Komatsu HD785-7 Dump Truck Parts Book FEN02186-00-NI-02 Volume 2 PDF Download

Description

Komatsu HD785-7 Dump Truck Parts Book FEN02186-00-NI-02 Volume 2 of 2

This is the Komatsu HD785-7 Dump Truck Parts Book, document number FEN02186-00-NI-02, Volume 2 of 2. It covers the HD785-7 dump truck from chassis serial number N10561 and up, fitted with the SAA12V140E-3B-02 engine from engine number 505792 and up. Every section is presented as an illustrated figure group, with a numbered exploded view on one page and the matching Komatsu part number list on the facing page.

File Details

• Manual type: Parts Book (Parts Catalog)
• Brand: Komatsu
• Machine model: HD785-7 Dump Truck
• Engine model: SAA12V140E-3B-02
• Chassis serial coverage: N10561 and up
• Engine serial coverage: 505792 and up
• Document number: FEN02186-00-NI-02
• Volume: Volume 2 of 2
• Language: English
• File format: PDF
• Page count: approximately 880 pages

Chapters Covered

The parts book is organised into major sections, each split into figure groups. Volume 2 covers:

• Engine Cylinder Head and its Related Parts
• Engine Cylinder Block and its Related Parts
• Engine Cooling System
• Engine Electrical System
• Engine Accessories and Others
• Engine Marks and Plates
• Engine Related Parts (cooling tube, damper, fuel piping, air intake piping, wiring harness, engine mounting, pre-lubrication system)
• Frame and its Related Parts
• Operators Compartment and Control System
• Hydraulic System
• Cab and Cab Floor Group
• Platform and its Related Parts
• Guards and Covers
• Suspension, Wheel and their Related Parts
• Body
• Marks and Plates
• Auxiliary Parts and Tool
• Other Equipment
• Field Repair Service Parts (service kit tables)
• Numerical Index

Inside each figure group, the illustrated page shows the assembled component with numbered call-outs, and the facing page lists the corresponding index code, Komatsu part number, description, quantity per machine and the serial number range the part applies to. Where parts are interchangeable, superseded or supplied as assemblies, the Komatsu symbol table (explained at the front of the book) tells you which number replaces which, whether a part is only supplied as part of a set, and whether it is a kit or a semi-finished part.

Every HD785-7 dump truck owner, fleet workshop or field mechanic knows the value of ordering the right number the first time. This parts book is the reference that lets you do exactly that. Whether you are chasing a single bushing for a frame bracket, a full hoist cylinder seal kit, a wiring harness connector, a turbocharger internal part, a fan drive belt, a cab door lock, a rear combination lamp, or any of the many parts that keep a HD785-7 dump truck working, this PDF gives you the exact figure group, the index code, and the correct Komatsu part number to order.

The sections covering the Frame and its Related Parts are especially detailed, breaking the main frame down into the sub-assembly, bosses, pins, bushings and the various mounting brackets used with extra bad fuel and poor fuel specification, water and dust additional filter, engine exhaust brake system, auto spin regulator (ASR), battery disconnect switch, auto-greasing system, VHMS and ORBCOMM-equipped machines. That level of detail means no guessing which bracket goes where, even on a truck configured with factory options.

The Body section covers a wide range of dumper body configurations, including body without auto-greasing system with platform guard, body with muffler, body with muffler and auto-greasing system, coal body with auto-greasing system, KSA bodies with and without liner, bodies with auto-greasing system, spill guard 300 mm, side extension 200 mm, India half T12 / half T20 / full T12 / 2M T16 liners, body hoist cylinder inner parts and related parts, tailgate assembly and the engine exhaust gas box related parts. Whether you are working on a standard machine or an optioned machine with a specific body package, the correct figure group is here.

The Suspension, Wheel and their Related Parts section covers the rim assembly and its large bore valve components for both front and rear wheel positions, the mounting parts, several factory tire options including 27.00-R49 E4 VRLSA GP, 27.00-R49 E4 XDTA4 E4T, 27.00-R49 E4 XDTB E4T, 27.00-R49 E4 VMTPAZ GP, 27.00-R49 X-TRACTION RD B E4T TL and 27.00-R49 MUSCLEROK 52 PR, plus the rear suspension assembly (cylinder, rod, retainer, flange, bushings, O-rings, seal, dust ring, wear ring, U-packing, valve assembly, guard and clamp details) and the rear suspension pressure sensor.

The Hydraulic System section opens the hydraulic oil tank group up in full detail, covering the tank, oil filler cap lock and cover lock, hoist valve inner parts (three figure groups), hoist valve mounting, demand valve inner parts (three figure groups), demand valve mounting, transmission oil filter, coolant piping, suction piping, transmission piping, block, check valve inner parts, demand valve to filter piping, demand valve to steering valve, demand valve to hoist valve, hoist piping, return piping, transmission to hydraulic tank piping, emergency steering piping, sensor, steering and hoist piping, cap, dump control, mounting and clip details.

IMAGES PREVIEW

The Cab and Cab Floor Group section is one of the largest and covers every cab variant in the Volume 2 scope, including the km/h indication speedometer with sunvisor versions, the VAA variants, the survivor variants, the engine pre-lubrication system variants and their door, door lock, door cover, door related parts, glass window, antenna, wiper, sheet, accessory, roof pad, mark and plate, window, air conditioner filter, related parts, accelerator pedal, accelerator pedal mounting, brake control valve, brake hose, brake control sensor, inner parts of the air conditioner unit (two figure groups), air conditioner piping, dashboard (two figure groups), cab-in air duct, radio, monitor panel and switch, monitor panel, steering column, steering wheel and column, decal and operator’s seat subsections, plus operator’s seat related parts, dump control, lever, console box, cap, rear cover, auxiliary seat, fuse box and relay, relay, roll over angle sensor less, floor control, emergency steering timer, payload meter angle sensor, VHMS and parts for less pre-lube.

The Operators Compartment and Control System section and the Platform and its Related Parts sections cover the various platform group options including the VHMS and ORBCOMM, payload meter, battery disconnect switch, auto-greasing system, fast fill coupler, large pre-cleaner variants with their air cleaner, air cleaner related parts, platform, mudguard, handrail and toe guard figure groups. The platform groups are broken out for L.H. and R.H. platform variants, so ordering the correct side platform is straightforward.

The Guards and Covers section covers the radiator guard in several specification combinations (without engine emergency shut and sandy/dusty terrain arrangement with cold area specification A of -30 °C, extreme hot area specification with sandy/dusty terrain arrangement, sandy/dusty terrain arrangement with extreme hot area specification and engine emergency shut without battery disconnect switch, extreme hot area specification with sandy/dusty terrain arrangement and battery disconnect switch with engine emergency shut, extreme hot area specification with sandy/dusty terrain arrangement and battery disconnect switch, extreme hot area specification with battery disconnect switch, plain radiator guard), plus the engine hood without EC regulation arrangement, the fire protection covers for without muffler and with muffler configurations including engine rear cover, engine side cover, exhaust cover, cover, steering piping protection, front fenders, side working lamps, HID side working lamps, the fuel tank ladder, engine under guard and transmission under guard.

The Marks and Plates section covers the machine markings and safety decals for India, extra bad fuel and poor fuel specification, water and dust additional filter configurations in two parts, plus the caution plates for VHMS and ORBCOMM, the name plate for oil quick charge and coolant quick charge, and the engine marks and plates section (name plate and caution plate figure groups for EU safety regulation, North America EPA 2nd regulations, EU safety regulation, EPA regulations TPEM, with the EPA TPEM figure group appearing for both parts 1 and 2).

The Auxiliary Parts and Tool section covers the spare parts for extra bad fuel and poor fuel specification, water and dust additional filter configuration, general tool set hose and tool box, the oil quick charge unit without fuel quick coupler for left refueling (two figure groups), the coolant quick charge unit, the payload meter soft and the India manuals group. The Other Equipment section covers the Pm-Clinic connector, the air conditioner unit hose clamp and heater hose clamp for both the standard and EU REACH regulation variants, the cap lock, fuel tank with chain locking system, fire extinguisher options (English, 2 kg – ABC, 2 kg, 6 kg, French), auto fire suppression system for India, front drive shaft guard, rear drive shaft guard, parts for sandy and dusty terrain arrangement (hose and mounting parts), the auto-greasing system high pressure lubrication piping (two figure groups), front R.H., front L.H. and rear piping figure groups, auto-greasing system wiring harness, the Lincoln Auto-Lub system, Lincoln Auto-Lub system lubrication points, pump model 85471, repair part list, injector spare parts list, Lincoln Auto-Lub system injector bank monitoring device figure groups, the Auto Spin Regulator (ASR) steering sensor, wiring harness (two figure groups), valve (two figure groups), emergency engine shut-off switch, battery isolator switch box, battery cable, cover and guard, rear monitor, rear view camera, VHMS without ORBCOMM clamp and download box, VHMS with ORBCOMM clamp, download box and antenna, and the proximity warning device.

The Field Repair Service Parts section provides the Komatsu service kit tables and kit part breakdowns, including the service kit for torque converter (two kit codes), torque converter control valve, transmission, transmission control valve, hydraulic cylinder service kits, seal kit for hydraulic cylinder, service kit for grease pump and grease pump service kits, and the hydraulic cylinder seal kit for the hoist cylinder. These service kit tables are the fastest way to order a complete reseal or rebuild set instead of chasing individual seals.

The Numerical Index at the back of the book is the reverse-lookup tool that lets you search a Komatsu part number directly and instantly see which figure number, index code, and page in this parts book that part appears on. This is what makes the parts book genuinely fast in the workshop: if the part number is on a worn component or an old invoice, you can go straight from number to figure group instead of hunting through every section.

Because this is a Komatsu parts book, the parts shown are grouped the way Komatsu assembles the machine. That means you are not just reading a flat parts list. You are reading an illustrated build order. Every bracket, bolt, washer, bushing, hose, clamp, sensor, wiring harness, gasket, O-ring, seal, valve, cylinder, lamp, plate and decal for the HD785-7 dump truck is placed in its correct sub-assembly and given its correct index number, and the parts list tells you how many of each are used per machine, and, where serial numbers matter, which serial break the part applies to.

The illustrations also make this parts book useful for planning a job. If you need to replace one bracket on the main frame, the figure group shows you the surrounding parts, so you can see whether you also need to replace the bolts, washers, dowels, holders, locks, seals and dust covers that come off at the same time. If you are resealing a rear suspension cylinder, the illustrated parts group shows you the whole seal stack in order, so you can order the full set and not just the leaking seal.

Fleet workshops running multiple HD785-7 trucks from serial N10561 and up will find this parts book covers both the standard build and the many optioned configurations, because Komatsu has split the figure groups for the extra bad fuel and poor fuel specification, water and dust additional filter, engine exhaust brake system, ASR, battery disconnect switch, auto-greasing system, VHMS and ORBCOMM builds, as well as the cold area specification A of -30 °C and the extreme hot area specification. So even when two trucks came off the line with different option packages, the correct figure group is still here.

The HD785-7 is a large mining and quarry dump truck, and every downtime hour costs money. Being able to look up a part in seconds, order the exact Komatsu number, and avoid a wrong-part delivery is the difference between a quick repair and a lost shift. This Komatsu HD785-7 Dump Truck Parts Book, FEN02186-00-NI-02 Volume 2 of 2, gives you that lookup in a single PDF that opens on any laptop, tablet or phone in the workshop, in the field service van, or at the parts counter.

This PDF is delivered instantly after purchase. There is no shipping, no waiting for a courier, and no risk of a print copy getting damaged, lost, or out of date. Once downloaded, the file is yours to keep, search, and print as many pages as you need for the job at hand. Whether you print a single figure group to carry out to the truck or keep the whole book on a workshop tablet, the parts book is available the moment you need it.