Nichiyu FBRF-14 FBRF-16 FBRF-20 70 Series Forklift Workshop Manual – 05W-1502

Description

The Nichiyu FBRF-14, FBRF-16 and FBRF-20 70 Series Forklift Workshop Manual (document 05W-1502) is the complete service and repair guide for the Nichiyu electric reach forklift family built on the 70 Series platform. Issued by Nippon Yusoki Co., Ltd. with a first printing date of December 2005, this workshop manual walks a technician through every major assembly of the truck — drive unit, load wheel, steering, brake, hydraulic system, mast and electric control package — using exploded component illustrations, tightening torques, adjustment values and troubleshooting tables.

File Details

• Manual type: Workshop / Service Manual
• Brand: Nichiyu (Nippon Yusoki Co., Ltd., Kyoto, Japan)
• Models covered: FBRF-14, FBRF-16, FBRF-20 (70 Series)
• Document number: 05W-1502
• Language: English
• Page count: 142 pages
• File format: PDF
• First printing: December 2005

Chapters Covered

• General — appearance, specifications
• Drive Unit — main part names, removal and installation, disassembly and reassembly, torque sensor, gear inspection and replacement, drive wheel inspection, foot switch adjustment, micro switch adjustment, troubleshooting
• Load Wheel — main part names, disassembly and reassembly, inspection
• Steering Unit — main part names, removal and installation, disassembly and reassembly, troubleshooting
• Brake — main part names, installation, disassembly and reassembly, air gap adjustment, brake torque adjustment, troubleshooting
• Support — main part names, removal and installation, adjustment
• Hydraulic System — oil piping circuit, hydraulic pump, oil tank and oil piping, control valve, cylinders
• Hydraulic Pump — removal and installation, inspection, troubleshooting
• Oil Tank and Oil Piping — disassembly and reassembly, oil inspection, recommended oil, oil quantity, filter cleaning, troubleshooting
• Control Valve — piping main part names, removal and installation, hydraulic lever adjustment, valve electric current adjustment, troubleshooting
• Cylinder — lift cylinder and reach cylinder main part names, removal, installation and adjustment, disassembly and reassembly, drift inspection, troubleshooting
• Mast — main part names, mast assembly removal, side shifter removal and disassembly, mast disassembly and reassembly, roller and chain inspection and adjustment, troubleshooting
• Motor — traction motor, hydraulic motor and EPS motor main part names and specifications, removal and installation, disassembly and reassembly, rotor and armature inspection, brush and spring inspection, insulation testing, troubleshooting
• Electric Parts — control unit, accelerator, brake linkage, main contactor and fuse, fan, lever panel, battery lock assembly
• Service Data — standard work hours

What this manual delivers is procedural depth at assembly level. Every major component is documented with exploded parts illustrations showing the order of removal and reassembly, with callouts for grease, sealant, locking compound, tightening torques and non-reusable parts. The hydraulic chapter alone covers the proportional solenoid valve circuit, lift cylinder down safety valves, flow control valves, reach cylinder and oil tank internals — enough to diagnose drift, slow lowering speed, leakage and relief pressure faults.

Model Coverage and Identification

The 70 Series naming convention is explained in the opening chapter: FBRF followed by the capacity code (14 = 1400 kg, 16 = 1600 kg, 20 = 2000 kg), model number, maximum lifting height, mast type and option codes such as CS (cold storage -35°C), FCS (cold storage -50°C) and SF (side shift). Service and capacity data for the three models differ — load capacity is listed as 1300 kg, 1500 kg and 1800 kg respectively, with different tyre sizes, wheelbases, weights and hydraulic relief pressures — so the manual separates values where the models diverge rather than averaging them.

Safety and Workshop Preliminaries

Before any repair procedure, the manual’s opening sections set out maintenance shop conditions, work clothing, tool and gauge requirements, safe hoisting and jacking practice, battery charging precautions and hydraulic handling rules. It also explains the danger, warning and caution symbols used throughout, tightening torque tables for 4T, 8T, brass and stainless bolts, the correct use of liquid packing, retainer and split pin orientation, and the tools and inspection devices needed for a full service.

Get the Full Workshop Manual for the Nichiyu FBRF 70 Series

Whether you are rebuilding a drive unit, re-shimming a mast, resetting brake air gap, chasing a hydraulic drift fault or replacing an EPS motor, this Nichiyu FBRF-14 FBRF-16 FBRF-20 70 Series forklift workshop manual gives you the correct disassembly sequence, the torque figures, the wear limits and the troubleshooting path — the difference between a repair that holds and a comeback. It is the reference that keeps an electric reach truck running to specification instead of guesswork.

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Delivery is instant. The manual is supplied as a PDF that downloads immediately after payment — no shipping, no waiting. Read it on a laptop in the workshop, on a tablet beside the machine, or print the pages you need for the job in front of you.