Manitou MT Series Interactive Parts Catalogue CD 547971 – MLT 630, 634, 731, 735, 741, 742, 1035 L (Série C-E2 & Série 3-E2) PDF

Description

Manitou MT Series Interactive Parts Catalogue — CD 547971

The Manitou MT Series Interactive Parts Catalogue is the full parts breakdown for the MLT 630, MLT 634, MLT 731, MLT 735, MLT 741, MLT 742 and MLT 1035 L telescopic handler range in Série C – E2 and Série 3 – E2 build. Published under Manitou reference CD 547971 in June 2007, this 1,091-page interactive parts catalogue presents exploded-view illustrations alongside part-numbered parts lists for every major assembly on these machines. If you maintain, repair or rebuild any of the MLT telescopic handlers in this range, this is the document that tells you exactly which Manitou part belongs on which sub-assembly.

File Details

• Manual type: Interactive Parts Catalogue
• Brand: Manitou
• Series: MT Series (MLT 630, MLT 634, MLT 731, MLT 735, MLT 741, MLT 742, MLT 1035 L)
• Reference: CD 547971
• Edition: 1st edition
• Date: 06/2007
• Language: English, French, German, Spanish, Italian (multilingual)
• Page count: 1,091
• File format: PDF

Chapters Covered

The catalogue is organised by assembly and system, with each section headed by a pictorial plate number and a multilingual parts list. The major sections are:

Filters, Belts & Wheels

Air filter cartridges (main and safety), oil filter cartridges for the engine and hydraulic return circuit, fuel pre-filters, hydraulic return filter cartridges, alternator belts, fan belts, wheel assemblies and tyre data. Filter and belt sections carry the model-by-model applicability matrix so you can match a filter part number to the specific MLT variant.

Engine & Transmission Adaptation

Engine mount brackets, silent blocks, transmission coupling plates, radiator assemblies, coolant hoses, fan assemblies, fan belts, fan pulleys, cooling fan blades, water pipes and the associated clamps and fasteners for both the 1104C-44T and 1104C.44TA engine installations. Detailed exploded views show every bracket, spacer and fastener.

Fuel System

Fuel tank, fuel gauge sender, tank filler cap, fuel pre-filter, fuel filter, fuel lines, injection pump connections, fuel return pipework, water/fuel separator bracket and the associated unions and seals for the MLT range.

Jib, Fork Carriage & Attachments

Jib foot with bushings, telescope sections, wear pads (left and right), side brushes, lower brushes, fork carriage assemblies, tilting fork carriages, quick-coupler brackets and the jib tilt cylinder connection hardware. Split across multiple pictorial plates to cover the different jib lengths and carriage variants.

Chassis & Counterweight

Main chassis frame, counterweight, counterweight mounting hardware, towing hook, towing pin, counterweight retaining plates, stops and the chassis reinforcement brackets used across the MLT 630 / 634 / 731 / 735 / 741 / 742 / 1035 L range.

Braking System

Handbrake assembly (lever, cable, mounting bracket, rubber grip), brake circuit lines, brake fluid reservoir, master cylinder, stop-light switch, brake unions, and the brake pipe routing for both Série C – E2 and Série 3 – E2 machines.

Pedals & Linkage

Accelerator pedal, brake pedal, pedal linkage rods, return springs, cable ends, pivot pins, bushes, and the complete pedal assembly layout for the MLT operator station.

Seat & Cab

Complete seat assembly, backrest, seat cushion, armrests (left and right), seat belt, suspension, damper, protective bellows, cab framework, doors, glazing, wiper motors, wiper arms, door locks, hinges, interior trim and cab sound-proofing. Separate detail plates cover the cab framework, cab panels and cab door components.

Heating Circuit

Heater radiator, heater hoses, heater valve, air ducts, heater blower, heater control cable and the associated unions and clamps for the cab heating system.

Body & Bonnet

Engine bonnet assembly, sound-proofed bonnet, bonnet hinges, gas struts, bonnet latch, side panels, fenders, mud flaps, rear capping, sound-proofing foam panels and the body mounting hardware.

Hydraulic Circuits

Main hydraulic circuit, jib circuit, telescoping circuit, compensation circuit, leveling system circuit and steering circuit. Each circuit is broken down into hoses, pipes, unions, elbows, tees, quick-couplers, clamps and the associated brackets. Separate sections cover the oil tank, suction strainer, return filter, hydraulic accumulator and the pressure test points.

Hydraulic Cylinders

Lifting cylinders (D:70 mm, various strokes), telescoping cylinders (outer and inner, D:50 mm and D:55 mm and D:60 mm variants), tilt cylinders (D:60 mm, D:65 mm and D:70 mm variants), compensation cylinders (D:50 mm and D:55 mm) and leveling cylinder (D:50 mm). Each cylinder is broken down into barrel, rod, piston, seals, bushings, circlips, greasers and cap, with the corresponding seal kit part number.

Distributor & Valve Bank

Sectional valve bank details, inlet section, working sections, relief valves, solenoids, manual overrides, seal kits and the control lever assembly. Separate plates cover the valve bank variants for the different MLT models.

Electrical System

Main wiring harness, fuse and relay plate, front headlights, rear tail lights, work lights, revolving beacon, horn, switches, sensors, alternator, starter motor, battery, battery cables, engine wiring harness and the electrical components for the transmission. Detailed wiring diagrams are included for each MLT variant, showing connector pinouts and harness routing.

Engine (AP Series)

Engine block, cylinder head, pistons / connecting rods / crankshaft, rocker shaft, timing gear and camshaft, oil sump and oil pump, rocker cover and breather, oil filter and oil cooler, water pump, exhaust manifold, alternator, flywheel, starter motor, turbocharger and complete seal kits for the 1104C-44T RJ 81376 and 1104C.44TA RG 81374 engine installations.

Gearbox & Angle Return

Gearbox and converter assembly, gearbox housing, gearbox internals (shafts, gears, clutch packs, bearings, circlips, seal kits), electrical control valves for the gearbox, and the angle return (bevel drive) with its gears, bearings, flanges and shims for both 15930 and 15932 variants.

Front & Rear Axles

Front and rear axle casings, differentials, reduction gears, oil bath disc brakes, steering system components (steering cylinder, tie rods, wheel alignment sensor) and the axle mounting hardware for the 212-424, 212-425, 212-426, 212-427 and 212-590 axle types used across the MLT range.

How This Parts Catalogue Is Organised

Each section opens with an exploded-view plate showing the assembly in pictorial form, with every component numbered. The parts list that follows gives the item reference, Manitou part number, description in five languages, and the quantity required. Where an assembly differs between MLT models, the parts list uses an applicability matrix so you can confirm at a glance whether a given part number applies to your specific machine. The interactive index at the front of the catalogue lets you jump straight to the plate you need.

Who This Catalogue Is For

This is the parts catalogue used by workshops, fleet maintainers, parts departments and independent technicians who need to identify the correct Manitou part number for a specific MLT machine. It is not a service manual or a workshop manual — it does not describe repair procedures or torque values. What it does is give you the complete exploded-view parts breakdown for every assembly on the MLT 630, 634, 731, 735, 741, 742 and 1035 L, so you can order the right part the first time. If you are rebuilding a jib telescope, replacing a hydraulic cylinder seal kit, sourcing a cab door seal or ordering a brake disc for the front axle, this catalogue is the reference that confirms exactly which part belongs on your machine.

Why the Right Part Number Matters

Ordering the wrong part on a telescopic handler is expensive — not just the cost of the part, but the downtime while the machine sits waiting for the correct replacement. The MLT range has many model-specific components: a jib wear pad that fits an MLT 630 will not necessarily fit an MLT 1035 L; a hydraulic cylinder from the Série C – E2 build may differ from the Série 3 – E2 equivalent. This catalogue eliminates that guesswork by giving you the Manitou part number against an exploded view for every component, so you can verify the part visually before you order.

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Instant PDF Delivery

The complete Manitou MT Series Interactive Parts Catalogue (CD 547971) is delivered as a PDF download immediately after payment. There is no shipping, no waiting for a disc, and no restriction on which device you open it on. Print the plates you need for the workshop, keep the full catalogue on a tablet or laptop, and search across all 1,091 pages for the part number or assembly you need. The file is yours to keep and use for as long as you own the machine.