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LEEBOY 3000C Force Feed Loader Operations Service & Parts Manual SN 131024 PDF DOWNLOAD
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Description
LEEBOY 3000C Force Feed Loader Operations, Service & Parts Manual SN 131024 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 3000C Force Feed Loader Operations Service & Parts Manual SN 131024 PDF DOWNLOAD
Language : English
Pages :250
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 3000C Force Feed Loader Operations Service & Parts Manual SN 131024 PDF DOWNLOAD
Safety............................................................. 13 Introduction....................................................... 15 Safety Precautions................................................. 16 Machine Precautions................................................ 19 Hot Material Precautions....................................... 19 Hydraulic Systems Precautions.............................. 19 Refueling Precautions.................................. 20 Battery Precautions................................ 20 Starting and Stopping Precautions.............. 20 Parking Precautions............................ 20 Operating Precautions.......................... 20 Poor Visibility................................ 21 Storage Precautions............................ 21 Maintenance Precautions........................ 21 Tire Precautions .............................. 22 Safety Labels...................................................... 23 Location....................................................... 23 Safety Decals Care......................................... 24 Decal Installation (Sticker Type)...................... 24 Decal Installation (Top Protected) ................ 24 Information and Specifications..................... 25 One Year Limited Warranty.......................................... 26 General Information and Specifications............................. 28 Torque Specifications.............................................. 31 Standard Inch Fasteners........................................ 31 Metric Fasteners........................................... 32 Hydraulic Fittings..................................... 32 Determining Proper Torque.......................... 33 Component Location................................. 37 Control Consoles................................................... 39 Operating Control Console...................................... 40 Conveyor/Feeder Control Panel.............................. 41 Direction Control Panel................................ 42 Operation.......................................... 43 General Information ............................................... 45 Receiving the Machine.......................................... 45 Initial and Daily Inspection............................... 45 Start-Up Procedure................................................. 46 Start-Up Procedure............................................. 46 Selecting High or Low Speed................................ 47 Forward And Reverse.................................... 48 Braking............................................ 48 Stopping The Engine............................ 48 Operation Adjustments ............................................. 49 Lever Linkages................................................. 49 Moldboard.................................................. 49 Feeder Assembly........................................ 50 Feeder Chains...................................... 50 Cam Roller Assembly............................ 51 Centering Conveyor Belt........................ 51 Operating Conveyor................................................. 52 Lift and Lower Conveyor ....................................... 53 Swivel Conveyor (Option)................................... 53 Loading Material................................................... 54 Transporting....................................................... 55 Loading........................................................ 55 Unloading.................................................. 55 Towing ............................................................ 56 Maintenance.................................................... 57 General Information................................................ 59 Safety Pins........................................................ 60 Maintenance Schedule............................................... 60 10-Hour or Daily Routine Maintenance........................... 61 50-Hour Routine Maintenance................................ 61 100-Hour or Monthly Routine Maintenance................ 61 250-Hour or Quarterly Routine Maintenance.......... 61 500-Hour or Semi-Annual Routine Maintenance.... 62 1000-Hour or Annual Routine Maintenance........ 62 2000-Hour or Annual Routine Maintenance........ 62 3000-Hour or Annual Routine Maintenance........ 62 Lubrication Points................................................. 63 Engine Maintenance................................................. 64 Check Engine Oil............................................... 64 Change Engine Oil.......................................... 64 Change Engine Oil Filter............................... 65 Air Filter ........................................ 65 Engine Drive Belt.............................. 66 Crankcase Ventilation Filter................... 67 Diesel Exhaust Fluid (DEF) System.............. 67 DEF Tank Filter................................ 68 DEF Dosing Unit Filter......................... 69 Cooling System..................................................... 69 Radiator Coolant............................................... 69 Replace Radiator Hoses .................................... 70 Fuel System........................................................ 70 Fuel Filters................................................... 70 Fuel Water Separator....................................... 71 Hydraulic System................................................... 72 Checking Hydraulic Oil Level .................................. 72 Changing Hydraulic Oil..................................... 72 Changing Hydraulic Oil Strainer........................ 73 Charge Filter...................................... 73 Pump Drive Gear Oil............................ 73 Transfer Case ................................. 74 Planetary Hub.................................. 74 Differential................................... 74 Electrical System.................................................. 75 Battery Servicing.............................................. 75 Lighting................................................... 76 Alternator Servicing................................... 77 Dielectric Grease.................................. 77 Tire Replacement................................................... 78 Replacing Components............................................... 79 Moldboard Cutting Edges........................................ 79 Moldboard Lift Cylinders................................... 79 Paddle Blades.......................................... 80 Conveyor Belt...................................... 80 Conveyor Head Pulley Bearing................... 81 Conveyor Lift Cylinders........................ 81 Front Conveyor Lift Cylinder................... 82 Steering Cylinder.............................. 82 Discharge Deflector Cylinder................... 83 Welding on Machine................................................. 83 Winterizing for Storage............................................ 84 Periodic Maintenance in Storage................................ 85 Removing from Storage...................................... 85 Troubleshooting.................................................... 86 Hydraulic Motor Installation Start-Up Procedure................ 86 Conveyor Chain Tension Slack Adjustment.................... 87 Troubleshooting Chart.................................. 88 Schematics......................................... 89 Group, Relays, Grid Heater......................................... 91 Part # 1013393................................................. 91 Panel, Instrument, Top Right (1 of 2).............................. 93 Part # 1014275................................................. 93 Panel, Instrument, Top Right (2 of 2).............................. 95 Part # 1014275................................................. 95 Panel, Instrument, Lower Right..................................... 97 Part # 1011646................................................. 97 Harness, Main (1 of 2)............................................. 99 Part # 1011644................................................. 99 Harness, Main (2 of 2).............................................101 Part # 1011644.................................................101 Harness, Engine (1 of 2)...........................................103 Part # 1013785.................................................103 Harness, Engine (2 of 2)...........................................105 Part # 1013785.................................................105 Schematic, Electrical (1 of 2).....................................107 Part # 1014932.................................................107 Schematic, Electrical (2 of 2).....................................109 Part # 1014932.................................................109 Harness, Emission Sensor...........................................111 Part # 1014278.................................................111 Hydraulic Schematic (1 of 2).......................................113 Part # 1014855.................................................113 Hydraulic Schematic (2 of 2).......................................115 Part # 1014855.................................................115 Hydraulic Hose Schematic (1 of 3)..................................117 Part # 1013188.................................................117 Hydraulic Hose Schematic (2 of 3)..................................119 Part # 1013188.................................................119 Hydraulic Hose Schematic (3 of 3)..................................121 Part # 1013188.................................................121 Illustrated Parts List.....................................123 Quick Reference ...................................................125 Loader Frame Assembly .............................................126 3000 Force Feeder Loader Auger Moldboard...........................128 3000 Force Feed Loader Tapered Moldboard (1 of 2).................130 3000 Force Feed Loader Tapered Moldboard (2 of 2).................132 FFLA Feeder Assembly - Auger (1 of 3)..............................134 FFLA Feeder Assembly - Auger (2 of 3)............................136 FFLA Feeder Assembly - Auger (3 of 3).............................138 FFLT Feeder Assembly - Tapered (1 of 3)............................140 Feeder Assembly - Tapered (2 of 3)...............................142 Feeder Assembly - Tapered (3 of 3)................................144 Front Axle Assembly................................................146 Rear End Assembly..................................................148 Gear Box (1 of 2).................................................150 Gear Box (2 of 2).................................................152 Hub Reduction......................................................154 Central Housing....................................................156 Brakes.............................................................158 Differential.......................................................160 Hydraulic Tank Group .............................................162 Fuel Tank Group ..................................................164 Conveyor Assembly..................................................166 Tail Pulley Group..................................................168 Head Pulley Assembly...............................................170 Cab Group .........................................................172 Cab Mirrors and Lights.............................................174 Cab (with Glass)...................................................176 Cab Door...........................................................178 Steering Wheel and Components......................................180 Instrument Panel Controls..........................................182 Relay Group........................................................184 Engine and Pumps...................................................186 Engine, T4F.......................................................188 Muffler and Air Cleaner Arrangement................................190 Radiator and Battery Arrangement...................................192 Hydraulic Group....................................................194 Mechanical Enclosures..............................................196 Engine Cover Assembly..............................................198 Direction Light Assembly...........................................200 Air Conditioning/Heat Option.......................................202 Radio Option.......................................................204 Swivel Conveyor Option.............................................206 Swivel Conveyor - Hydraulics Option (1 of 2).......................208 Swivel Conveyor - Hydraulics Option (2 of 2).......................210 Swivel Conveyor Assembly (1 of 2)..................................212 Swivel Conveyor Assembly (2 of 2)..................................214 Swivel Stand Option................................................216 Alphabetical Parts Index...........................................218 Safety............................................................. 13 Introduction....................................................... 15 Safety Precautions................................................. 16 Machine Precautions................................................ 19 Hot Material Precautions....................................... 19 Hydraulic Systems Precautions.............................. 19 Refueling Precautions.................................. 20 Battery Precautions................................ 20 Starting and Stopping Precautions.............. 20 Parking Precautions............................ 20 Operating Precautions.......................... 20 Poor Visibility................................ 21 Snow Removal................................... 21 Storage Precautions............................ 21 Maintenance Precautions........................ 21 Tire Precautions .............................. 22 Safety Labels...................................................... 23 Location....................................................... 23 Safety Decals Care......................................... 24 Decal Installation (Sticker Type)...................... 24 Decal Installation (Top Protected) ................ 24 Section 2.......................................................... 25 Limited Warranty Policy........................................ 26 General Information and Specifications......................... 28 Torque Specifications.......................................... 31 Standard Inch Fasteners.................................... 31 Metric Fasteners........................................... 32 Hydraulic Fittings......................................... 32 Determining Proper Torque.................................. 33 Section 3.......................................................... 37 Control Consoles............................................... 39 Operating Control Console.................................. 40 Conveyor/Feeder Control Panel.............................. 41 Direction Control Panel.................................... 42 Section 4.......................................................... 43 General Information ........................................... 45 Receiving the Machine...................................... 45 Initial and Daily Inspection............................... 45 Start-Up Procedure............................................. 46 Start-Up Procedure......................................... 46 Selecting High or Low Speed................................ 47 Forward And Reverse........................................ 48 Braking.................................................... 48 Stopping The Engine........................................ 48 Operation Adjustments ......................................... 49 Lever Linkages............................................. 49 Moldboard.................................................. 49 Feeder Assembly............................................ 50 Feeder Chains.............................................. 50 Cam Roller Assembly........................................ 51 Centering Conveyor Belt.................................... 51 Operating Conveyor............................................. 52 Lift and Lower Conveyor ................................... 53 Swivel Conveyor (Option)................................... 53 Loading Material............................................... 54 Transporting................................................... 55 Loading.................................................... 55 Unloading.................................................. 55 Towing ........................................................ 56 Maintenance........................................................ 57 General Information................................................ 59 Safety Pins........................................................ 60 Maintenance Schedule............................................... 60 10-Hour or Daily Routine Maintenance........................... 61 50-Hour Routine Maintenance................................ 61 100-Hour or Monthly Routine Maintenance................ 61 250-Hour or Quarterly Routine Maintenance.......... 61 500-Hour or Semi-Annual Routine Maintenance.... 62 1000-Hour or Annual Routine Maintenance........ 62 2000-Hour or Annual Routine Maintenance........ 62 3000-Hour or Annual Routine Maintenance........ 62 Lubrication Points................................................. 63 Engine Maintenance................................................. 64 Check Engine Oil............................................... 64 Change Engine Oil.......................................... 64 Change Engine Oil Filter............................... 65 Air Filter ........................................ 65 Engine Drive Belt.............................. 66 Crankcase Ventilation Filter................... 67 Diesel Exhaust Fluid (DEF) System.............. 67 DEF Tank Filter................................ 68 DEF Dosing Unit Filter......................... 69 Cooling System..................................................... 69 Radiator Coolant............................................... 69 Replace Radiator Hoses .................................... 70 Fuel System........................................................ 70 Fuel Filters................................................... 70 Fuel Water Separator....................................... 71 Hydraulic System................................................... 72 Checking Hydraulic Oil Level .................................. 72 Changing Hydraulic Oil..................................... 72 Changing Hydraulic Oil Strainer........................ 73 Charge Filter...................................... 73 Pump Drive Gear Oil............................ 73 Transfer Case ................................. 74 Planetary Hub.................................. 74 Differential................................... 74 Electrical System.................................................. 75 Battery Servicing.............................................. 75 Lighting................................................... 76 Alternator Servicing................................... 77 Dielectric Grease.................................. 77 Tire Replacement................................................... 78 Replacing Components............................................... 79 Moldboard Cutting Edges........................................ 79 Moldboard Lift Cylinders................................... 79 Paddle Blades.......................................... 80 Conveyor Belt...................................... 80 Conveyor Head Pulley Bearing................... 81 Conveyor Lift Cylinders........................ 81 Front Conveyor Lift Cylinder................... 82 Steering Cylinder.............................. 82 Discharge Deflector Cylinder................... 83 Welding on Machine................................................. 83 Winterizing for Storage............................................ 84 Periodic Maintenance in Storage................................ 85 Removing from Storage...................................... 85 Troubleshooting.................................................... 86 Hydraulic Motor Installation Start-Up Procedure................ 86 Conveyor Chain Tension Slack Adjustment.................... 87 Troubleshooting Chart.................................. 88 Group, Relays, Grid Heater......................................... 91 Panel, Instrument, Top Right (1 of 2).......................... 93 Panel, Instrument, Top Right (2 of 2).......................... 95 Panel, Instrument, Lower Right................................. 97 Harness, Main (1 of 2)......................................... 99 Harness, Main (2 of 2).........................................101 Harness, Engine (1 of 2).......................................103 Harness, Engine (2 of 2).......................................105 Schematic, Electrical (1 of 2).................................107 Schematic, Electrical (2 of 2).................................109 Harness, Emission Sensor.......................................111 Hydraulic Schematic (1 of 2)...................................113 Hydraulic Schematic (2 of 2)...................................115 Hydraulic Hose Schematic (1 of 3)..............................117 Hydraulic Hose Schematic (2 of 3)..............................119 Hydraulic Hose Schematic (3 of 3)..............................121 Section 7..........................................................123 Quick Reference ...............................................125 Loader Frame Assembly .........................................126 3000 Force Feeder Loader Auger Moldboard.......................128 3000 Force Feed Loader Tapered Moldboard (1 of 2).............130 3000 Force Feed Loader Tapered Moldboard (2 of 2).............132 FFLA Feeder Assembly - Auger (1 of 3)..........................134 FFLA Feeder Assembly - Auger (2 of 3)........................136 FFLA Feeder Assembly - Auger (3 of 3).........................138 FFLT Feeder Assembly - Tapered (1 of 3)........................140 Feeder Assembly - Tapered (2 of 3)...........................142 Feeder Assembly - Tapered (3 of 3)............................144 Front Axle Assembly............................................146 Rear End Assembly..............................................148 Gear Box (1 of 2).............................................150 Gear Box (2 of 2).............................................152 Hub Reduction..................................................154 Central Housing................................................156 Brakes.........................................................158 Differential...................................................160 Hydraulic Tank Group .........................................162 Fuel Tank Group ..............................................164 Conveyor Assembly..............................................166 Tail Pulley Group..............................................168 Head Pulley Assembly...........................................170 Cab Group .....................................................172 Cab Mirrors and Lights.........................................174 Cab (with Glass)...............................................176 Cab Door.......................................................178 Steering Wheel and Components..................................180 Instrument Panel Controls......................................182 Relay Group....................................................184 Engine and Pumps...............................................186 Engine, T4F...................................................188 Muffler and Air Cleaner Arrangement............................190 Radiator and Battery Arrangement...............................192 Hydraulic Group................................................194 Mechanical Enclosures..........................................196 Engine Cover Assembly..........................................198 Direction Light Assembly.......................................200 Air Conditioning/Heat Option...................................202 Radio Option...................................................204 Swivel Conveyor Option.........................................206 Swivel Conveyor - Hydraulics Option (1 of 2)...................208 Swivel Conveyor - Hydraulics Option (2 of 2)...................210 Swivel Conveyor Assembly (1 of 2)..............................212 Swivel Conveyor Assembly (2 of 2)..............................214 Swivel Stand Option............................................216 Alphabetical Parts Index.......................................218
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DESCRIPTION:
LEEBOY 3000C Force Feed Loader Operations Service & Parts Manual SN 131024 PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the LeeBoy Model 1000G Tilt Hopper Paver. We wish you many years of safe and efficient operation of your LeeBoy product. READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the machine and should be kept with in the dedicated storage container provided at all times. Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.
- This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance. Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers. Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or to order a replacement manual, contact your authorized LeeBoy dealer.
- This manual contains information that was available at the time of printing and is subject to change without notice. Section
- 1 – Safety
- Contains general and specific safety guidelines for product and safety label locations.
- Section 2
- Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
- Section 3
- Component Location: Contains overview of major component locations and functions.
- Section 4
- Operation: Contains instructions for safe operation and information for optional equipment.
- Section 5
- Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
- Section 6
- Schematics: Contains electrical and hydraulic schematics for product functionality
- Section 7Illustrated Parts List (IPL):
- Contains parts numbers and illustrations for serviceable components.
- LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ). The ANSI-ASQ National Accreditation Board plays an important role in ensuring the safety and quality of goods and services, along with protecting the environment
- . LeeBoy is proud to be ISO 9001 certified. The International Standards Organization (ISO) establishes guidelines to ensure that products and services are safe, reliable, and of good quality. ISO certifies companies who demonstrate compliance with all aspects of product safety, customer satisfaction, efficiency, environmental stewardship and social responsibility.
- Our teams work hard to deliver quality industrial machines that exceed customer expectations and we strive for continuous improvement in everything we do.
- The LeeBoy family of companies is committed to
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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