Linde R14 R16 R20 Series 115 Reach Truck Service Training Manual 1158042401

Description

This Linde R14 R16 R20 Series 115 Reach Truck Service Training Manual is the comprehensive technical reference for the repair, maintenance, and diagnostic servicing of the 115 series reach trucks, covering the R14, R14HD, R16, R16HD, R16N, R20, and R20N model variants. Issued under document number 1158042401, this service training manual spans ten core sections that take a technician from traction motor and brake overhaul through transmission, chassis and bodywork, steering and load wheels, hydraulic controls, LDC traction control electronics, LLC load control, LES electric steering, the hydraulic pump and valve system, mast assemblies, and optional accessories including cold store cabins, height preselection, CCTV, and lighting. If you maintain or repair Linde 115 series reach trucks, this manual delivers the procedures, torque values, fault codes, diagnostic windows, and component layouts required to do the job correctly.

File Details

• Manual type: Service Training Manual
• Brand: Linde
• Series: 115
• Models covered: R14, R14HD, R16, R16HD, R16N, R20, R20N
• Document number: 1158042401 (115 804 2401)
• Language: English
• Page count: 358
• File format: PDF
• Revision dates referenced: 09.03, 02.01, 03.04, 09.06

Chapters Covered

• Traction Motor and Brake — motor removal and refitting, dismantling, component inspection, armature checks, commutator refacing, reassembly, brush bedding, parking brake adjustment, brake drum removal, friction plate seal renewal, drum replacement, cooling system
• Transmission — drive wheel removal and refitting, gearbox removal and refitting, gearbox dismantling, reassembly, tooth bearing check, steering stop bolt setting
• Chassis and Bodywork — chassis, seat adjustment and removal, floorplate removal and refitting, battery carrier removal, lubrication and replacement, battery changing (hoist method and roll-on roll-off), covers and panelling, top cover opening, binnacle removal, consol removal, serial number format
• Steering and Load Wheels — steering, steer motor removal and refitting, steering encoder removal, load wheel removal and refitting
• Controls — accelerator and brake pedals, accelerator unit removal and refitting, hydraulic braking system, preventative maintenance, master cylinder removal and refitting, brake bleeding, load wheel brakes, brake cylinders, brake shoes, brake drums, footbrake assembly and adjustment, hydraulic control levers
• Electrical Control — LDC traction drive control system, operating principle, speed and direction control, field control, armature control, electrical components, fuses, power unit connections, intermediate circuit capacitors, main contactor, forward and reverse travel, freewheel circuit, regenerative braking, control circuit connectors, program memory replacement, emergency off microswitch, traction enable signal, parking brake switch, brake pedal switch, direction of travel switch, temperature monitoring, brush wear switch, cooling system, accelerator calibration, speed control, power supply, height sensor, horn, battery lock sensor, LLC load control, pump control, valve control, joysticks, reach slowdowns, hydraulic speed sensor, lift stop sensor, lock valve, LES steering system, driver display, diagnostic concept, fault codes
• Hydraulic System — hydraulic overview, control valve connections, control block removal and refitting, hydraulic unit and tank, filter renewal, fluid changing, pump and motor removal, dismantling, component inspection, armature checks, commutator refacing, reassembly, brush bedding, pump maintenance, direction of rotation, reach cylinder removal, dismantling, reassembly, tilt and lift cylinder hoses
• Mast Unit and Attachments — forks removal, refitting, inspection, latches, mast unit removal, refitting, dismantling, reassembly, roller sizing and shimming, rubbing pads, primary lift jack removal and replacement, secondary lift jack removal and refitting, lift jack dismantling and reassembly, bleeding, chains, chain inspection, service life, replacement and shortening, chain adjustment, tilting sideshift assembly (187 and 184 masts), tilt jack dismantling, sideshift jack dismantling, load backrest, mast serial number, hydraulic hoses, reach frame, reach frame adjustment, side roller adjustment, roller lubrication, optional mast versions 183 and 186
• Options and Accessories — cold store cabin, cabin interior temperature control, speaker volume, glass heater timer, heater unit, interior lights, exterior lighting, loudspeakers and microphone, cabin control module, cabin fuses, height preselection (LPS) and lift height indicator (LHI), closed circuit television, lighting
• Miscellaneous — AMP-SAAB connectors, standard torques, non-standard torques, special tools, sealants and compounds, recommended lubricants

Beyond the section listing, this Linde 115 Series Service Training Manual delivers the detailed knowledge a technician needs to diagnose and repair every major system on these reach trucks. The electrical control section alone walks through the LDC traction drive unit’s operating principle, the 16 kHz controller, regenerative braking behaviour, and the complete diagnostic window structure with fault code tables for LDC, LLC, LID, and LES controllers. Torque values appear throughout the removal and refitting procedures, and the non-standard torque table at the back consolidates critical specifications — drive wheel nuts at 195 Nm, gearbox output gear screws at 130 Nm, pinion locknut at 176 Nm, mast-to-carriage fixings at 600 Nm, and many more.

Diagnostic and Fault Code Coverage

A significant portion of this manual is dedicated to the diagnostic system used across the 115 series. The Truck Onboard Diagnostics (TOD) modes are documented with entry sequences and display behaviour, and the laptop-based diagnostic windows are detailed for each controller: LDC (traction), LLC (load/lift control), LID (driver display), and LES (electric steering). Fault code tables for each controller explain the description, result, fault condition, and possible cause for every code — from accelerator potentiometer faults and parking brake gap errors through to joystick signal mismatches, valve circuit faults, and steering sensor errors. This makes the manual directly usable for troubleshooting, not just mechanical overhaul.

Hydraulic and Mast System Detail

The hydraulic section covers the gear pump and 48-volt pump motor, the electrically controlled valve block mounted at the base of the mast, proportional valves for reach and lower functions, and the full circuit diagram with tank, filter, pump, control valve, lift cylinders, tilt cylinders, sideshift cylinder, and reach cylinder. Mast coverage includes triplex mast types 184, 187, 183, and 186, with roller sizing charts, shimming procedures for side play, rubbing pad adjustment, primary and secondary lift jack removal and overhaul, chain inspection and adjustment, and the tilting sideshift assemblies for both 187 and 184 masts. The manual also provides load backrest options, mast serial number decoding, and hydraulic hose replacement procedures.

Why This Manual Matters

Working on reach trucks without the correct procedures and specifications risks damaging precision components, creating unsafe operating conditions, or causing repeat failures. The Linde R14 R16 R20 Series 115 Service Training Manual gives you the manufacturer’s own procedures for disassembly, inspection, adjustment, and reassembly, along with the diagnostic fault code reference to pinpoint electrical and hydraulic problems quickly. The torque tables and special tool listings help you avoid guesswork, and the detailed illustrations — exploded views, circuit diagrams, and component layouts — show exactly how systems are assembled.

Delivery

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This service training manual is delivered as an instant PDF download after payment. No shipping, no waiting for a physical book. The PDF can be viewed on any device — laptop, tablet, or smartphone — and printed pages can be taken directly into the workshop. Whether you need to overhaul a traction motor, adjust a parking brake, trace a fault code, or rebuild a mast assembly, this manual puts the information at your fingertips.