LEEBOY 8500C CONVEYOR PAVER Operations, Service & Parts Manual SN 93179 PDF DOWNLOAD

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LEEBOY 8500C CONVEYOR PAVER Operations, Service & Parts Manual SN 93179 PDF DOWNLOAD

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LEEBOY 8500C CONVEYOR PAVER Operations, Service & Parts Manual SN 93179 PDF DOWNLOAD

Language : English
Pages : 302
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

LEEBOY 8500C CONVEYOR PAVER Operations, Service & Parts Manual SN 93179 PDF DOWNLOAD

LEEBOY MODEL 8500C CONVEYOR PAVER
Manual No. 1003097-03
This manual applies to serial number and

Page
Table Of Contents v
Introduction xiii
Safety 1-1
Safety Precautions 1-3
Safety Label Locations 1-6
Information and Specifications 2-1
Limited Warranty Policy 2-3
Warranty 2-3
Limitations 2-3
Items Not Covered 2-4
Other Limitations 2-4
Contact Information 2-5
Record of Ownership 2-5
Nameplate 2-5
General Information 2-6
Engine 2-6
Hydraulic System 2-6
Torque Hubs 2-6
Hopper 2-6
Operator Platform 2-6
Screed 2-7
Electrical System 2-7
Specification charts 2-8
Dimensions 2-10
Torque Specs 2-11
Metric Fasteners 2-11
TABLE OF CONTENTS
vi
Table Of Contents
LeeBoy Model 8500C Conveyor Paver
Inch Fasteners 2-12
Hydraulic Fittings 2-13
Full Torque Nut Coupling Installation 2-13
Component Location 3-1
Location of Operation Panels and Controls 3-2
Main Dash Panel 3-4
Main Dash Panel (Continued) 3-6
Speed and Steering Control Levers 3-8
Left Hydraulic Operator Controls 3-10
Right Hydraulic Operator Controls 3-12
Paving Controls 3-14
Electric Screed Operation Controls 3-16
Operation 4-1
General Information 4-3
Safety 4-3
Pre-Start Inspection and Preparation 4-4
Starting The Engine 4-4
Preliminary 4-4
Engine Start-Up 4-5
Cold Weather Start-Up 4-5
Stopping the Engine 4-5
Paver Driving Instructions 4-5
General Control Information 4-5
Operating Information 4-6
Paver Operation 4-6
Conveyor Operation 4-7
Hydraulic Cut-off Gates Operation 4-7
Spray Down 4-8
Sonic Augers Operation 4-8
Auger Extensions 4-9
Burner Ignition Procedure 4-10
Electric Heating Controls (Option) 4-11
Starting To Pave 4-12
Setting Screed To Pave 4-13
Setting Screed End Gates 4-14
Setting Screed Extensions 4-15
vii
Table Of Contents
LeeBoy Model 8500C Conveyor Paver
Mat Texture Adjustment 4-15
Unloading And Loading 4-17
Unloading 4-17
Loading 4-17
Tie Down Procedure 4-18
Electric Screed Heating System (Option) 4-18
Generator 4-18
Control Box 4-19
Timers 4-20
Element Breaker 4-21
Element Connections 4-21
Element Assembly 4-22
Truck Hitch Attachment (Option) 4-23
Umbrella (Option) 4-23
Maintenance 5-1
Lubrication Chart 5-4
General Information 5-6
Maintenance Schedule 5-6
General Information 5-6
Preparing Paver for Maintenance 5-6
Paver Lubrication 5-6
7-Hour or Daily Routine Maintenance 5-7
50-Hour (Initial) or Weekly Routine Maintenance 5-7
100-Hour or Monthly Routine Maintenance 5-8
250-Hour or Quarterly Routine Maintenance 5-8
500-Hour or Semi-Annual Routine Maintenance 5-8
1000-Hour or Annual Routine Maintenance 5-8
Maintenance Adjustments 5-9
Extension Top Guide Adjustment 5-9
Replacing Screed Extension Wear Plates 5-9
Replacing Screed Main Wear Plates 5-10
Raising Conveyor 5-11
Lowering Conveyor 5-11
Conveyor Flight Chain Adjustment 5-12
Automatic Track Adjustment 5-12
Conveyor Drive Chain Adjustment 5-13
viii
Table Of Contents
LeeBoy Model 8500C Conveyor Paver
Torque Hub Hydraulic Motor Adjustment 5-13
Auger Drive Chain Adjustment 5-14
Torque Hub Lubrication 5-14
Track Tension Pressure Relief 5-14
Track Tension Release 5-14
Conveyor Limit Switch Adjustment 5-15
Electrical System 5-16
Generator Voltage Testing 5-16
Generator Speed Tuning 5-17
Generator Capacitor Replacement 5-19
Testing Element Relays 5-19
Testing Element Resistance 5-20
Battery Servicing 5-20
Engine Maintenance 5-21
General Information 5-21
Engine Lubrication Oil – Kubota 5-21
Changing Engine Lubrication Oil Filter 5-22
Fuel system 5-23
Fuel Tank 5-23
Engine Fuel Filters 5-23
Engine Air Filter 5-23
Hydraulic System 5-25
General Information 5-25
Checking Hydraulic Oil Level 5-25
Adding Hydraulic Oil To Hydraulic Oil Reservoir 5-25
Changing Hydraulic Oil 5-26
Removal and Installation Procedures 5-27
Track Component Replacement 5-27
Rubber Track Replacement 5-28
Torque Hub Replacement 5-29
Rear Conveyor Shaft Replacement 5-30
Screed Extensions, Slides Or Bushing Replacement 5-32
Screed Wear Plate Replacement 5-32
Extension Wear Plate Replacement 5-33
Tandem Pump Replacement 5-33
2-Speed Hydraulic Motor Replacement 5-34
ix
Table Of Contents
LeeBoy Model 8500C Conveyor Paver
Safety Label Installation 5-34
Troubleshooting Charts 5-35
Schematics 6-1
Electrical 1 of 5 6-3
Electrical 2 of 5 6-5
Electrical 3 of 5 6-7
Electrical 4 of 5 6-9
Electrical 5 of 5 6-11
Dash Box 1 of 2 6-13
Dash Box 2 of 2 6-15
Main Harness 1 of 2 6-17
Main Harness 2 of 2 6-19
Hydraulic 1 of 6 6-21
Hydraulic 2 of 6 6-23
Hydraulic 3 of 6 6-25
Hydraulic 4 of 6 6-27
Hydraulic 5 of 6 6-29
Hydraulic 6 of 6 6-31
Hydraulic Hosing 1 of 5 6-33
Hydraulic Hosing 2 of 5 6-35
Hydraulic Hosing 3 of 5 6-37
Hydraulic Hosing 4 of 5 6-39
Hydraulic Hosing 5 of 5 6-41
Illustrated Parts List (IPL) 7-1
Quick Reference Guide – Filters 7-3
Sprocket Drive Track System (4 Roller Undercarriage) 7-4
Sprocket Drive Track System (4 Roller Undercarriage) (Continued) 7-6
Rubber Track Undercarriage (5 Roller Undercarriage) 7-8
Conveyor Drive Assembly 7-10
Conveyor Drive Assembly (Continued) 7-12
Hopper Components 7-14
Hopper Components (Continued) 7-16
Auger Assembly 7-18
Conveyor Drive Cutoff, Screed Lift Cylinders 7-20
Hydraulic Components LH Side Fuel Tank 7-22
Kubota Engine 7-24
x
Table Of Contents
LeeBoy Model 8500C Conveyor Paver
Kubota Engine (Continued) 7-26
Pump Components 7-28
Spray Down (Option) 7-30
Screed Arm Assembly With Manual or Electric Toe Point 7-32
Propane Heater And Automatic Ignitors 7-34
Auger Extension 7-36
Paver Leveling Control (TOPCON) System 4 7-38
Paver Leveling Control (TOPCON) System 5 7-40
Truck Hitch Assembly 7-42
Controls – Right Side High Deck 7-44
Controls – Right Side Low Deck 7-46
Controls – Left Side 7-48
Controls – Left Side (Continued) 7-50
Main Valve Manifold Detail 7-52
Kubota Sheet Metal Cover – High Deck 7-54
Kubota Sheet Metal Cover – High Deck (Continued) 7-56
Kubota Sheet Metal Cover – Low Deck 7-58
Kubota Sheet Metal Cover – Low Deck (Continued) 7-60
Strike Offs And Extensions 7-62
Instrument Panel Dash – Controls and Gauges 7-64
Instrument Panel Dash – Relays and Fuses 7-66
Screed Non-sloping Overview 7-68
Screed Frame – Propane 7-70
Extension Single Adjust LH Assembly – Propane 7-72
Extension Single Adjust RH Assembly – Propane 7-74
Extension Double Adjust LH Assembly – Propane 7-76
Extension Double Adjust RH Assembly – Propane 7-78
Screed Frame – Electric 7-80
Vibrator Assembly 7-82
Walk Board Assembly 7-84
Slide Plate Assembly 7-86
Extension Single Adjust LH Assembly – Electric 7-88
Extension Single Adjust RH Assembly – Electric 7-90
Extension Double Adjust LH Assembly – Electric 7-92
Extension Double Adjust RH Assembly – Electric 7-94
Endgate LH Assembly 7-96
xi
Table Of Contents
LeeBoy Model 8500C Conveyor Paver
Endgate RH Assembly 7-98
Screed Pull Arms LH Assembly 7-100
Screed Pull Arms RH Assembly 7-102
Citrus Tank & Heat Control Box 7-104
Screed Miscellaneous Components 7-106
Generator 7-108
Alphabetical Parts Index 7-110

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DESCRIPTION:

LEEBOY 8500C CONVEYOR PAVER Operations, Service & Parts Manual SN 93179 PDF DOWNLOAD

INTRODUCTION:

• Thank you for purchasing the LeeBoy Model 8500B Conveyor Paver. We wish you many years of safe and efficient operation of your paver.
• READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
• Reading the manual will help you and others avoid injury and help prevent any damage to the paver.
• If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement, (see Contact Information in Section 3).
• This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver.
• This manual contains information that was available at the time of printing and are subject to change without notice.
• This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information. This manual provides information for use by the equipment operator under the following headings:             
•  Safety—See Section This manual provides information for use by the equipment operator under the following headings:   
• General Information—See Section 3 for important warranty, contact, and nameplate information.
• Specifications—See Section 4 for all major system specifications and typical torque value tables.
• Component Location—See Section 5 for general overview of controls and major components.
• Operation—See Section 6 for control functionality and normal equipment operation.
• Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
• Troubleshooting—See Section 8 for problem descriptions and recommended solution tables.
• Schematics—See Section 9 for schematic diagrams of electrical wiring.
• Illustrated Parts List (IPL)—See Section 10 for illustrations, descriptions and part numbers of available service parts. LeeBoy Model 8500B Conveyor Paver Return to

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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