Noblelift FE4P16-18N Spare Parts List BPT-002 – Battery Counterbalanced Forklift Truck Illustrated Parts Catalog PDF

Description

Noblelift FE4P16-18N Spare Parts List – BPT-002

This Noblelift FE4P16-18N spare parts list is the complete illustrated parts catalog for the FE4P16-18N series battery counterbalanced forklift truck. Published under document number BPT-002, it covers every major assembly on the truck with exploded diagrams, part-number tables, quantities, and optional configurations. Whether you are replacing a failed component, rebuilding a brake assembly, or sourcing a hydraulic hose for a specific mast height, this PDF gives you the exact part numbers and visual references to order correctly the first time.

File Details

• Manual Type: Illustrated Spare Parts List / Parts Catalog
• Brand: Noblelift
• Model: FE4P16-18N series
• Equipment Type: Battery counterbalanced forklift truck
• Document Number: BPT-002
• Language: English
• Page Count: 162
• File Format: PDF

Chapters Covered

• Drive system
• Drive axle
• Brake assembly
• Gearbox
• Drive wheel assembly
• Lifting motor and installation
• Battery and bracket
• Foot pedal
• Battery box cover
• Right side door
• Right side plate (hoisting frame)
• Left cover plate
• Valve cover
• Counter weight assembly
• Frame (sidesway)
• Frame (ceiling mounted)
• Control panel
• Steering mechanism and installation
• Foot brake
• Parking brake
• Overhead guard and installation
• Rearview mirror installation
• Steering axle and installation
• Steering cylinder
• Steering wheel assembly
• Working cylinder mechanism and installation
• Multiple directional control valve (bigeminy)
• Multiple directional control valve (trigeminy)
• Multiple directional control valve (four joint)
• Hydraulic system
• Mast lifting pipeline (standard mast)
• Mast lifting pipeline (two stage full free lift)
• Mast lifting pipeline (three stage full free lift)
• Side shifter and pipeline installation (standard mast)
• Side shifter and pipeline installation (two stage full free)
• Side shifter and pipeline installation (three stage full free)
• Fork
• Fork carrier (standard mast)
• Fork carrier (two stage full free)
• Fork carrier (three stage full free)
• Mast (standard mast)
• Mast (two stage full free)
• Mast (three stage full free)
• Lifting cylinder (standard mast)
• Short lifting cylinder (two stage full free)
• Lifting cylinder (two stage full free)
• Short lifting cylinder (three stage full free)
• Lifting cylinder (three stage full free)
• Tilted cylinder
• Electric system
• Electronic control element CURTIS
• Power connector assembly
• Labels
• Data nameplate

Drive System, Axle & Gearbox

The Noblelift FE4P16-18N drive system section opens with an exploded diagram of the complete drive axle assembly. Part-number tables cover the axle housing, half shafts, half shaft seal washers, round nuts, brake gaskets, separate covers, bearings, oil seals, hub nuts, hubs, brake drums, hub connecting bolts, bearing circlips, and the left and right brake assemblies. The gearbox chapter breaks down the HDCSB30 gearbox with bearing caps, spacers, O-seal rings, oil seals, bearings, input shaft assembly, adjusting washers, stop dogs, box cover, paper pads, axles, gears, gear assemblies, and the right differential carrier with gear ring. Dowel pins, washers, bolts, and nuts are listed with their exact GB standards and torque-relevant sizes. The drive wheel assembly section covers 6.50-10 pneumatic, solid, and environmental protection tyres with outer and inner rims, rim bolts, and spring washers. Lifting motor installation includes the AC motor options (HPB8.6-4NL and YDB8-6-4), anti-vibration pads, bushings, washers, and bolts.

Braking System

Brake coverage spans the wheel brake assembly, foot brake, and parking brake. The wheel brake assembly is detailed down to the back plate, wheel cylinder, cylinder body, springs, cups, pistons, support hoods, piston rods, drain screw hoods, vent screws, caps, plugs, brake shoes with friction pieces, left and right clearance adjusters, pawls, release springs, guide blocks, and wire units. Foot brake diagrams show the pedal welding, brake pump assembly, hydraulic steel pipe weldings, connecting pipe, hose clamps, grease nipple, bushings, and damping pads. The parking brake section lists the pedal, hand brake wire rope, micro switch, steel balls, springs, axles, boards, spring seats, and pedal pad. Several brake components are marked as not available separately, which is clearly indicated in the tables.

Electrical System & Battery

The battery and bracket chapter lists 48V batteries in 400Ah, 450Ah, and 500Ah capacities, available in welded and bolted configurations from suppliers including kuile, huoju, and FAAM. The electric system diagram shows the key switch, horn, lights, transducers, emergency switch, truck body harness, and charger options. The CURTIS electronic control element section covers the 1232SE-532 controller, fuse box, contactor, relay, buzzer, fuse, and other control hardware. Power connector assembly tables list battery connecting cables, battery cables, washers, and screws. The truck body harness is listed for the 1234SE+AC configuration.

Hydraulic System & Control Valves

The hydraulic system chapter includes hydraulic hose assemblies with specific lengths and angle configurations, joints with metric thread sizes, O-rings, hose clamps, rubber hoses, oil return hoses, and transition steel pipes. Multiple directional control valve sections cover bigeminy (two-way), trigeminy (three-way), and four-joint configurations. Each valve section includes the handle assembly, transition rod, short axles, split pins, fixed seats, bushings, pressing plates, springs, axles, handles, dowel pins, joints, connecting rods, bearing bushings, control lever weldings for lift and slope functions, and handle balls. The working cylinder mechanism section covers the drain plug, cylinder welding, screen filter, cover plate welding, oil dipstick assembly, and sealing gasket.

Steering System

Steering coverage includes the steering mechanism and installation, steering axle, steering cylinder, and steering wheel assembly. The steering mechanism section details the adjustable handle, packing set, latch segment, steering column, steering wheel, short axle, split pin, fixed seat, adjustable lever, grease nipple, bushings, support welding, and the BZZ5-E80BCF-H6 steering gear. The steering axle chapter lists the steering bridge assembly, linking rod, steering cylinder assembly, left and right knuckle assemblies, bearings (including 942/25 and 30208/30206), pins, dowel pins, framework seal rings, pads, hexagonal groove nuts, wheel hub covers, and grease nipples. The steering cylinder section provides the piston rod assembly, cylinder cover, dust ring, U-ring, O-rings, and support ring. Steering wheel assemblies are listed for pneumatic (Chaoyang 5.00-8-10PR), solid, and environmental protection tyres with inner rims, rim bolts, rim nuts, and washers.

Mast, Fork Carriers & Attachments

Mast coverage spans standard, two-stage full free, and three-stage full free configurations with height options from 2500 mm to 6000 mm. Each mast section lists the mast assembly part numbers, rollers (φ78.3 and φ78.3-range=45.3-49.3), circlips, axle pins, bearing bushes, bearing covers, grease nipples, and bolts. Fork carriers are documented for each mast type with load backrest welding, rollers (φ77.7 and φ119.2), circlips, and fork carrier weldings. The fork section covers 100×35 mm forks in 920, 950, 1070, 1150, and 1220 mm lengths with lift pin assemblies. Side shifter and pipeline installations are detailed for standard, two-stage full free, and three-stage full free masts, including hydraulic hose assemblies with specific lengths, pulleys (φ110×27), groove weldings for multiple mast heights, pipe press plates, rubber pipe lumps, joints, O-rings, and side shifter assemblies.

Lifting & Tilt Cylinders

Lifting cylinder coverage includes standard mast cylinders (φ45xφ35), short lifting cylinders for two-stage and three-stage full free masts, and lifting cylinders for two-stage and three-stage full free configurations. Each cylinder section provides the piston rod, guide sleeve, dust ring, seal rings, O-rings, bearings, circlips, valve plugs, springs, slide valves, cylinder barrels, and seal kits. The tilt cylinder section covers the TL series cylinders with earrings, bearings (GE30ES, 3025, 3040), circlips, nuts, bolts, piston body assemblies, Yx seal rings, support rings, dust rings, guide sleeves, and O-seal rings. Seal kits are listed separately for standard mast, two-stage full free, three-stage full free, and tilted cylinders.

Chassis, Body Panels & Labels

Chassis and body coverage includes the frame for sidesway and ceiling-mounted configurations, counterweight assembly for 1.6t and 1.8t models, battery box cover with hinges, locks, handles, damping pads, and air springs, right and left side doors, cover plates, valve cover, overhead guard with special pipe covers and coils, rearview mirror installation, control panel, and foot pedal. The labels chapter lists the warning label, “No passengers” decal, crane hook label, no crane label, squeeze hand stick, tyre pressure label, Noblelift logo, supporting point label, hydraulic oil sticker, product model stickers for 1.6t and 1.8t, foot brake sticker, safety belt sticker, no climbing label, safety label, and battery cover open sticker. The data nameplate section provides the nameplate for 1.6t and 1.8t models, lose weight sticker with sidesway, and load capacity diagrams.

Why This Parts List Belongs in Your Workshop

Ordering the wrong forklift part costs time, money, and downtime. This Noblelift FE4P16-18N spare parts list eliminates the guesswork by pairing every exploded diagram with a table of exact part numbers, descriptions, quantities, and notes on optional or non-separately-available components. Whether you maintain a fleet of FE4P16-18N trucks or own a single machine, this catalog lets you identify the correct part for drive axle repairs, brake rebuilds, hydraulic hose replacements, mast roller changes, electrical component swaps, and everything in between.

The PDF is organized by assembly, so you can navigate directly to the system you are working on—no need to flip through unrelated sections. Each diagram is labeled with reference numbers that correspond to the parts table, making it straightforward to trace a component from the illustration to its part number. The tables include GB standard hardware specifications for bolts, washers, nuts, and pins, so you can source fasteners locally when needed.

IMAGES PREVIEW

Delivered as an instant PDF download, this FE4P16-18N parts catalog requires no shipping and no waiting. Open it on a laptop in the workshop, a tablet at the machine, or a phone in the field. Print the pages you need for a specific job, or keep the entire 162-page document on hand for reference. The high-contrast exploded views are designed to be readable on screen and on paper, and the part-number tables are formatted for quick scanning.

For anyone responsible for keeping a Noblelift FE4P16-18N battery counterbalanced forklift running, this document is a practical, money-saving reference. Get the right part the first time—download your copy now.