LEEBOY 8500B Conveyor Paver Operations, Service & Parts Manual 1003097 PDF DOWNLOAD

Description

LEEBOY 8500B Conveyor Paver Operations, Service & Parts Manual 1003097 PDF DOWNLOAD

FILE DETAILS:

LEEBOY 8500B Conveyor Paver Operations, Service & Parts Manual 1003097 PDF DOWNLOAD

Language : English
Pages : 296
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

LEEBOY 8500B Conveyor Paver Operations, Service & Parts Manual 1003097 PDF DOWNLOAD

Page
Table Of Contents v
Introduction 1-1
Safety 2-1
Safety Precautions 2-3
Safety Label Locations 2-6
Safety Precautions 2-6
General Information 3-1
Limited Warranty Policy 3-2
Warranty 3-2
Limitations 3-2
Items Not Covered 3-3
Other Limitations 3-3
Contact Information 3-4
Record of Ownership 3-4
Nameplate 3-4
Specifications 4-1
General Information 4-2
Engine 4-2
Hydraulic System 4-2
Torque Hubs 4-2
Hopper 4-2
Operator Platform 4-2
Screed 4-3
Electrical System 4-3
Specification charts 4-4
Dimensions 4-6
Table Of Contents
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vi LeeBoy Model 8500B Conveyor Paver
Table Of Contents
Torque Specs: Inch 4-7
Torque Specs: Metric 4-8
Component Location 5-1
Location of Operation Panels and Controls 5-2
Main Dash Panel 5-4
Main Dash Panel (Continued) 5-6
Speed and Steering Control Levers 5-8
Hydraulic Controls 5-10
Paving Controls 5-12
Electric screed Operation Controls 5-14
Operation 6-1
General Information 6-3
Pre-Start Inspection and Preparation 6-4
Starting The Engine 6-4
Preliminary 6-4
Engine Start-Up 6-4
Stopping the Engine 6-5
Paver Driving Instructions 6-5
General Control Information 6-5
Operating Information 6-5
Paver Operation 6-6
Conveyor Operation 6-6
Hydraulic Cutoff Gates Operation 6-7
Spray Down 6-7
Sonic Augers Operation 6-7
Auger Extensions 6-8
Electric Flight Screws Operation (Option) 6-9
Burner Ignition Procedure 6-9
Electric Heating Controls (Option) 6-11
Starting To Pave 6-12
Setting Screed To Pave 6-13
Setting Screed End Gates 6-14
Setting Screed Extensions 6-15
Mat Texture Adjustment 6-15
Unloading And Loading 6-16
Unloading 6-16
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LeeBoy Model 8500B Conveyor Paver vii
Table Of Contents
Loading 6-17
Tie Down Procedure 6-17
Electric Screed Heating System (Option) 6-18
Generator 6-18
Control Box 6-19
Cycle Timer 6-20
Element Relay 6-20
Element Breaker 6-21
Element Connections 6-21
Element Assembly 6-21
Truck Hitch Attachment (Option) 6-22
Umbrella (Option) 6-23
Maintenance 7-1
Lubrication Chart 7-4
Maintenance Schedule 7-6
General Information 7-6
Preparing Paver for Maintenance 7-6
Paver Lubrication 7-6
10-Hour or Daily Routine Maintenance 7-7
50-Hour (Initial) or Weekly Routine Maintenance 7-7
100-Hour or Monthly Routine Maintenance 7-8
250-Hour or Quarterly Routine Maintenance 7-8
500-Hour or Semi-Annual Routine Maintenance 7-8
1000-Hour or Annual Routine Maintenance 7-8
Maintenance Adjustments 7-9
Extension Top Guide Adjustment 7-9
Replacing Screed Extension Wear Plates 7-9
Replacing Screed Main Wear Plates 7-10
Raising Conveyor 7-11
Lowering Conveyor 7-11
Conveyor Flight Chain Adjustment 7-12
Automatic Track Adjustment 7-12
Conveyor Drive Chain Adjustment 7-13
Torque Hub Hydraulic Motor Adjustment 7-13
Auger Drive Chain Adjustment 7-14
Torque Hub Lubrication 7-14
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viii LeeBoy Model 8500B Conveyor Paver
Table Of Contents
Track Tension Pressure Relief 7-14
Track Tension Release 7-14
Conveyor Limit Switch Adjustment 7-15
Electrical System 7-16
Generator Voltage Testing 7-16
Generator Speed Tuning 7-17
Generator Capacitor Replacement 7-19
Testing Element Relays 7-19
Testing Element Resistance 7-20
Battery Servicing 7-20
Engine Maintenance 7-21
General Information 7-21
Engine Lubrication Oil – Kubota 7-21
Changing Engine Lubrication Oil Filter 7-22
Engine Lubrication Oil – CAT 7-23
Changing Engine Lubrication Oil Filter 7-24
Fuel system 7-24
Fuel Tank 7-24
Engine Fuel Filters 7-25
Engine Air Filter 7-25
Hydraulic System 7-26
General Information 7-26
Checking Hydraulic Oil Level 7-26
Adding Hydraulic Oil To Hydraulic Oil Reservoir 7-26
Changing Hydraulic Oil 7-27
Changing Hydraulic Oil Strainer 7-28
Removal & Installation Procedures 7-28
Track Component Replacement 7-28
Rubber Track Replacement 7-30
Torque Hub Replacement 7-31
Rear Conveyor Shaft Replacement 7-32
Auger And Inner Bearing Replacement 7-33
Screed Extensions, Slides Or Bushing Replacement 7-34
Screed Wear Plate Replacement 7-34
Extension Wear Plate Replacement 7-35
Tandem Servo Pump Replacement 7-35
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LeeBoy Model 8500B Conveyor Paver ix
Table Of Contents
2-Speed Hydraulic Motor Replacement 7-36
Safety Label Installation 7-37
Troubleshooting 8-1
Troubleshooting Charts 8-2
Schematics 9-1
Electrical 1 of 4 9-3
Electrical 2 of 4 9-5
Electrical 3 of 4 9-7
Electrical 4 of 4 9-9
Hydraulic 1 of 5 9-11
Hydraulic 2 of 5 9-13
Hydraulic 3 of 5 9-15
Hydraulic 4 of 5 9-17
Hydraulic 5 of 5 9-19
Illustrated Parts List (IPL) 10-1
Quick Reference Guide – Filters 10-3
Sprocket Drive Track System (4 Roller Undercarriage) 10-4
Sprocket Drive Track System (4 Roller Undercarriage) (continued) 10-6
Rubber Track Undercarriage (5 Roller Undercarriage) 10-8
Conveyor Drive Assembly 10-10
Conveyor Drive Assembly (continued) 10-12
Hopper Components 10-14
Hopper Components (components) 10-16
Auger Assembly 10-18
Conveyor Drive Cutoff, Screed Lift Cylinders 10-20
Hydraulic Components LH Side Fuel Tank 10-22
Kubota Engine 10-24
Kubota Engine (continued) 10-26
Kubota Engine (continued) 10-28
Cat Engine 10-30
Cat Engine (continued) 10-32
Cat Engine (continued) 10-34
Pump Components 10-36
Main Valve And Spray Down (Option) 10-38
Screed Arm Assembly With Manual or Electric Toe Point 10-40
Propane Heater And Automatic Ignitors 10-42
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x LeeBoy Model 8500B Conveyor Paver
Table Of Contents
Auger Extension 10-44
Paver Leveling Control (TOPCON) System 4 10-46
Paver Leveling Control (TOPCON) System 5 10-48
Truck Hitch Assembly 10-50
Controls – Right Side High Deck 10-52
Controls – Right Side Low Deck 10-54
Controls – Left Side 10-56
Controls – Left Side (continued) 10-58
Main Valve Manifold Detail 10-60
Kubota Sheet Metal Cover – High Deck 10-62
Kubota Sheet Metal Cover – High Deck (continued) 10-64
Kubota Sheet Metal Cover – Low Deck 10-66
Kubota Sheet Metal Cover – Low Deck (continued) 10-68
CAT Sheet Metal Cover – High Deck 10-70
CAT Sheet Metal Cover – High Deck (continued) 10-72
CAT Sheet Metal Cover – Low Deck 10-74
CAT Sheet Metal Cover – Low Deck (continued) 10-76
Strike Offs And Extensions 10-78
Instrument Panel Dash – Controls and Gauges 10-80
Instrument Panel Dash – Relays and Fuses 10-82
Screed Non-sloping Overview 10-84
Screed Frame Non-Sloping – Propane 10-86
Extension Single Adjust LH Assembly – Propane 10-88
Extension Single Adjust RH Assembly – Propane 10-90
Extension Double Adjust LH Assembly – Propane 10-92
Extension Double Adjust RH Assembly – Propane 10-94
Screed Frame Non-Sloping – Electric 10-96
Vibrator Assembly 10-98
Walk Board Assembly 10-100
Slide Plate Assembly 10-102
Extension Single Adjust LH Assembly – Electric 10-104
Extension Single Adjust RH Assembly – Electric 10-106
Extension Double Adjust LH Assembly – Electric 10-108
Extension Double Adjust RH Assembly – Electric 10-110
Endgate LH Assembly 10-112
Endgate RH Assembly 10-114
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LeeBoy Model 8500B Conveyor Paver xi
Table Of Contents
Screed Pull Arms LH Assembly 10-116
Screed Pull Arms RH Assembly 10-118
Citrus Tank & Heat Control Box 10-120
Screed Miscellaneous Components 10-122
Generator 10-124
Alphabetical Parts Index 10-126

Questions? Email us: [email protected]

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DESCRIPTION:

LEEBOY 8500B Conveyor Paver Operations, Service & Parts Manual 1003097 PDF DOWNLOAD

INTRODUCTION:

• Thank you for purchasing the LeeBoy Model 8500B Conveyor Paver. We wish you many years of safe and efficient operation of your paver.
• READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
• Reading the manual will help you and others avoid injury and help prevent any damage to the paver.
• If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement, (see Contact Information in Section 3).
• This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver.
• This manual contains information that was available at the time of printing and are subject to change without notice.
• This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information. This manual provides information for use by the equipment operator under the following headings:             
•  Safety—See Section This manual provides information for use by the equipment operator under the following headings:   
• General Information—See Section 3 for important warranty, contact, and nameplate information.
• Specifications—See Section 4 for all major system specifications and typical torque value tables.
• Component Location—See Section 5 for general overview of controls and major components.
• Operation—See Section 6 for control functionality and normal equipment operation.
• Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
• Troubleshooting—See Section 8 for problem descriptions and recommended solution tables.
• Schematics—See Section 9 for schematic diagrams of electrical wiring.
• Illustrated Parts List (IPL)—See Section 10 for illustrations, descriptions and part numbers of available service parts.

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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