Linde H50 H60 H70 H80 D/T Type 353 Forklift Service Training Manual – Diesel & LPG

Description

Linde H 50/60/70/80 D/T Type 353 Service Training Manual

This is the Linde service training manual for the IC-engined forklift truck family H 50/60/70/80 D/T and the later D-02/T-02 and D-03/T-03 variants, all built on the Type 353 platform. It covers the diesel-powered trucks as well as the LP gas model, and is written for technicians who service, diagnose and overhaul these heavy-duty counterbalance forklifts.

File Details

• Manual type: Service training manual
• Brand: Linde Material Handling
• Models covered: H 50, H 60, H 70, H 80 (D, T, D-02, T-02, D-03, T-03)
• Type designation: Type 353
• Engines covered: DEUTZ BF6M 1012 E, DEUTZ BF6M 2012, Perkins 1006.6 T (LPG, up to 12/2004), Perkins KVT 1000.6 EGSIT (LPG, from 01/2005)
• Language: English
• Page count: 282 pages
• File format: PDF
• Publication reference: 353 804 2401.0906

Chapters Covered

• Engine drive — BF6M 1012 E: engine specifications, engine number, drivebelt change, valve clearance adjustment (feeler gauge and torque angle gauge method), injection valve adjustment, compression pressure check, cylinder head removal/installation, begin of delivery adjustment, special tools
• Engine drive — BF6M 2012: component overview, specifications, V-ripped belt replacement, valve clearance, leak-fuel-free injection nozzles, thermostat, compression pressure, cylinder head, injection pump replacement and begin of delivery, heater flange, special tools
• Transmission — hydrostatic transmission: schematic drive diagram, specifications, hydraulic circuit diagram, operation, travel control unit, power limiter (control valve block N), braking, auxiliary brake, reversing lock, circuit and housing flushing
• Hydraulic remote control: adjustments, hydraulic neutral position, primary start of control, mechanical swashplate limitation, HPV 105-02, reversal lock, speed reduction
• Wheel drive: reduction gearbox GR 80-02/-03/-04 with disc brake, GR 80-06 with multiple disc brake, repair procedures
• Transmission troubleshooting: connection diagram, measuring tools, hydraulic speed control, hydraulic braking system, pressure equality and start of control, hydrostatic travel drive
• Test and adjustment for hydraulic primary and secondary control: Qmax of variable displacement pump BPV 100, Qmax and Qmin of hydraulic motors HMV 105
• Chassis: overhead guard torsion mounting
• Steering system: power steering circuit diagram, series 304 steering axle, steering axle removal and installation, steering axle repairs, wheel bearings, steering knuckle, steering cylinder seals, steering stop
• Controls: accelerator and brake pedal adjustment, speed control versions up to 10/95 and from 11/95, medium wheel speed, start of drive wheel rotation, brake shaft stop screws, symmetry of travel control, pressure difference, engine acceleration modification
• Electrical system: wiring diagrams for 353-02 and 353-03 (Diesel and LPG), options wiring, central electrical system, relay and fuse layouts including particulate trap
• Working hydraulics: circuit diagram, explanation, tilt cylinder removal/installation/adjustment/sealing
• Mast: removal, lift cylinder removal/installation, lift cylinder sealing
• LP gas model H 50/60/70/80 Type 353: Perkins engine technical data, V-belt change, valve clearance, cylinder head removal/installation, electronic ignition system, electronic engine-speed control, electrical circuit diagram, propellant gas system, inspections and adjustments, propellant gas mixer adjustment, CO content adjustment

Across the manual, the material spans the complete drive train — from engine internals and injection timing through to the hydrostatic pump and wheel motors, disc brakes and planetary hub reduction gears — plus the full chassis, steering and overhead guard assembly. The controls chapter documents every pedal, shaft, stop screw and pressure differential adjustment needed to keep the travel control and engine response in specification. Wiring diagrams for both 353-02 and 353-03 trucks (Diesel and LPG, plus options and the particulate trap variant) make this a practical reference for electrical fault-finding, while the working hydraulics and mast sections cover tilt and lift cylinder work end to end. For LPG trucks, the dedicated chapter goes deep into the electronic ignition, engine speed regulator, and the IMPCO vaporisor / mixer / vacuum-controlled shutoff valve system, including mixture adjustment for idle and full load and CO content setting.

What This Manual Lets You Do

With this Linde Type 353 service training manual on hand you can perform scheduled maintenance and major repairs on H 50/60/70/80 forklifts with confidence. The valve clearance procedures — including the torque angle gauge method used from serial number E1 X353 T 000268 — injection valve opening pressure checks, compression testing and injection pump begin-of-delivery calculations give you the exact figures and sequences the DEUTZ BF6M 1012 E and 2012 engines need. On the transmission side, the hydrostatic circuit explanation and troubleshooting flowcharts walk you through neutral position adjustment, start-of-control pressure, power limiter behaviour, reversing lock response and the Qmax / Qmin settings of the BPV 100 pump and HMV 105 motors.

Because the manual uses genuine Linde and DEUTZ torque values, pressures, shim thickness tables and adjustment angles throughout, you avoid the guesswork that leads to premature failures. Cylinder head bolt tightening sequences, brake shaft stop screw settings, steering stop adjustment and disc brake installation depth are all documented step by step. For LP gas trucks, the propellant gas system chapter explains the vacuum-controlled shutoff valve, vaporisor operation, mixer adjustment and CO target of ≤0.1% by volume — essential for safe, correctly fuelled running.

IMAGES PREVIEW

Instant PDF Delivery

The manual is delivered as an instant PDF download after payment. No shipping, no waiting, no physical media. Read it on a laptop, tablet or phone in the workshop, print the pages you need for the job at hand, and keep the full 282-page reference on file for every future service on your Type 353 Linde forklift.