREPARATIONS FOR SAFE OPERATIONp. 25
FIRE PREVENTIONp. 27
PRECAUTIONS WHEN GETTING ON OR OFF MACHINEp. 28
DO NOT GET CAUGHT IN WORK EQUIPMENTp. 30
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURESp. 30
UNAUTHORIZED MODIFICATIONp. 31
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONSp. 31
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDINGp. 31
PRECAUTIONS FOR OPERATIONp. 32
PRECAUTIONS FOR JOBSITEp. 32
STARTING ENGINEp. 34
OPERATIONp. 37
TRANSPORTATIONp. 41
TOWINGp. 42
PRECAUTIONS FOR MAINTENANCEp. 43
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCEp. 43
PRECAUTIONS FOR INSPECTION AND MAINTENANCEp. 47
TIRESp. 52
OPERATIONp. 54
GENERAL VIEWp. 55
GENERAL VIEW OF MACHINEp. 55
GENERAL VIEW OF CONTROLS AND GAUGESp. 56
EXPLANATION OF COMPONENTSp. 59
MONITOR PANELp. 59
OTHER FUNCTIONS OF MACHINE MONITORp. 79
SWITCHESp. 87
CONTROL LEVERS, PEDALSp. 103
DUST INDICATORp. 115
ARTICULATE LOCK PINp. 115
FUSE BOXp. 116
SLOW BLOW FUSEp. 117
ELECTRIC POWER TAKEOFFp. 118
HANDLING BATTERY DISCONNECT SWITCHp. 119
OPENING, CLOSING CAB DOORSp. 120
BACKUP ALARMp. 121
CAR RADIOp. 122
AIR CONDITIONERp. 126
OPERATION MANUAL STORAGEp. 130
TOOL BOXp. 130
GREASE PUMP HOLDERp. 131
CUP HOLDERp. 131
ASHTRAYp. 131
FIRE EXTINGUISHERp. 131
HANDLING MACHINES EQUIPPED WITH KOMTRAXp. 132
OPERATIONp. 133
CHECK BEFORE STARTING ENGINEp. 133
STARTING ENGINEp. 152
OPERATIONS, CHECKS AFTER STARTING ENGINEp. 158
STOPPING ENGINEp. 160
CHECK AFTER STOPPING ENGINEp. 160
TRAVELING POSTURE FOR MACHINEp. 161
MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPINGp. 162
TURNING MACHINEp. 173
OPERATING WORK EQUIPMENTp. 176
WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADERp. 182
PRECAUTIONS WHEN OPERATIONp. 203
ADJUSTING WORK EQUIPMENT POSTUREp. 208
PARKING MACHINEp. 217
CHECKS AFTER COMPLETION OF OPERATIONp. 219
LOCKINGp. 220
HANDLING THE TIRESp. 221
SECONDARY STEERINGp. 221
TRANSPORTATIONp. 222
STEPS FOR TRANSPORTATIONp. 222
LOADING, UNLOADING WORKp. 222
PRECAUTIONS FOR LOADINGp. 223
LIFTING MACHINEp. 225
COLD WEATHER OPERATIONp. 227
PRECAUTIONS FOR LOW TEMPERATUREp. 227
CAUTIONS AFTER COMPLETION OF WORKp. 228
AFTER COLD WEATHERp. 228
LONG-TERM STORAGEp. 229
BEFORE STORAGEp. 229
DURING STORAGEp. 229
AFTER STORAGEp. 229
TROUBLESHOOTINGp. 230
AFTER RUNNING OUT OF FUELp. 230
WHEN LEANING PIPING IS DAMAGEDp. 230
TOWING THE MACHINEp. 231
IF BATTERY IS DISCHARGEDp. 233
IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLEp. 236
LOWERING WORK EQUIPMENT WHEN ENGINE IS STOPPED (RELEASE WORK EQUIPMENT OIL PRESSURE)p. 237
OTHER TROUBLEp. 239
MAINTENANCEp. 248
GUIDES TO MAINTENANCEp. 249
OUTLINES OF SERVICEp. 251
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINICp. 251
RELATING TO ELECTRIC SYSTEMp. 254
WEAR PARTSp. 255
WEAR PARTS LISTp. 255
RECOMMENDED FUEL, COOLANT, AND LUBRICANTp. 256
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATUREp. 257
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OILp. 258
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTSp. 259
TORQUE LISTp. 259
PERIODIC REPLACEMENT OF CRITICAL PARTSp. 260
CRITICAL PARTSp. 261
MAINTENANCE SCHEDULE CHARTp. 262
MAINTENANCE SCHEDULE CHARTp. 262
SERVICE PROCEDUREp. 264
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)p. 264
WHEN REQUIREDp. 265
CHECK BEFORE STARTINGp. 282
EVERY 50 HOURS SERVICEp. 283
EVERY 250 HOURS SERVICEp. 286
EVERY 500 HOURS SERVICEp. 299
EVERY 1000 HOURS SERVICEp. 309
EVERY 2000 HOURS SERVICEp. 319
EVERY 4000 HOURS SERVICEp. 327
EVERY 8000 HOURS SERVICEp. 330
SPECIFICATIONSp. 332
SPECIFICATIONSp. 333
ATTACHMENTS, OPTIONSp. 336
HANDLING BLADE ACCUMULATORp. 337
FEATURES OF BLADE ACCUMULATORp. 337
METHOD OF OPERATING BLADE ACCUMULATORp. 338
INDEXp. 340

Delivery

IMAGES PREVIEW

Komatsu GD705-5 Motor Grader Operation & Maintenance Manual - Serial 26001 and Up β€” PDF page 1 preview
Komatsu GD705-5 Motor Grader Operation & Maintenance Manual - Serial 26001 and Up β€” PDF page 17 preview
Komatsu GD705-5 Motor Grader Operation & Maintenance Manual - Serial 26001 and Up β€” PDF page 176 preview

This Komatsu GD705-5 Motor Grader Operation & Maintenance Manual is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no restrictions on where you can use it. The file can be viewed on any device β€” laptop, tablet, or smartphone β€” and specific pages can be printed whenever a paper copy is more convenient in the workshop or at the machine.

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