NICHIYU FBT13P FBT15P FBT16P FBT18P FBT20P 80 Series Electric Lift Truck Workshop Manual – SM12-002

Description

NICHIYU 80 Series Electric Lift Truck Workshop Manual — SM12-002

This comprehensive workshop manual covers the NICHIYU 80 Series electric lift trucks, including the FBT13P, FBT15P, FBT16P(B), FBT18P(B), and FBT20P(B)N models. Published by Nippon Yusoki Co., Ltd. under publication number SM12-002, this manual provides detailed procedures for disassembly, assembly, inspection, adjustment, maintenance, and troubleshooting of the major systems and components of these electric forklifts.

File Details

• Manual Type: Workshop Manual
• Brand: NICHIYU (Nippon Yusoki Co., Ltd.)
• Series: 80 Series
• Models Covered: FBT13P, FBT15P, FBT16P(B), FBT18P(B), FBT20P(B)N
• Publication Number: SM12-002
• Language: English
• Page Count: 257 pages
• File Format: PDF

Chapters Covered

• General — Appearance, specifications
• Front Axle (Drive) — Name, disassembly and reassembly, inspection and adjustment, troubleshooting
• Rear Axle (Steering) — Name, disassembly and reassembly, inspection and adjustment, troubleshooting
• Tire — Front tire, rear tire, inspection and adjustment, troubleshooting
• Steering Linkage — Name, disassembly and reassembly, inspection and adjustment
• Brake — Foot brake linkage, parking brake linkage, master cylinder, wheel brake, inspection and adjustment, troubleshooting
• Hydraulic System — Hydraulic circuit, hydraulic piping
• Hydraulic Pump — Name, disassembly and reassembly, inspection and adjustment, troubleshooting
• Oil Tank — Disassembly and reassembly, inspection and adjustment, troubleshooting
• Control Valve — Control valve linkage, disassembly and reassembly, inspection and adjustment, troubleshooting
• Cylinder — Lift cylinder, tilt cylinder, disassembly and reassembly, inspection and adjustment, troubleshooting
• Mast — Name, disassembly and reassembly, inspection and adjustment, troubleshooting
• Motor — Traction motor, hydraulic motor, EPS motor, disassembly and reassembly, inspection and adjustment, troubleshooting
• Electric Parts — Control unit, display panel and directional switch, accelerator, charger, battery, control board
• Service Data — Annual inspection service data, standard work hours

This NICHIYU 80 Series workshop manual goes far beyond routine maintenance. It provides the complete disassembly and reassembly procedures for the front axle, rear axle, mast, hydraulic pump, control valve, and all three motor types (traction, hydraulic, and EPS). Each section includes detailed inspection criteria, adjustment specifications, and troubleshooting tables that help technicians pinpoint faults accurately rather than relying on guesswork. The brake chapter covers both foot and parking brake systems, including master cylinder overhaul and air bleeding procedures. The electrical section addresses the control unit, FET modules, capacitor inspection, display panel, accelerator potentiometer adjustment, and the built-in charger with voltage tap selection. For anyone maintaining or repairing these electric lift trucks, this manual supplies the torque values, clearances, wear limits, and step-by-step instructions needed to complete the work correctly.

What This Manual Enables You to Do

With this NICHIYU 80 Series electric lift truck workshop manual, you can confidently perform:

• Complete front axle and rear axle removal, disassembly, and reassembly
• Brake system overhaul including master cylinder, wheel brake, and air bleeding
• Hydraulic system diagnostics, pump removal, control valve relief pressure adjustment, and cylinder rebuilds
• Mast disassembly, roller inspection and adjustment, chain tension adjustment, and back shoe clearance setting
• Traction, hydraulic, and EPS motor disassembly, bearing inspection, and sensor bearing testing
• Control unit capacitor discharge, FET module testing, and electrical component replacement
• Built-in charger operation, voltage tap selection, and charging procedures
• Steering angle potentiometer and EPS torque sensor adjustment
• Troubleshooting of all major systems using the symptom-based tables

Why This Manual Matters

Electric lift trucks like the NICHIYU 80 Series require precise procedures when servicing the drive axle, brake system, hydraulic components, and electrical controls. Incorrect adjustment of the brake plates, wheel hub preload, or relief pressure can lead to unsafe operation or premature component failure. The torque specifications, wear limits, and adjustment values in this FBT13P FBT15P FBT16P FBT18P FBT20P workshop manual are essential for safe and reliable repairs. Whether you are replacing brake plates, rebuilding a lift cylinder, or diagnosing an electrical fault in the control unit, having the correct procedures and specifications on hand saves time and prevents costly mistakes.

IMAGES PREVIEW

Instant PDF Delivery

This NICHIYU 80 Series Electric Lift Truck Workshop Manual is delivered as an instant PDF download after purchase. There is no shipping, no waiting for a physical book, and no restrictions on where you can use it. Access the manual on any device — laptop, tablet, or smartphone — and print the pages you need for the workshop. The PDF format makes it easy to search, zoom in on detailed illustrations, and keep the entire manual organized on your computer or in the cloud.