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Piper PA-31P-350 Mojave Maintenance Manual - Card 1 of 5 (P/N 761-781)
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Piper PA-31P-350 Mojave Maintenance Manual – Card 1 of 5 (P/N 761-781)

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Piper PA-31P-350 Mojave Maintenance Manual, Card 1 of 5 (Part Number 761-781) – GAMA-format coverage of airworthiness limitations, time limits, dimensions, jacking, leveling, towing, parking, required placards, servicing, standard airframe practices, environmental system, autoflight, communications, electrical power, equipment furnishings, flight controls, fuel, hydraulic power, ice and rain protection, landing gear, lights, navigation and pitot static, and oxygen system. Instant PDF download.

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Description

Piper PA-31P-350 Mojave Maintenance Manual – Card 1 of 5

This is the first card of the five-card Piper PA-31P-350 Mojave Maintenance Manual set, published under Part Number 761-781. It is prepared in the GAMA (General Aviation Manufacturers Association) format, in which each major aircraft system is assigned a numbered System/Chapter and broken down into Sub-System/Sections and individual units. The Piper PA-31P-350 Mojave Maintenance Manual – Card 1 of 5 opens with the complete System/Chapter Index Guide, List of Illustrations, List of Charts, vendor/supplier information, and aerofiche explanation, then continues into the airframe and system chapters listed below.

File Details

  • Manual type: Aircraft Maintenance Manual (GAMA format, Aerofiche card set)
  • Brand / Manufacturer: Piper Aircraft Corporation
  • Model: PA-31P-350 Mojave
  • Document number: 761-781
  • Card: 1 of 5
  • Original issue date: April 25, 1983
  • Revision history shown: ORG830425, PR830728, PR831214, IR860430, IR860723, IR860925, IR871009, IR900313, IR941007
  • Language: English
  • File format: PDF

Chapters Covered in Card 1

  • Chapter 4 – Airworthiness Limitations
  • Chapter 5 – Time Limits / Maintenance Checks: Scheduled Maintenance Checks, Programmed Inspection, Event No. 1 and Event No. 2, Special Inspections, Operational Inspection, Event Inspection Record and Sign-Off Sheet, Continuous Cycle Inspection Record, Discrepancy Record, Service Publication Compliance Record, FAA Airworthiness Directives Compliance Record, Equipment Change Record (ECR), Access Plate and Panel Locations, event checklists for propeller, engine, turbocharger, wing, landing gear, fuselage, cabin, cockpit and empennage, plus 100-hour, 400-hour, 500-hour, 1000-hour and engine T.B.O. special inspections
  • Chapter 6 – Dimensions and Areas: Dimensions and Areas, Station Reference Lines, Access and Inspection Provisions, leading particulars for engine, propeller and dimensions
  • Chapter 7 – Lifting and Shoring: Jacking (Figure 7-1 Jacking Arrangement)
  • Chapter 8 – Leveling and Weighing: Weighing, Preparation for Weighing, Weighing the Aircraft, leveling screws, weight and balance data
  • Chapter 9 – Towing and Taxiing: towing limits, nose gear 40-degree arc, taxiing checks
  • Chapter 10 – Parking and Mooring: Parking, Mooring, tie-down procedures
  • Chapter 11 – Required Placards: Placards and Markings (Figure 11-1 Placards and Decals)
  • Chapter 12 – Servicing: Scheduled Servicing, Fuel System filling/draining, Brake System, Servicing Landing Gear, Oleo Struts, Tires, Tire Balancing, Hydraulic System, Propellers, Engine Lubrication, Oil Filter, Oil Screens, Spectrometric Oil Analysis, Air Filter, Airframe Lubrication, Lubrication Charts, Unscheduled Servicing, Air Conditioning, Electrical System, Battery, Oxygen System, plus Service Points and Lubrication Charts
  • Chapter 20 – Standard Practices / Airframe: Torque Wrench, Cherrylock Rivet Removal, Identification of Fluid Lines, Flareless Tube Assemblies, Lubrication of Gaskets/Seals/Threads, Aircraft Finish Care, Cleaning, Painting (safety, sanding, spray patterns, spray techniques, polyurethane and acrylics), Waxing, Decals
  • Chapter 21 – Environmental System: Pressurization System, Cabin Pressure Control, Safety and Outflow Valves, Cabin Pressure Controller, Door Seal, Heating (Janitrol Heater), Cooling (Air Conditioning), Compressor Service, Evaporator, Expansion Valve, Receiver-Dehydrator, Condenser, Temperature Control
  • Chapter 22 – Autoflight: Non-Piper A.F.C.S. equipment contacts
  • Chapter 23 – Communications: Emergency Locator Transmitter (Narco), battery removal/installation, remote switch, testing
  • Chapter 24 – Electrical Power: Alternators, Bus Tie Diode Tests, Alternator Paralleling System, Lamar Alternator Control Units, Battery (Lead Acid), Emergency Starting through External Power Receptacle
  • Chapter 25 – Equipment/Furnishings: Seats, Folding Table, Cabinetry and Divider
  • Chapter 27 – Flight Controls: Control Column, Aileron and Tab System, Aileron Control Cables, Aileron Bellcrank, Rudder and Tab, Rudder Control Cables, Rudder Sector, Rudder Pedals, Elevator and Tab, Elevator Control Cables, Elevator Bellcrank, Flaps, Flap Actuator Motor, Flap Transmission, Flap Position Sender, Flap Control Box, Flap Control Amplifier, Stall Warning
  • Chapter 28 – Fuel: Storage, Wing and Nacelle Fuel Cells, Fuel Vent System, Fuel Valves, Crossfeed Valve, Fuel Filter, Fuel Pumps, Indicating
  • Chapter 29 – Hydraulic Power: Main Hydraulic System, Servicing, Testing System, Hydraulic Power Pack, Disassembly/Cleaning/Inspection/Repair, Assembly, Hydraulic Pump, Hand Pump

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Piper PA-31P-350 Mojave Maintenance Manual – Card 1 of 5 (P/N 761-781)” are as follows:

761-781 – MOJAVE MAINTENANCE MANUAL – PA-31 P-350p. 1
INTRODUCTIONp. 2
AEROFICHE EXPLANATION AND REVISION STATUSp. 3
VENDOR-SUPPLIER INFORMATIONp. 5
PIPER PUBLICATIONSp. 8
GAMA SYSTEM/CHAPTER INDEX GUIDEp. 9
LIST OF ILLUSTRATIONSp. 11
FIGURE 5-1. ACCESS PLATES AND PANELSp. 78
FIGURE 6-1. DIMENSIONSp. 86
FIGURE 6-2. STATION REFERENCESp. 89
FIGURE 6-3. ACCESS PLATES AND PANELSp. 92
FIGURE 7-1. JACKING ARRANGEMENTp. 99
FIGURE 8-1. LEVELING – LONGITUDINAL AND LATERALp. 102
FIGURE 8-2. WEIGHING ARRANGEMENTp. 103
FIGURE 9-1. TURNING RADIUS AND LIMITSp. 107
FIGURE 11-1. PLACARDS AND DECALSp. 114
FIGURE 12-1. SERVICE POINTSp. 120
FIGURE 12-3. LANDING GEAR STRUT EXPOSUREp. 131
FIGURE 12-4. LUBRICATION CHART ( LANDING GEAR-MAIN)p. 132
FIGURE 12-5. LUBRICATION CHART (LANDING GEAR, NOSE)p. 133
FIGURE 12-6. LUBRICATION CHART (CONTROL SYSTEM) LUBRICATION CHART (POWER PLANT – PROPELLER AND COWL FLAP)p. 135
FIGURE 12-7. LUBRICATION CHART (DOORS AND SEATS)p. 136
FIGURE 20-1. TORQUE WRENCH EXTENSIONp. 149
FIGURE 20-2. METHOD OF INSTALLATION ROD END BEARINGSp. 149
FIGURE 20-3. CHERRYLOCK RIVET REMOVALp. 150
FIGURE 20-4. HOSE LINE MARKINGSp. 152
FIGURE 20-5. FLARELESS TUBE FITTINGSp. 153
FIGURE 20-6. SPRAY PATTERNSp. 161
FIGURE 20-7. IMPROPER SPRAY TECHNIQUEp. 163
FIGURE 20-8. SPRAY TECHNIQUEp. 164
FIGURE 20-9. SPRAYING CORNERSp. 164
FIGURE 21-1. PRESSURIZATION SYSTEM SCHEMATIC (GARRETT)p. 190
FIGURE 21-2. CABIN PRESSURE CONTROL SYSTEM SCHEMATIC (GARRETT)p. 191
FIGURE 21-3. SAFETY AND OUTFLOW VALVESp. 194
FIGURE 21-4. CABIN AIR PRESSURE OUTFLOW VALVE CONTROLLER SCHEMATICp. 195
FIGURE 21-5. FABRICATED PRESSURE TEST ADAPTERSp. 198
FIGURE 21-6. CABIN PRESSURE TEST UNIT (TYPICAL)p. 198
FIGURE 21-7. PRESSURIZATION TEST HOOKUPp. 199
FIGURE 21-8. CABIN DOOR INFLATION SYSTEM INSTALLATIONp. 205
FIGURE 21-9. ENVIRONMENTAL COMPONENTSp. 211
FIGURE 21-10. SUGGESTED DESIGN FOR SEAL PLATE, PLUGS AND CAPS FOR COMBUSTION TUBE LEAKAGE TESTp. 217
FIGURE 21-11. TEST SET-UP, COMBUSTION AIR PRESSURE SWITCHp. 217
FIGURE 21-12. HEATER ASSEMBLY (23E62-1) EXPLODED VIEWp. 221
FIGURE 21-13. DIAGRAMMATIC CUTAWAY OF HEATER TO SHOW WHIRLING FLAME ACTIONp. 225
FIGURE 21-14. IGNITION UNIT ASSEMBLYp. 225
FIGURE 21-15. EXPLODED VIEW OF COMBUSTION AIR BLOWER AND MOTOR ASSEMBLY (89D23-1)p. 231
FIGURE 21-16. RECIRCULATING FAN AND MOTOR ASSEMBLY (DYNAMIC AIR)p. 233
FIGURE 21-17. INTENTIONALLY LEFT BLANKp. 12
FIGURE 21-18. TEST SET-UP FOR FUEL REGULATOR AND SHUTOFF VALVEp. 241
FIGURE 21-19. AIR CONDITIONING SYSTEM INSTALLATIONp. 251
FIGURE 21-20. SERVICE VALVE LOCATIONp. 256
FIGURE 21-21. TEST GAUGE AND MANIFOLD SETp. 257
FIGURE 21-22. MANIFOLD SET OPERATIONp. 258
FIGURE 21-23. LEAK TEST HOOKUPp. 259
FIGURE 21-24. EVACUATION HOOKUPp. 262
FIGURE 21-25. CHARGING STANDp. 264
FIGURE 21-26. CHARGING HOOKUP (TYPICAL)p. 265
FIGURE 21-27. TOP DEAD CENTER CASTING MARK (SANKYO COMPRESSOR)p. 268
FIGURE 21-28. ROTATION OF CLUTCH FRONT PLATE (SANKYO COMPRESSOR)p. 268
FIGURE 21-29. BELT INSPECTIONp. 269
FIGURE 21-30. MAGNETIC CLUTCH ASSEMBLYp. 271
FIGURE 21-31. EVAPORATOR CONTROL VALVEp. 274
FIGURE 21-32. EXPANSION VALVEp. 274
FIGURE 21-33. COMPONENT INSTALLATIONp. 276
FIGURE 21-34. INSTALLATION OF SECO 7 SEALSp. 279
FIGURE 21-35. INSPECTION POINTS (AIR CONDITIONING SYSTEM) (TYPICAL)p. 279
FIGURE 23-1. EMERGENCY, LOCATOR TRANSMITTER SCHEMATIC (NARCO)p. 314
FIGURE 23-2. PORTABLE FOLDING ANTENNA (NARCO)p. 314
FIGURE 23-3. ELT USING FIXED AIRCRAFT ANTENNA (NARCO)p. 315
FIGURE 23-4. AVIONICS MASTER AND EMERGENCY SWITCH CIRCUITp. 315
FIGURE 24-1. KELVIN LOW RESISTANCE BRIDGEp. 326
FIGURE 24-2. ELECTRICAL POWER DISTRIBUTION SYSTEM (TYPICAL)p. 327
FIGURE 24-3. LAMAR MODEL B-00382-1, TYPICAL SYSTEM APPLICATIONp. 332
FIGURE 24-4. LAMAR B-00382-1 A.C.U. TEST SPECIFICATIONSp. 333
FIGURE 24-5. BATTERY SYSTEM INSTALLATIONp. 335
FIGURE 25-1. CREW AND PASSENGER SEAT INSTALLATIONp. 349
FIGURE 25-2. TOILET SEAT INSTALLATIONp. 350
FIGURE 25-3. FOLDING TABLEp. 351
FIGURE 25-4. FORWARD CABINETRY AND DIVIDER PANELp. 352
FIGURE 25-5. AFT REFRESHMENT CABINETS AND DIVIDER PANELp. 353
FIGURE 27-1. CORRECT METHOD OF INSTALLING ROD END BEARINGSp. 373
FIGURE 27-2. TRIM SCREW ASSEMBLIESp. 375
FIGURE 27-3. CONTROL COLUMN INSTALLATIONp. 379
FIGURE 27-4. CONTROL WHEEL TRAVELp. 381
FIGURE 27-5. RIGGING BOBWEIGHTp. 382
FIGURE 27-6. METHODS OF BLOCKING TRIM CABLESp. 384
FIGURE 27-7. AILERON AND AILERON TRIM CONTROLSp. 385
FIGURE 27-8. INSTALLATION OF BELLCRANK RIGGING TOOLp. 389
FIGURE 27-9. INSTALLATION OF AILERON RIGGING TOOLp. 389
FIGURE 27-10. TRIM CONTROLS INSTALLATIONp. 392
FIGURE 27-11. AILERON CONTROL TRAVELS AND CABLE TENSIONp. 393
FIGURE 27-12. SAFETY, WIRING CONTROL SURFACE STOPSp. 393
FIGURE 27-13. RUDDER AND RUDDER TRIM CONTROLSp. 396
FIGURE 27-14. RUDDER AND TRIM TAB CONTROL TRAVELS AND CABLE TENSIONp. 399
FIGURE 27-15. CLAMPING RUDDER PEDALS IN NEUTRAL POSITIONp. 400
FIGURE 27-16. INSTALLATION OF RUDDER RIGGING TOOLp. 400
FIGURE 27-17. RUDDER PEDAL INSTALLATIONp. 402
FIGURE 27-18. ELEVATOR AND ELEVATOR TRIM CONTROLSp. 409
FIGURE 27-19. ELEVATOR AND ELEVATOR TRIM – TRAVELS AND CABLE TENSIONSp. 413
FIGURE 27-20. INSTALLATION OF ELEVATOR RIGGING TOOLp. 414
FIGURE 27-21. ELEVATOR TRAVEL STOPSp. 414
FIGURE 27-22. CABLE ROUTINE ON ELEVATOR TRIM SERVOp. 416
FIGURE 27-23. ELEVATOR FRICTION MEASUREMENTp. 418
FIGURE 27-24. FLAP INSTALLATIONp. 420
FIGURE 27-25. FLAP SYSTEM DIAGRAMp. 421
FIGURE 27-26. MOTOR ASSEMBLY, EXPLODED VIEWp. 423
FIGURE 27-27. FLAP TRANSMISSION, EXPLODED VIEWp. 427
FIGURE 27-28. FLAP TRANSMISSION MEASUREMENTSp. 430
FIGURE 27-29. CHECKING FOR WORMIER WEARp. 432
FIGURE 27-30. FLAP RIGGING ADJUSTMENTSp. 436
FIGURE 28-1. FUEL SYSTEM SCHEMATICp. 450
FIGURE 28-2. FUEL CELL INSTALLATION (INBOARD)p. 453
FIGURE 28-3. FUEL CELL INSTALLATION (OUTBOARD)p. 454
FIGURE 28-4. FUEL CELL INSTALLATION (NACELLE)p. 455
FIGURE 28-5. FUEL VALVE DRAIN PLATEp. 456
FIGURE 28-6. FUEL CELL TIE DETAILp. 459
FIGURE 28-7. INSTALLATION OF FUEL VALVE DRAIN PLATEp. 459
FIGURE 28-8. FUEL VENT SYSTEMp. 469
FIGURE 28-9. CROSSFEED VALVEp. 471
FIGURE 28-10. FUEL SHUTOFF VALVEp. 471
FIGURE 28-11. FUEL SYSTEM INSTALLATIONp. 473
FIGURE 28-12. ADJUSTMENT OF CROSSFEED VALVEp. 476
FIGURE 28-13. FUEL FILTERp. 476
FIGURE 28-14. ELECTRIC FUEL PUMPp. 479
FIGURE 28-15. SUBMERGED FUEL BOOT PUMPp. 483
FIGURE 28-16. FUEL GAUGE ADJUSTMENTp. 486
FIGURE 28-17. TEST HARNESSp. 488
FIGURE 29-1. SCHEMATIC DIAGRAM OF HYDRAULIC SYSTEMp. 507
FIGURE 29-2. SCHEMATIC OF POWER PACK ELECTRICAL SYSTEMp. 509
FIGURE 29-3. HYDRAULIC SYSTEM INSTALLATIONp. 512
FIGURE 29-4. POWER PACK INSTALLATIONp. 517
FIGURE 29-5. HYDRAULIC POWER PACKp. 520
FIGURE 29-6. LOCATION OF POWER PACK COMPONENTS (WIEBEL)p. 522
FIGURE 29-7. POWER PACK MANIFOLDp. 524
FIGURE 29-8. POWER PACK HANDLE RELEASE MECHANISM (WIEBEL)p. 527
FIGURE 29-9. SAFETYING CONTROL ARM (WIEBEL)p. 532
FIGURE 29-10. INDEXING OF SELECTOR SPOOL (WIEBEL)p. 532
FIGURE 29-11. POWER PACK TEST HARNESS SCHEMATICp. 533
FIGURE 29-12. HANDLE RELEASE ADJUSTMENTp. 533
FIGURE 29-13. LANDING GEAR SELECTOR MECHANISM INSTALLATIONp. 538
FIGURE 29-14. HYDRAULIC FILTERp. 540
FIGURE 29-15. HYDRAULIC PUMPp. 542
FIGURE 29-16. HAND PUMPp. 548
FIGURE 30-1. PNEUMATIC DEICING SYSTEM SCHEMATICp. 584
FIGURE 30-2. PNEUMATIC DEICER BOOTS OPERATION (TYPICAL)p. 586
FIGURE 30-3. MARKING AND CUTTING SCUFFp. 595
FIGURE 30-4. ROUTING SCUFFp. 595
FIGURE 30-5. BUFFING EDGE OF REPAIRp. 595
FIGURE 30-6. HOLE THROUGH SURFACE OF TUBEp. 595
FIGURE 30-7. ROUTING TO TUBE FABRICp. 597
FIGURE 30-8. CUTTING SURFACE OF TUBEp. 597
FIGURE 30-9. CEMENTING BUFFED AREA AND PATCHp. 597
FIGURE 30-10. APPLYING AND STITCHING FABRICp. 597
FIGURE 30-11. PLACING AND STITCHING GUMp. 599
FIGURE 30-12. REMOVING TRAPPED AIRp. 599
FIGURE 30-13. MASKING REPAIRp. 599
FIGURE 30-14. APPLYING NEOPRENE PUTTYp. 599
FIGURE 30-15. WINDSHIELD WIPERp. 607
FIGURE 30-16. TYPICAL USE OF DIAL INDICATORp. 611
FIGURE 30-17. CENTERING OF BRUSHES ON SLIP RINGSp. 611
FIGURE 30-18. MODULAR BRUSH ASSEMBLY WEAR CHECKp. 612
FIGURE 30-19. ANGLE OF CONTACT BRUSHES TO SLIP RINGSp. 614
FIGURE 30-20. BRUSH MODULE ASSEMBLY (3E2011)p. 614
FIGURE 30-21. MODULAR BRUSH ASSEMBLY (3E2071)p. 614
FIGURE 30-22. MACHINING OF SLIP RINGSp. 615
FIGURE 30-23. MODULAR BRUSH ASSEMBLY INSTALLATIONp. 617
FIGURE 30-24. INSTALLATION OF DEICER BOOTSp. 618
FIGURE 30-25. WRINKLED DEICERSp. 619
FIGURE 30-26. PROP DEICER WIRING HARNESS INSTALLATIONp. 624
FIGURE 30-27. TYPICAL DEICER BOOT SEALER APPLICATIONp. 625
FIGURE 32-1. INSTALLATION OF T-RINGSp. 639
FIGURE 32-2. MAIN GEAR OLEO STRUT ASSEMBLYp. 641
FIGURE 32-3. MAIN LANDING GEAR INSTALLATION (LEFT)p. 647
FIGURE 32-4. ACTUATOR CYLINDERp. 650
FIGURE 32-5. ALIGNING MAIN GEARp. 651
FIGURE 32-6. NOSE GEAR OLEO STRUT ASSEMBLYp. 654
FIGURE 32-7. NOSE LANDING GEAR INSTALLATIONp. 659
FIGURE 32-8. CLAMPING RUDDER PEDALS IN NEUTRAL POSITIONp. 665
FIGURE 32-9. RUDDER PEDALS NEUTRAL ANGLEp. 665
FIGURE 32-10. ALIGNING NOSE GEARp. 665
FIGURE 32-11. GEAR ACTUATING CYLINDER (WIEBEL TOOL WTC 2115-1)p. 668
FIGURE 32-12. GEAR DOOR ACTUATING CYLINDER (WIEBEL TOOL WTC 2114-1)p. 671
FIGURE 32-13. LANDING GEAR SELECTOR MECHANISMp. 672
FIGURE 32-14. MAIN WHEEL ASSEMBLY (CLEVELAND 40-130 AND 40-141)p. 674
FIGURE 32-15. BRAKE DISC MINIMUM THICKNESSp. 675
FIGURE 32-16. NOSE WHEEL ASSEMBLYp. 677
FIGURE 32-17. WHEEL BRAKE ASSEMBLY (CLEVELAND 30-95A AND 30-123)p. 680
FIGURE 32-18. REMOVAL AND INSTALLATION OF ANCHOR BOLTSp. 681
FIGURE 32-19. BRAKE INSTALLATION (TYPICAL)p. 684
FIGURE 32-20. BRAKE MASTER CYLINDER ASSEMBLYp. 685
FIGURE 32-21. PARKING BRAKE VALVE ASSEMBLYp. 687
FIGURE 32-22. BLEEDING BRAKE (PRESSURE POT)p. 688
FIGURE 32-23. RUDDER PEDAL INSTALLATIONp. 690
FIGURE 32-24. ADJUSTING MAIN GEAR DOWN LIGHT SWITCHp. 694
FIGURE 32-25. GEAR WARNING SWITCHES INSTALLATIONp. 695
FIGURE 33-1. LANDING / TAXI LIGHT INSTALLATIONp. 708
FIGURE 33-2. LOGO LIGHT ASSEMBLY ADJUSTMENTSp. 713
FIGURE 34-1. INSTRUMENT AIR SYSTEM INSTALLATION (TYPICAL)p. 720
FIGURE 34-2. PITOT-STATIC INSTALLATIONp. 721
FIGURE 35-1. OXYGEN SYSTEM INSTALLATIONp. 739
FIGURE 35-2. OXYGEN SYSTEM INSTALLATION FOR FAR 135 CERTIFICATIONp. 740
FIGURE 35-3. OXYGEN TUBING INSTALLATIONSp. 747
FIGURE 36-1. PNEUMATIC SYSTEMp. 755
FIGURE 39-1. QUARTZ DIGITAL CLOCKp. 766
FIGURE 39-2. CABIN INSTRUMENTS DISPLAYp. 768
FIGURE 39-3. SYSTEM COMPONENTS – CABIN DISPLAYp. 770
FIGURE 39-4. STARTER SWITCHp. 776
FIGURE 39-5. DESCRIPTION OF INSTRUMENT PANEL (TYPICAL)p. 777
FIGURE 39-6. DESCRIPTION OF OVERHEAD PANELS (TYPICAL)p. 778
FIGURE 39-7. DESCRIPTION OF ELECTRICAL PANELS (TYPICAL)p. 779
FIGURE 39-8. LEFT SIDE CIRCUIT BREAKER PANELp. 780
FIGURE 39-9. RIGHT SIDE CIRCUIT BREAKER PANELp. 780
FIGURE 51-1. SKIN THICKNESSp. 787
FIGURE 51-2. TYPICAL ACCESS PLATES AND PANELSp. 790
FIGURE 51-3. SURFACE SCRATCHES. ABRASIONS OR GROUND-IN DIRTp. 794
FIGURE 51-4. DEEP SCRATCHES, SHALLOW NICKS AND SMALL HOLESp. 795
FIGURE 51-5. MIXING OF EPOXY PATCHING COMPOUNDp. 795
FIGURE 51-6. WELDING REPAIR METHODp. 796
FIGURE 51-7. REPAIRING OF CRACKSp. 796
FIGURE 51-8. VARIOUS REPAIRSp. 799
FIGURE 51-9. REPAIR OF STRESS LINESp. 800
FIGURE 51-10. REPAIR OF IMPACTED DAMAGEp. 800
FIGURE 51-11. FUSELAGE SEALING (FORWARD)p. 808
FIGURE 51-12. FUSELAGE SEALING (AFT)p. 809
FIGURE 51-13. FAYING SURFACE SEALp. 811
FIGURE 51-14. JOGGLE SEAIp. 811
FIGURE 51-15. STRINGERS, HOLES AND VOIDS SEALSp. 813
FIGURE 51-16. FILLET SEALp. 813
FIGURE 51-17. BOLTS AND RIVETS SEALSp. 814
FIGURE 51-18. FLOOR BOARD SEALSp. 815
FIGURE 51-19. WIRE HARNESS SEALSp. 816
FIGURE 51-20. FABRICATED TOOLSp. 818
FIGURE 52-1. CABIN ENTRANCE DOORp. 849
FIGURE 52-2. DOOR SNUBBER ASSEMBLYp. 856
FIGURE 52-3. EMERGENCY EXIT WINDOWp. 858
FIGURE 52-4. CARGO DOOR INSTALLATIONp. 860
FIGURE 52-5. FORWARD BAGGAGE DOOR ASSEMBLYp. 863
FIGURE 52-6. NACELLE LOCKER DOORp. 865
FIGURE 52-7. DOOR AJAR SWITCHp. 868
FIGURE 54-1. NACELLE ASSEMBLYp. 874
FIGURE 55-1. EMPENNAGE INSTALLATIONp. 879
FIGURE 55-2. ELEVATOR BALANCINGp. 886
FIGURE 55-3. FRICTION MEASUREMENTp. 888
FIGURE 55-4. RUDDER BALANCINGp. 892
FIGURE 55-5. RUDDER BALANCE WEIGHT LOCATIONp. 892
FIGURE 56-1. WINDSHIELD INSTALLATIONp. 900
FIGURE 56-2. FABRICATED SEALANT TOOLSp. 903
FIGURE 56-3. STORM WINDOW INSTALLATIONp. 905
FIGURE 57-1. WING INSTALLATIONp. 911
FIGURE 57-2. TYPICAL METHODS OF BLOCKING TRIM CABLESp. 914
FIGURE 57-3. FUSELAGE CRADLE (TYPICAL)p. 915
FIGURE 57-4. HI-LOK FASTENER INSTALLATIONp. 919
FIGURE 57-5. AILERON AND FLAP INSTALLATIONp. 922
FIGURE 57-6. AILERON BALANCINGp. 924
FIGURE 61-1. PROPELLER INSTALLATIONp. 930
FIGURE 61-2. TYPICAL NICKS AND REMOVAL METHODp. 932
FIGURE 61-3. PROPELLER GOVERNORp. 934
FIGURE 61-4. SYNCHROPHASER INSTALLATIONp. 939
FIGURE 61-5. PULSE GENERATORp. 940
FIGURE 61-6. SYNCHROPHASER SCHEMATICp. 942
FIGURE 71-1. ENGINE INSTALLATIONp. 959
FIGURE 71-2. COWLINGp. 962
FIGURE 71-3. COWL FLAP INSTALLATIONp. 964
FIGURE 73-1. FUEL INJECTORp. 973
FIGURE 73-2. FUEL AIR BLEED NOZZLEp. 976
FIGURE 74-1. HEIGHT OF SPRING IN DISTRIBUTOR BLOCK TOWERp. 986
FIGURE 74-2. CONTACT POINTSp. 986
FIGURE 74-3. ENGINE TIMING MARKSp. 988
FIGURE 74-4. TIMING LIGHT CONNECTED TO MAGNETOp. 988
FIGURE 74-5. TIMING MARKS ON MAGNETO ROTORp. 990
FIGURE 74-6. PAINTED TOOTH CENTERED IN TIMING WINDOWp. 990
FIGURE 74-7. TIMING MARK ON ROTOR ALIGNED WITH POINTERp. 990
FIGURE 74-8. TIMING LIGHT CONNECTED TO MAGNETO AND BREAKERSp. 991
FIGURE 74-9. CAM END VIEW OF MAGNETOp. 993
FIGURE 74-10. CHECKING HARNESS LEAD CONTINUITYp. 995
FIGURE 74-11. CHECKING HARNESS LEAD INSULATION RESISTANCEp. 995
FIGURE 74-12. MODIFIED PLIERSp. 995
FIGURE 74-13. REMOVING SPRING FROM LEAD ASSEMBLYp. 995
FIGURE 74-14. ASSEMBLY TOOLp. 997
FIGURE 74-15. USING ASSEMBLY TOOLp. 997
FIGURE 74-16. FERRULE POSITIONED UNDER BRAIDp. 998
FIGURE 74-17. FERRULE SEATING TOOLp. 998
FIGURE 74-18. POSITION OF 11-8627 KIT AND CONTACT SPRING AT START OF INSTALLATIONp. 999
FIGURE 74-19. POSITION OF 11-8627 KIT AND CONTACT SPRING AFTER INSTALLATIONp. 999
FIGURE 74-20. LUBRICATING SLEEVEp. 999
FIGURE 74-21. LUBRICATING FERRULE SHOULDERp. 999
FIGURE 74-22. REMOVING FROZEN SPARK PLUG TO BUSHINGp. 1002
FIGURE 77-1. EGT PROBE (ADJUSTABLE)p. 1020
FIGURE 81-1. SCHEMATIC DIAGRAM OF TURBOCHARGER SYSTEMp. 1051
FIGURE 81-2. TURBOCHARGER INSTALLATIONp. 1052
FIGURE 81-3. EXHAUST WASTE GATEp. 1053
FIGURE 95-1. FABRICATED JACK STAND FOR PIPER JACK, PART NO. 18338-00p. 1131
FIGURE 95-2. FABRICATED TAIL STANDp. 1132
FIGURE 95-3. FABRICATED BELLCRANK RIGGING TOOLp. 1133
FIGURE 95-4. FABRICATED AILERON AND ELEVATOR RIGGING TOOLp. 1134
FIGURE 95-5. FABRICATED RUDDER RIGGING TOOLp. 1135
FIGURE 95-6. FABRICATED RUDDER TRIM TAB RIGGING TOOLp. 1136
FIGURE 95-7. FABRICATED TOOL, CHECKING NOSE GEAR LINK TRAVELp. 1137
FIGURE 95-8. FABRICATED TOOL, CHECKING MAIN GEAR SIDE BRACEp. 1138
FIGURE 95-9. FABRICATED TOOL, CHECKING MAIN GEAR, TOE-INp. 1139
FIGURE 95-10. TIRE BALANCERp. 1140
FIGURE 95-11. FABRICATED TOOL, CHECKING NOSE WHEEL ALIGNMENTp. 1141
FIGURE 95-12. SUGGESTED DESIGN FOR SEAL PLATE, PLUGS AND CAPSp. 1142
FIGURE 95-13. CHARGING STANDp. 1142
FIGURE 95-14. FABRICATED PRESSURE TEST ADAPTERSp. 1143
FIGURE 95-15. CABIN PRESSURE TEST UNIT (TYPICAL)p. 1143
FIGURE 95-16. TEST GAUGE MANIFOLD SETp. 1144
FIGURE 95-17. TORQUE WRENCH EXTENSIONp. 1144
FIGURE 95-18. SEALANT TOOLSp. 1145
FIGURE 95-19. ASSEMBLY TOOL – IGNITION HARNESS INSULATINGp. 1146
FIGURE 95-20. MODIFIED PLIERS FOR IGNITION HARNESSp. 1146
FIGURE 95-21. FERRULE SEATING TOOL – IGNITION HARNESSp. 1146
FIGURE 95-22. AIR CONDITIONING COMPRESSOR TOOLSp. 1147
LIST OF CHARTSp. 19
CHART 601. LEADING PARTICULARS AND PRINCIPAL DIMENSIONSp. 87
CHART 1201. SPECIAL INSTRUCTIONSp. 130
CHART 1202. OXYGEN SERVICING TABLE FOR 22 AND 50 CUBIC FOOT CYLINDERSp. 140
CHART 2001. THREAD LUBRICANTSp. 154
CHART 2002. MAXIMUM DISTANCE BETWEEN SUPPORTS FOR FLUID TUBINGp. 154
CHART 2101. TROUBLESHOOTING (PRESSURIZATION SYSTEM)p. 19
CHART 2102. TROUBLESHOOTING (HEATING SYSTEM)p. 207
CHART 2103. LEADING PARTICULARS (AXIAL FLOW FAN) (DYNAMIC AIR)p. 236
CHART 2104. TROUBLESHOOTING (RECIRCULATING FAN) (DYNAMIC AIR)p. 237
CHART 2105. TROUBLESHOOTING (AIR CONDITIONER)p. 244
CHART 2106. TEMPERATURE PRESSURE CHARTp. 252
CHART 2107. ALUMINUM TUBING TORQUEp. 255
CHART 2108. SYSTEM VACUUMp. 261
CHART 2401. TROUBLESHOOTING (ELECTRICAL SYSTEM)p. 319
CHART 2402. WIRE RESISTANCE TABLEp. 326
CHART 2403. ALTERNATOR TEST SPECIFICATIONSp. 328
CHART 2404. ALTERNATOR BELT TENSIONp. 330
CHART 2405. ELECTROLYTE TEMPERATURE CORRECTIONSp. 337
CHART 2406. SPECIFIC GRAVITY TEMPERATURE CORRECTIONp. 338
CHART 2407. RECOMMENDED DISCHARGE RATEp. 338
CHART 2408. ELECTROLYTE FREEZING POINTSp. 339
CHART 2409. CAPACITY RATINGS AT DISCHARGE RATEp. 341
CHART 2410. ELECTROLYTE FREEZING POINTSp. 341
CHART 2411. CIRCUIT LOAD CHARTp. 342
CHART 2701. TROUBLESHOOTING (SURFACE CONTROLS)p. 359
CHART 2702. CONTROL CABLE RIGGING TENSION VS. TEMPERATUREp. 372
CHART 2801. TROUBLESHOOTING (FUEL SYSTEM)p. 447
CHART 2802. TROUBLESHOOTING (FUEL GAUGING SYSTEM)p. 449
CHART 2803. FUEL CELL REPAIR EQUIPMENT LISTSp. 328
CHART 2804. WEAR LIMITS FOR ELECTRIC FUEL PUMPp. 481
CHART 2805. TEST EQUIPMENTp. 485
CHART 2806. TROUBLESHOOTING (FUEL GAUGING SYSTEM)p. 487
CHART 2901. TROUBLESHOOTING (HYDRAULIC SYSTEM)p. 503
CHART 2902. LEADING PARTICULARS, HYDRAULIC POWER PACK (WIEBEL)p. 515
CHART 2903. INSPECTION AND REPAIR, HYDRAULIC PUMPp. 545
CHART 3001. TROUBLESHOOTING (PNEUMATIC DEICER SYSTEM)p. 581
CHART 3002. OPERATING PRESSURESp. 585
CHART 3003. MATERIAL AND SUPPLIES FOR COLD REPAIRp. 589
CHART 3004. MATERIALS FOR VULCANIZED REPAIRSp. 591
CHART 3005. EQUIPMENT FOR VULCANIZED REPAIRSp. 592
CHART 3006. TROUBLESHOOTING (PROPELLER DEICER SYSTEM)p. 609
CHART 3007. REQUIRED MATERIALS FOR REPAIR OF PROPELLER DEICERp. 621
CHART 3008. ELECTRICAL RESISTANCE – PROPELLER DEICE BOOTSp. 623
CHART 3201. TROUBLESHOOTING (LANDING GEAR SYSTEM)p. 635
CHART 3301. LAMP REPLACEMENT GUIDEp. 705
CHART 3401. TROUBLESHOOTING (RATE OF CLIMB INDICATOR)p. 724
CHART 3402. TROUBLESHOOTING (ALTIMETER)p. 725
CHART 3403. TROUBLESHOOTING (AIRSPEED TUBES AND INDICATOR)p. 726
CHART 3404. TROUBLESHOOTING (MAGNETIC COMPASS)p. 728
CHART 3405. TROUBLESHOOTING (DIRECTIONAL GYRO INDICATOR)p. 729
CHART 3406. TROUBLESHOOTING (GYRO HORIZON INDICATOR)p. 730
CHART 3407. TROUBLESHOOTING (TURN AND BANK INDICATOR) (ELECTRICAL)p. 732
CHART 3501. TROUBLESHOOTING (OXYGEN SYSTEM)p. 741
CHART 3502. OXYGEN SYSTEM COMPONENT LIMITSp. 743
CHART 3901. CABIN INSTRUMENTS DISPLAYp. 771
CHART 5101. LIST OF MATERIALS (THERMOPLASTIC REPAIRS)p. 793
CHART 5102. TYPES OF METAL CORROSIONp. 804
CHART 5501. ELEVATOR BALANCE SPECIFICATIONSp. 885
CHART 5502. RUDDER BALANCE SPECIFICATIONSp. 891
CHART 5701. AILERON BALANCE SPECIFICATIONSp. 921
CHART 6101. PROPELLER SPECIFICATIONSp. 931
CHART 6102. TROUBLESHOOTING (ACTUATOR) CHART (ENGINE SYNCHROPHASER)p. 938
CHART 7101. TROUBLESHOOTING (ENGINE)p. 951
CHART 7301. TROUBLESHOOTING (FUEL PRESSURE GAUGE)p. 977
CHART 7302. TROUBLESHOOTING (FUEL FLOW GAUGE)p. 978
CHART 7401. TROUBLESHOOTING (MAGNETO)p. 984
CHART 7402. COUPLING TORQUESp. 1001
CHART 7701. TROUBLESHOOTING (MANIFOLD PRESSURE INDICATOR)p. 1015
CHART 7702. TROUBLESHOOTING (TACHOMETER)p. 978
CHART 7703. TROUBLESHOOTING (CYLINDER HEAD TEMPERATURE GAUGE)p. 1018
CHART 7704. TROUBLESHOOTING (EXHAUST GAS TEMPERATURE GAUGE)p. 1020
CHART 7901. TROUBLESHOOTING (OIL SYSTEM)p. 1026
CHART 7902. TROUBLESHOOTING (ENGINE OIL PRESSURE GAUGE)p. 1030
CHART 7903. TROUBLESHOOTING (OIL TEMPERATURE INDICATORS)p. 1031
CHART 8101. TROUBLESHOOTING (TURBOCHARGER)p. 1040
CHART 9101. LIST OF CONSUMABLE MATERIALSp. 1083
CHART 9102. FLARE FITTING TORQUE VALUESp. 1095
CHART 9103. RECOMMENDED NUT TORQUESp. 1096
CHART 9104. THREAD LUBRICANTSp. 1098
CHART 9105. DECIMAL CONVERSIONp. 1099
CHART 9106. TORQUE CONVERSIONp. 1100
CHART 9107. CONVERSION TABLESp. 1101
CHART 9108. DECIMAL/MILLIMETER EQUIVALENTS OF DRILL SIZESp. 1105
CHART 9109. ELECTRICAL WIRING CODINGp. 1106
CHART 9110. ELECTRICAL SYMBOLSp. 1107
CHAPTER 4 – AIRWORTHINESS LIMITATIONSp. 25
TABLE OF CONTENTSp. 26
AIRWORTHINESS LIMITATIONSp. 27
GENERALp. 27
CHAPTER 5 – TIME LIMITS/MAINT CHECKSp. 28
TABLE OF CONTENTSp. 29
GENERALp. 30
TIME LIMITSp. 30
INSPECTION REQUIREMENTSp. 30
PREFLIGHT CHECKp. 30
OVERLIMITS INSPECTIONp. 30
SCHEDULED MAINTENANCE CHECKSp. 30
PROGRAMMED INSPECTIONp. 31
FACTS YOU SHOULD KNOWp. 31
PROCEDURE MANUALp. 32
DEFINITIONSp. 36
PROGRAM RESPONSIBILITYp. 38
REVISIONSp. 39
AWAY FROM HOME STATION REQUIREMENTSp. 40
EVENT NO. 1p. 41
EVENT NO. 2p. 52
SPECIAL INSPECTIONSp. 61
SPECIAL INSPECTIONS AS REQUIRED, UPON CONDITIONp. 64
OPERATIONAL INSPECTIONp. 65
INSPECTION NOTESp. 67
EVENT INSPECTION RECORD AND SIGNOFF SHEETp. 68
CONTINUOUS CYCLE INSPECTION RECORD AND SIGNOFF SHEETp. 71
DISCREPANCY RECORDp. 72
SERVICE PUBLICATION COMPLIANCE RECORDp. 74
FAA AIRWORTHINESS DIRECTORIES COMPLIANCE RECORDp. 76
ECR EQUIPMENT CHANGE RECORD RECORDp. 77
CHAPTER 6 – DIMENSIONS AND AREASp. 83
TABLE OF CONTENTSp. 84
GENERALp. 85
DIMENSIONS AND AREASp. 85
STATION REFERENCE LINESp. 89
ACCESS AND INSPECTION PROVISIONSp. 89
CHAPTER 7 – LIFTING AND SHORINGp. 97
TABLE OF CONTENTSp. 98
GENERALp. 99
JACKINGp. 99
CHAPTER 8 – LEVELING AND WEIGHINGp. 100
TABLE OF CONTENTSp. 101
GENERALp. 102
LEVELINGp. 102
WEIGHT AND BALANCE DATAp. 103
WEIGHINGp. 103
PREPARATION FOR WEIGHINGp. 103
WEIGHING THE AIRCRAFTp. 104
CHAPTER 9 – TOWING AND TAXIINGp. 105
TABLE OF CONTENTSp. 106
GENERALp. 107
TOWINGp. 108
TAXIINGp. 108
CHAPTER 10 – PARKING AND MOORINGp. 109
TABLE OF CONTENTSp. 110
GENERALp. 111
PARKINGp. 111
MOORINGp. 111
CHAPTER 11 – REQUIRED PLACARDSp. 112
TABLE OF CONTENTSp. 113
GENERALp. 114
PLACARDS AND MARKINGSp. 114
CHAPTER 12 – SERVICINGp. 116
TABLE OF CONTENTSp. 117
GENERALp. 119
SCHEDULED SERVICINGp. 119
FUEL SYSTEMp. 119
FILLING FUEL CELLSp. 119
DRAINING MOISTURE FROM FUEL SYSTEMp. 119
DRAINING FUEL SYSTEMp. 119
BRAKE SYSTEMp. 121
FILLING BRAKE SYSTEM RESERVOIRp. 121
DRAINING BRAKE SYSTEMp. 121
SERVICING LANDING GEARp. 121
LANDING GEAR OLEO STRUTSp. 122
ADDING FLUID TO STRUTSp. 123
FILLING OLEO STRUTSp. 123
INFLATING OLEO STRUTSp. 123
TIRESp. 124
TIRE BALANCINGp. 124
HYDRAULIC SYSTEMp. 124
FILLING HYDRAULIC SYSTEM RESERVOIRp. 125
PROPELLERSp. 125
ENGINE LUBRICATIONp. 125
FILLING OIL SUMPp. 126
DRAINING OIL SUMPp. 126
OIL FILTER (FULL FLOW)p. 126
OIL SCREENS (SUCTION)p. 126
RECOMMENDATIONS FOR CHANGING OILp. 127
SPECTROMETRIC OIL ANALYSISp. 127
AIR FILTERp. 127
SERVICING ENGINE AIR FILTERp. 127
INSTALLATION OF FILTERp. 128
AIRFRAME LUBRICATIONp. 128
APPLICATION OF GREASEp. 128
APPLICATION OF OILp. 129
LUBRICATION CHARTSp. 129
UNSCHEDULED SERVICINGp. 137
SERVICING AIR CONDITIONING SYSTEMp. 137
SERVICING ELECTRICAL SYSTEMp. 137
OPERATION OF EXTERNAL POWER RECEPTACLEp. 137
SERVICING BATTERYp. 137
REMOVAL OF INDUCTION AIR FILTERp. 137
INSTALLATION OF INDUCTION AIR FILTERp. 137
ALTERNATE AIR DOORp. 138
OXYGEN SYSTEMp. 138
OXYGEN SYSTEM SAFETY PRECAUTIONSp. 138
FILLING OXYGEN CYLINDERp. 139
CHAPTER 20 – STANDARD PRACTICES/ AIR FRAMEp. 145
TABLE OF CONTENTSp. 146
GENERALp. 148
STANDARD PRACTICES-AIRFRAMEp. 148
TORQUE WRENCHESp. 148
CHERRYLOCK RIVETS, REMOVALp. 150
IDENTIFICATION OF FLUID LINESp. 151
FLARELESS TUBE ASSEMBLIESp. 151
LUBRICATION OF GASKETS AND SEALSp. 155
LUBRICATION OF THREADSp. 155
AIRCRAFT FINISH CAREp. 155
CLEANINGp. 155
CLEANING INTERIOR SURFACESp. 156
HEADLINER, SIDE PANELS AND SEATSp. 156
WOOD SURFACESp. 156
CARPETSp. 156
CLEANING EXTERIOR SURFACESp. 157
WINDSHIELD AND WINDOWSp. 157
LANDING GEARp. 158
ENGINE COMPARTMENTp. 158
PAINTINGp. 159
PAINTING SAFETYp. 159
SANDINGp. 159
PAINT APPLICATIONp. 160
SPRAY PATTERNSp. 161
CLEANING SPRAY GUNp. 162
SPRAY TECHNIQUESp. 162
AIRCRAFT PAINTING SEQUENCEp. 165
COLOR MATCHINGp. 166
POLYURETHANE PAINT SAFETYp. 166
DIFFICULTIES WITH POLYURETHANEp. 167
APPLICATION OF POLYURETHANEp. 167
DIFFICULTIES WITH ACRYLICSp. 172
APPLICATION OF ACRYLICSp. 172
TRIM AND REGISTRATION NUMBERSp. 173
PAINT SYSTEM COMPATIBILITYp. 173
COMMON PAINT TROUBLESp. 174
STORAGEp. 175
PAINTING FACILITYp. 175
WAXINGp. 175
DECALSp. 176
CHAPTER 21 – ENVIRONMENTAL SYSTEMp. 179
TABLE OF CONTENTSp. 180
GENERALp. 184
DESCRIPTION OF OPERATIONp. 184
TROUBLESHOOTINGp. 184
PRESSURIZATION CONTROLp. 192
COMPONENT DETAILED DESCRIPTIONSp. 193
CABIN DEPRESSURIZATION (DUMP) PROCEDUREp. 196
PRESSURIZATION CHECK WITH TEST UNITp. 196
PRESSURIZATION SYSTEM CHECKOUT PROCEDUREp. 200
GROUND OPERATIONAL CHECKp. 200
FLIGHT OPERATIONSp. 201
OUTFLOW AND/OR SAFETY VALVE REMOVALp. 202
REMOVAL OF CONTROLLERp. 203
INSTALLATION OF CONTROLLERp. 203
CONTROLLER FILTER REPLACEMENTp. 203
CABIN DOOR SEALp. 204
DESCRIPTION OF DOOR SEALp. 204
HEATINGp. 206
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 206
TROUBLESHOOTINGp. 206
OPERATING CONTROLSp. 212
OPERATING PROCEDUREp. 212
INSPECTIONp. 212
INSPECTION OF HEATER AND HEATER COMPONENTSp. 212
DAILY INSPECTIONp. 212
100-HOUR INSPECTIONp. 213
OVERHAUL INSTRUCTIONSp. 213
INSPECTION OF MISCELLANEOUS COMPONENTSp. 214
TESTINGp. 215
MAINTENANCEp. 218
JANITROL HEATERp. 218
REMOVAL OF HEATERp. 218
INSTALLATION OF HEATERp. 219
DISASSEMBLY OF HEATERp. 220
REASSEMBLY OF HEATERp. 222
SPARK PLUGp. 223
REMOVAL OF SPARK PLUGp. 223
INSTALLATION OF SPARK PLUGp. 223
SPARK PLUG GAP CHECK AND ADJUSTMENTp. 224
INSPECTION AND SERVICING SPARK PLUGp. 224
SPARK-SPRAY IGNITIONp. 224
IGNITION ASSEMBLYp. 226
REMOVAL OF IGNITION ASSEMBLYp. 226
INSTALLATION OF IGNITION ASSEMBLYp. 226
TESTING IGNITION UNITp. 226
OPERATIONAL TEST OF IGNITION UNITp. 227
VIBRATORp. 227
REMOVAL OF VIBRATORp. 227
INSTALLATION OF VIBRATORp. 227
COMBUSTION AIR BLOWERp. 227
REMOVAL OF COMBUSTION AIR BLOWERp. 227
REPLACING MOTOR BRUSHESp. 227
INSTALLATION OF COMBUSTION AIR BLOWERp. 228
DISASSEMBLY OF COMBUSTION AIR BLOWER ASSEMBLYp. 228
CLEANINGp. 229
CLEANING AND INSPECTING THE COMBUSTION TUBE ASSEMBLYp. 229
REPAIR OF COMBUSTION TUBE ASSEMBLYp. 230
REASSEMBLY OF COMBUSTION AIR BLOWER ASSEMBLYp. 230
RECIRCULATING FANp. 232
REMOVAL OF RECIRCULATING FANp. 232
INSTALLATION OF RECIRCULATING FANp. 232
DISASSEMBLY OF RECIRCULATING FANp. 232
ASSEMBLY OF RECIRCULATING FANp. 234
CLEANING OF RECIRCULATING FAN MOTORp. 235
INSPECTION OF RECIRCULATING FAN MOTORp. 235
REPAIR OF RECIRCULATING FAN MOTORp. 235
TESTS OF RECIRCULATING FAN MOTORp. 236
COMBUSTION AIR PRESSURE SWITCHp. 238
REMOVAL OF COMBUSTION AIR PRESSURE SWITCHp. 238
INSTALLATION OF COMBUSTION AIR PRESSURE SWITCHp. 238
OVERHEAT LIMIT SWITCHp. 238
REMOVAL OF OVERHEAT LIMIT SWITCHp. 238
INSTALLATION OF OVERHEAT LIMIT SWITCHp. 239
CYCLING SWITCHp. 239
REMOVAL OF CYCLING SWITCHp. 239
INSTALLATION OF CYCLING SWITCHp. 240
HEATER THERMOSTATp. 240
FUEL REGULATOR AND SHUTOFF VALVEp. 241
REMOVAL OF FUEL REGULATOR AND SHUTOFF VALVEp. 241
ADJUSTMENT OF FUEL REGULATOR AND SHUTOFF VALVEp. 241
INSTALLATION OF FUEL REGULATOR AND SHUTOFF VALVEp. 242
TEST PROCEDUREp. 242
GENERALp. 242
COOLINGp. 243
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 243
TROUBLESHOOTINGp. 243
MALFUNCTION DETECTIONp. 253
SPECIAL SERVICING PROCEDURESp. 254
SERVICE VALVESp. 256
TEST GAUGE AND MANIFOLD SETp. 257
CHECKING SYSTEM FOR LEAKSp. 259
LEAK CHECK – METHOD Ip. 259
LEAK CHECK – METHOD IIp. 260
DISCHARGINGp. 261
EVACUATING THE SYSTEMp. 261
CHARGING THE SYSTEMp. 263
USING A CHARGING STANDp. 263
PARTIAL CHARGE TO SYSTEMp. 265
COMPONENT MAINTENANCEp. 266
COMPRESSOR SERVICEp. 266
COMPRESSOR REMOVALp. 266
COMPRESSOR INSTALLATIONp. 267
CHECKING COMPRESSOR OILp. 267
BELT INSPECTIONp. 269
ADJUSTMENT OF DRIVE BELT TENSIONp. 269
MAGNETIC CLUTCH, PULLEY AND COILp. 270
REMOVAL OF CLUTCH, PULLEY AND COILp. 270
INSTALLATION OF CLUTCH, PULLEY AND COILp. 270
RECEIVER-DEHYDRATORp. 272
RECEIVER-DEHYDRATOR REMOVALp. 272
RECEIVER-DEHYDRATOR INSTALLATIONp. 272
CONDENSERp. 272
CONDENSER REMOVALp. 272
CONDENSER INSTALLATIONp. 273
EXPANSION VALVEp. 273
REMOVAL OF EXPANSION VALVEp. 273
INSTALLATION OF EXPANSION VALVEp. 275
EVAPORATOR CONTROL VALVEp. 275
REMOVAL OF EVAPORATOR CONTROL VALVEp. 275
INSTALLATION OF EVAPORATOR CONTROL VALVEp. 275
EVAPORATOR ASSEMBLYp. 275
REMOVAL OF EVAPORATORp. 276
INSTALLATION OF EVAPORATORp. 277
INSTALLATION OF LINES AND FITTINGSp. 278
FLUSHING CONTAMINATED SYSTEMp. 280
TEMPERATURE CONTROLp. 280
BLEED AIR COOLER SCOOPp. 280
ADJUSTMENT OF BLEED AIR COOLER SCOOPp. 280
CHAPTER 22 – AUTO FLIGHTp. 306
TABLE OF CONTENTSp. 307
GENERALp. 308
NON-PIPER A.F.C.S. EQUIPMENT CONTACTSp. 308
CHAPTER 23 – COMMUNICATIONSp. 309
TABLE OF CONTENTSp. 310
GENERALp. 311
EMERGENCY LOCATOR TRANSMITTER (NARCO)p. 311
DESCRIPTIONp. 311
BATTERY REMOVAL AND INSTALLATIONp. 311
DESCRIPTION OPERATION AND TESTING OF PILOT'S REMOTE SWITCHp. 312
TESTING EMERGENCY LOCATOR TRANSMITTERp. 312
CHAPTER 24 – ELECTRICAL POWERp. 317
TABLE OF CONTENTSp. 318
GENERALp. 319
DESCRIPTIONp. 319
TROUBLESHOOTINGp. 319
PRECAUTIONSp. 324
HOW TO FIND BAD ELECTRICAL CONNECTIONS AND POOR GROUND BONDINGp. 324
ALTERNATORSp. 328
DESCRIPTIONp. 328
ALTERNATOR SERVICE TEST SPECIFICATIONS – PRESTOLITE – 100 AMP (ALV 8402-L)p. 328
DESCRIPTION OF 100 AMP PRESTOLITE ALTERNATORp. 329
METHODS OF CHECKING ALTERNATOR BELT TENSIONp. 329
BUS TIE DIODE TESTSp. 331
DESCRIPTION OF ALTERNATOR PARALLELING SYSTEMp. 331
DESCRIPTION LAMAR B-00382-1. ALTERNATOR CONTROL UNITSp. 332
ADJUSTING LAMAR ALTERNATOR CONTROL UNITS (B-00382-1)p. 332
ADJUSTMENTSp. 332
ALTERNATOR CONTROL UNITS TEST SPECIFICATIONS – LAMAR B-00382-1p. 333
BATTERY- LEAD ACIDp. 333
SERVICE OF BATTERY SYSTEMp. 333
REMOVAL OF BATTERY AND ACID RECOVERY JARp. 334
INSTALLATION OF BATTERY SYSTEMp. 335
CLEANING BATTERYp. 335
CLEANING OF VENT HOSES AND VENTSp. 336
CLEANING ACID RECOVERY JARp. 336
BATTERY CHARGINGp. 336
HYDROMETER READING AND BATTERY CHARGEp. 337
BATTERY DISCHARGEp. 338
BATTERY TEMPERATURE CONSIDERATIONSp. 339
BATTERY REPAIRS. STORAGE AND SERVICE TIPSp. 339
PREPARING NEW DRY CHARGED BATTERY FOR INSTALLATIONp. 340
EMERGENCY STARTING THROUGH EXTERNAL POWER RECEPTACLEp. 340
CHAPTER 25 – EQUIPMENT/FURNISHINGSp. 346
TABLE OF CONTENTSp. 347
GENERALp. 348
FLIGHT AND PASSENGER COMPARTMENTS (SEATS)p. 348
REMOVAL AND INSTALLATION OF SEATSp. 348
REMOVAL AND INSTALLATION OF FOLDING TABLEp. 348
REMOVAL AND INSTALLATION OF CABINETRY AND DIVIDERp. 351
CHAPTER 27 – FLIGHT CONTROLSp. 354
TABLE OF CONTENTSp. 355
GENERALp. 358
DESCRIPTIONp. 358
TROUBLESHOOTINGp. 358
STANDARD PROCEDURESp. 372
WRAPPING TRIM DRUMSp. 374
CONTROL COLUMNp. 377
REMOVAL OF CONTROL COLUMNp. 377
INSTALLATION OF CONTROL COLUMNp. 378
AILERON AND TAB SYSTEMp. 383
AILERON CONTROL CABLESp. 383
REMOVAL OF AILERON CONTROL CABLESp. 383
INSTALLATION OF AILERON CONTROL CABLESp. 384
AILERON BELLCRANKp. 388
REMOVAL OF AILERON BELLCRANKp. 388
INSTALLATION OF AILERON BELLCRANKp. 388
RIGGING AND ADJUSTMENT OF AILERON CONTROLSp. 389
AILERON TRIM (CONTROL PEDESTAL)p. 390
REMOVAL OF AILERON TRIM (CONTROL PEDESTAL)p. 390
INSTALLATION OF AILERON TRIM (CONTROL PEDESTAL)p. 391
AILERON TRIM (WING)p. 394
REMOVAL OF AILERON TRIM (WING)p. 394
INSTALLATION OF AILERON TRIM (WING)p. 394
RIGGING AND ADJUSTMENT OF AILERON TRIMp. 394
RUDDER AND TABp. 395
RUDDER CONTROL CABLESp. 395
REMOVAL OF RUDDER CONTROL CABLESp. 395
INSTALLATION OF RUDDER CONTROL CABLESp. 395
RUDDER SECTORp. 399
REMOVAL OF RUDDER SECTORp. 399
INSTALLATION OF RUDDER SECTORp. 399
RUDDER PEDALSp. 400
REMOVAL OF RUDDER PEDAL ASSEMBLYp. 400
INSTALLATION OF RUDDER PEDAL ASSEMBLYp. 401
RIGGING AND ADJUSTMENT OF RUDDER CONTROLSp. 403
RUDDER TRIM (CONTROL PEDESTAL)p. 403
REMOVAL OF RUDDER TRIM (CONTROL PEDESTAL)p. 404
INSTALLATION OF RUDDER TRIM (CONTROL PEDESTAL)p. 404
RUDDER TRIM (RUDDER)p. 405
REMOVAL OF RUDDER TRIM (RUDDER)p. 405
INSTALLATION OF RUDDER TRIM (RUDDER)p. 405
RIGGING AND ADJUSTMENT OF RUDDER TRIMp. 405
ELEVATOR AND TABp. 406
ELEVATOR CONTROL CABLESp. 406
REMOVAL OF ELEVATOR CONTROL CABLESp. 406
INSTALLATION OF ELEVATOR CONTROL CABLESp. 407
ELEVATOR BELLCRANKp. 408
REMOVAL OF ELEVATOR BELLCRANKp. 408
INSTALLATION OF ELEVATOR BELLCRANKp. 412
RIGGING AND ADJUSTMENT OF ELEVATOR CONTROLSp. 412
ELEVATOR TRIM (CONTROL PEDESTAL)p. 413
REMOVAL OF ELEVATOR TRIM (CONTROL PEDESTAL)p. 414
INSTALLATION OF ELEVATOR TRIM (CONTROL PEDESTAL)p. 415
ELEVATOR TRIM (ELEVATOR)p. 415
REMOVAL OF ELEVATOR TRIM (ELEVATOR)p. 415
INSTALLATION OF ELEVATOR TRIM (ELEVATOR)p. 415
RIGGING AND ADJUSTMENT OF ELEVATOR TRIMp. 417
DETERMINING FRICTION IN THE ELEVATOR CONTROL SYSTEMp. 417
CHECKING ELEVATOR TRIM TAB FREE PLAYp. 419
FLAPSp. 419
DESCRIPTIONS AND OPERATIONp. 419
FLAP ACTUATOR MOTORp. 422
REMOVAL OF FLAP ACTUATOR MOTORp. 422
DISASSEMBLY OF FLAP ACTUATOR MOTORp. 422
SERVICE OF FLAP ACTUATOR MOTORp. 424
ASSEMBLY OF FLAP ACTUATOR MOTORp. 424
INSTALLATION OF FLAP ACTUATOR MOTORp. 425
FLEXIBLE ACTUATOR SHAFTp. 425
REMOVAL OF FLEXIBLE ACTUATOR SHAFTp. 425
INSTALLATION OF FLEXIBLE ACTUATOR SHAFTp. 425
FLAP TRANSMISSIONp. 426
REMOVAL OF FLAP TRANSMISSIONp. 426
DISASSEMBLY OF FLAP TRANSMISIONp. 426
SERVICE OF FLAP TRANSMISSIONp. 428
ASSEMBLY OF FLAP TRANSMISSIONp. 428
FUNCTIONAL TEST OF FLAP TRANSMISSIONp. 432
INSTALLATION OF FLAP TRANSMISSIONp. 433
RIGGING AND ADJUSTMENT OF FLAPSp. 433
FLAP POSITION SENDERp. 437
REMOVAL OF FLAP POSITION SENDERp. 437
INSTALLATION OF FLAP POSITION SENDERp. 437
RIGGING AND ADJUSTMENT OF FLAP POSITION SENDERp. 438
FLAP CONTROL. BOXp. 438
REMOVAL OF FLAP CONTROL BOXp. 438
INSTALLATION OF FLAP CONTROL BOXp. 439
FLAP CONTROL AMPLIFIERp. 439
REMOVAL OF FLAP CONTROL AMPLIFIERp. 439
INSTALLATION OF FLAP CONTROL AMPLIFIERp. 439
ELECTRICAL SYSTEM FUNCTIONAL TEST PROCEDUREp. 439
STALL WARNINGp. 440
LIFT DETECTORp. 441
REMOVAL OF LIFT DETECTORp. 441
INSTALLATION OF LIFT DETECTORp. 441
ADJUSTMENT OF LIFT DETECTORp. 441
CHAPTER 28 – FUELp. 443
TABLE OF CONTENTSp. 444
GENERALp. 446
DESCRIPTIONp. 446
TROUBLESHOOTINGp. 446
STORAGEp. 452
WING FUEL CELLSp. 452
REMOVAL OF WING FUEL CELLSp. 452
INSTALLATION OF WING FUEL CELLSp. 456
REMOVAL OF NACELLE FUEL CELLp. 458
INSTALLATION OF NACELLE FUEL CELLp. 458
CLEANING AND INSPECTION OF FUEL CELLSp. 460
FUEL CELL COMPARTMENTp. 461
MOLDED NIPPLE FITTINGSp. 461
HANDLING AND STORAGE OF FUEL CELLSp. 462
REPAIR OF FUEL CELLSp. 463
GENERALp. 463
HANDLING OF REPAIR MATERIALSp. 463
REPAIR LIMITATIONS OF FUEL CELLSp. 464
REPAIR PATCH (HEAT CURE METHOD)p. 464
REPAIR PATCH (AIR CURE METHOD)p. 467
METAL FITTING – SEALING SURFACESp. 467
ACCESSORY REPLACEMENTp. 467
DEFECT REPAIRS OF FUEL CELLp. 468
TESTING FUEL CELLSp. 468
FUEL VENT SYSTEMp. 469
DISTRIBUTIONp. 470
FUEL VALVESp. 470
REMOVAL OF FUEL VALVESp. 470
DISASSEMBLY OF CROSSFEED VALVE AND FUEL SHUTOFF VALVEp. 470
CLEANING, INSPECTION AND REPAIR OF FUEL SHUTOFF VALVE AND CROSSFEED VALVEp. 470
ASSEMBLY OF FUEL SHUTOFF AND CROSSFEED VALVEp. 471
LEAK TEST OF FUEL SHUTOFF AND CROSSFEED VALVEp. 472
INSTALLATION OF FUEL VALVESp. 472
ADJUSTMENT OF FUEL SHUTOFF AND CROSSFEED VALVEp. 472
FUEL FILTERp. 475
REMOVAL OF FUEL FILTERp. 475
DISASSEMBLY OF FUEL FILTERp. 475
CLEANING. INSPECTION AND REPAIR OF FUEL FILTERp. 476
ASSEMBLY OF FUEL FILTERp. 477
INSTALLATION OF FUEL FILTERp. 477
CLEANING FUEL SYSTEMp. 477
FUEL PUMPSp. 477
REMOVAL OF ELECTRIC FUEL PUMPp. 477
DISASSEMBLY OF ELECTRIC FUEL PUMPp. 478
CLEANING. INSPECTION AND REPAIR OF ELECTRIC FUEL PUMPp. 478
ASSEMBLY OF ELECTRIC FUEL PUMPp. 478
ADJUSTMENT OF ELECTRIC FUEL PUMP (BENCH TEST)p. 480
ADJUSTMENT OF ELECTRIC FUEL PUMP (IN THE AIRPLANE)p. 480
INSTALLATION OF ELECTRIC FUEL PUMPp. 482
REMOVAL OF SUBMERGED FUEL PUMPSp. 482
INSTALLATION OF SUBMERGED FUEL PUMPp. 483
INDICATINGp. 484
DESCRIPTION AND OPERATIONp. 484
SYSTEM COMPONENT LOCATIONp. 484
REPAIR OF INDICATING SYSTEMp. 487
TANK SENSOR UNITSp. 487
CLEANING OF TANK UNITSp. 487
TESTING TANK SENSOR UNITSp. 487
TESTING INDICATORp. 490
TROUBLESHOOTINGp. 492
TESTING OF SIGNAL CONDITIONERp. 493
CALIBRATION PROCEDURE (DRY)p. 494
CALIBRATION PROCEDURE (WET)p. 495
CHAPTER 29 – HYDRAULIC POWERp. 498
TABLE OF CONTENTSp. 499
GENERALp. 502
DESCRIPTION AND OPERATIONp. 502
TROUBLESHOOTINGp. 503
MAIN HYDRAULIC SYSTEMp. 506
SERVICING HYDRAULIC SYSTEMp. 506
FLUSHING HYDRAULIC SYSTEMp. 506
FILLING HYDRAULIC RESERVOIRp. 506
BLEEDING THE HYDRAULIC SYSTEMp. 506
TESTING SYSTEMp. 510
CONNECTING TEST UNITp. 510
DISCONNECTING TEST UNITp. 510
CYCLING LANDING GEARp. 511
CHECKING LANDING GEAR CYCLE TIMEp. 511
CHECKING TIME DELAY VALVEp. 513
CHECKING HANDLE RELEASE TO NEUTRALp. 514
CHECKING PRIORITY VALVEp. 514
CHECKING MAIN RELIEF VALVEp. 516
CHECKING HAND PUMP RELIEF VALVEp. 516
CHECKING FOR SUCTION AIR LEAKAGEp. 516
HYDRAULIC POWER PACKp. 518
REMOVAL OF POWER PACKp. 518
INSTALLATION OF POWER PACKp. 519
DISASSEMBLY, CLEANING, INSPECTION AND REPAIR OF HYDRAULIC POWER PACK AND COMPONENTSp. 519
POWER PACKp. 519
MANIFOLDp. 523
HAND PUMP SUCTION SCREENp. 525
HAND PUMP RELIEF VALVEp. 525
MAIN RELIEF VALVEp. 525
PRIORITY VALVEp. 525
HAND PUMP CHECK VALVEp. 525
STANDPIPE-FILTERp. 525
VENT FILTERp. 525
DOOR VENT VALVEp. 526
TIME DELAY CHECK VALVEp. 526
LANDING GEAR SPRING CARTRIDGE ASSEMBLYp. 526
POWER PACK HANDLE-RELEASE MECHANISMp. 526
CLEANING, INSPECTION AND REPAIR OF POWER PACKp. 526
ASSEMBLY. INSTALLATION AND ADJUSTMENT OF POWER PACK COMPONENTSp. 528
TIME DELAY CHECK VALVEp. 528
DOOR VENT VALVEp. 528
VENT FILTERp. 528
STANDPIPE-FILTERp. 528
HAND PUMP CHECK VALVEp. 528
PRIORITY VALVEp. 529
MAIN RELIEF VALVEp. 529
HAND PUMP RELIEF VALVEp. 529
HAND PUMP SUCTION SCREENp. 529
RESERVOIRp. 529
MANIFOLD (ASSEMBLY)p. 530
POWER PACK HANDLE-RELEASE MECHANISMp. 530
MANIFOLD (INSTALLATION)p. 531
INSTALLATION AND ADJUSTMENT OF INBOARD GEAR DOOR SWITCHp. 531
POWER PACK BENCH TEST ADJUSTMENTp. 534
ADJUSTMENT OF HANDLE-RELEASE MECHANISMp. 534
ADJUSTMENT OF HAND PUMP RELIEF VALVEp. 535
ADJUSTMENT OF MAIN RELIEF VALVEp. 535
ADJUSTMENT OF PRIORITY VALVEp. 535
ADJUSTMENT OF DOOR SOLENOIDp. 536
ADJUSTMENT OF DOOR VENT VALVEp. 536
ASSEMBLY OF POWER PACKp. 537
TESTING RESERVOIR FOR LEAKAGEp. 537
HYDRAULIC SYSTEM COMPONENT SERVICINGp. 537
OPERATION OF GEAR SELECTOR HANDLE MECHANISMp. 537
INSPECTION OF GEAR SELECTOR HANDLE MECHANISMp. 537
ADJUSTMENT OF GEAR SELECTOR HANDLE MECHANISMp. 539
REMOVAL AND INSTALLATION OF HYDRAULIC LINESp. 539
REMOVAL AND INSTALLATION OF HYDRAULIC FILTERSp. 539
REPLACEMENT OF FILTER ELEMENTSp. 540
HYDRAULIC PUMPp. 540
HYDRAULIC PUMP OPERATIONAL CHECKp. 540
PROCEDURE AFTER HYDRAULIC PUMP FAILUREp. 541
REMOVAL OF HYDRAULIC PUMPp. 541
DISASSEMBLY OF HYDRAULIC PUMPp. 541
CLEANING, INSPECTION, REPAIR OF HYDRAULIC PUMPp. 543
ASSEMBLY OF HYDRALUIC PUMPp. 544
INSTALLATION OF HYDRAULIC PUMPp. 546
PRIMING HYDRAULIC PUMPp. 546
HYDRAULIC SYSTEM FAILUREp. 546
HIGH ALTITUDE GEAR OPERATIONp. 547
AUXILIARYp. 547
HAND PUMP (EMERGENCY)p. 547
REMOVAL OF HAND PUMPp. 547
DISASSEMBLY OF HAND PUMPp. 547
CLEANING, INSPECTION AND REPAIR OF HAND PUMPp. 549
ASSEMBLY OF HAND PUMPp. 549
INSTALLATION OF HAND PUMPp. 549
BLEEDING HAND PUMPp. 549
HAND PUMP TESTp. 550
CHAPTER 30 – ICE AND RAIN PROTECTIONp. 576
TABLE OF CONTENTSp. 577
GENERALp. 580
DESCRIPTION AND PRINCIPLE OF OPERATIONp. 580
TROUBLESHOOTINGp. 580
AIRFOIL DEICE SYSTEMp. 583
SYSTEM TEST AND ADJUSTMENTp. 583
OPERATIONAL CHECKp. 583
ELECTRICAL TESTp. 583
PRESSURE LEAKAGE TESTp. 583
PNEUMATIC REGULATOR ADJUSTMENTp. 585
INSPECTIONSp. 585
GROUND TEST PROCEDUREp. 585
100 HOUR INSPECTIONp. 587
TIMERp. 587
CONTROL VALVESp. 587
REMOVAL OF AIRFOIL DEICE BOOTSp. 587
REPAIR OF AIRFOIL DEICE BOOTSp. 588
COLD REPAIRp. 588
VULCANIZED REPAIRp. 591
MATERIALS FOR VULCANIZED REPAIRp. 591
DEFINITION OF TERMSp. 592
GENERAL PROCEDUREp. 593
CURINGp. 593
SURFACE SCUFFSp. 594
DEEP SCUFF THROUGH NEOPRENE SURFACEp. 594
HOLES OR TEARS THROUGH SURFACE SIDE OF TUBE AREAp. 596
HOLES OR TEARS THROUGH BACKSIDE OF TUBE AREAp. 596
HOLES OR TEARS THROUGH TWO SIDESp. 596
HOLE THROUGH DEICER EXTENDING FROM ONE TUBE INTO ANOTHERp. 596
HOLE THROUGH DEICER OUTSIDE OF TUBE AREAp. 598
INSTALLATION OF AIRFOIL DEICE BOOTSp. 598
PREPARATION OF LEADING EDGESp. 598
PREPARATION OF DEICERp. 600
MOUNTING DEICER ON LEADING EDGFp. 600
ADHESION TESTp. 601
MAINTENANCE OF AIRFOIL DEICE BOOTSp. 602
AGEMASTER NO. 1 AND ICEX APPLICATIONp. 602
RESURFACING CONDUCTIVE CEMENTp. 604
WINDOWS AND WINDSHIELDSp. 605
HEATED WINDSHIELDp. 605
WINDSHIELD WIPER MECHANISMp. 605
REMOVAL OF WIPER MECHANISMp. 605
INSTALLATION OF WIPER MECHANISMp. 606
WIPER BLADE AND ARM REMOVALp. 606
WIPER BLADE AND ARM INSTALLATIONp. 606
WIPER BLADE AND ARM ADJUSTMENTp. 608
PROPELLERSp. 608
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 608
TROUBLESHOOTINGp. 609
MAINTENANCE PRACTICESp. 610
PROPELLER DEICE SYSTEM OPERATIONAL CHECKp. 610
RECOMMENDED OVERHAUL OF DEICE SYSTEM TIMERp. 610
100 HOUR INSPECTIONp. 610
BRUSH MODULES/MODULAR BRUSH ASSEMBLIESp. 612
REPLACEMENT OF BRUSH MODULESp. 613
ALIGNMENT OF NEW BRUSHESp. 613
SLIP RINGSp. 613
MACHINING OF SLIP RINGSp. 613
REPLACEMENT OF SLIP RINGSp. 615
DEICER BOOTSp. 615
RESISTANCE CHECK OF DEICER BOOTSp. 615
REPLACEMENT OF DEICER BOOTSp. 616
REMOVAL OF DEICERp. 616
PREPARATION OF SURFACE PRIOR TO INSTALLATION OF DEICERp. 618
APPLICATION OF CEMENTp. 619
INSTALLATION OF DEICERS AND REQUIRED MATERIALSp. 620
PREPARATION AND APPLICATION OF SEALERp. 620
WRINKLED DEICERSp. 622
ELECTRICAL CHECKp. 622
FINAL ELECTRICAL CHECK OF PROPELLER DEICERSp. 623
INSTALLATION OF DEICER LEADS AND WIRE HARNESSp. 623
BALANCINGp. 625
PROPELLER ICE SHIELDp. 625
REMOVAL OF PROPELLER ICE SHIELDp. 625
INSTALLATION OF PROPELLER ICE SHIELDp. 625
ICE DETECTIONp. 626
WING INSPECTION LIGHTp. 626
SERVICINGp. 626
CHAPTER 32 – LANDING GEARp. 629
TABLE OF CONTENTSp. 630
GENERALp. 634
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 634
TROUBLESHOOTINGp. 635
REPLACEMENT OF WIPER STRIP ON LANDING GEAR STRUTSp. 638
REPLACEMENT OF T-RINGS ON LOWER BEARINGSp. 640
MAIN GEAR AND DOORSp. 640
MAIN GEAR OLEO STRUTp. 640
DISASSEMBLY OF MAIN GEAR OLEOp. 640
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR OLEOp. 643
ASSEMBLY OF MAIN GEAR OLEOp. 643
MAIN LANDING GEARp. 643
REMOVAL OF MAIN LANDING GEARp. 643
CLEANING, INSPECTION AND REPAIR OF MAIN LANDING GEARp. 644
INSTALLATION OF MAIN LANDING GEARp. 645
ADJUSTMENT OF MAIN LANDING GEARp. 646
ALIGNMENT OF MAIN LANDING GEARp. 651
MAIN GEAR DOOR ASSEMBLYp. 652
REMOVAL OF MAIN GEAR ASSEMBLYp. 652
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR DOOR ASSEMBLYp. 652
INSTALLATION OF MAIN GEAR DOOR ASSEMBLYp. 652
ADJUSTMENT OF MAIN GEAR DOORSp. 652
NOSE GEAR AND DOORSp. 653
NOSE GEAR OLEO STRUTp. 653
DISASSEMBLY OF NOSE GEAR OLEOp. 653
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR OLEOp. 656
ASSEMBLY OF NOSE GEAR OLEOp. 656
NOSE LANDING GEARp. 657
REMOVAL OF NOSE LANDING GEARp. 657
CLEANING, INSPECTION AND REPAIR OF NOSE LANDING GEARp. 658
INSTALLATION OF NOSE LANDING GEARp. 658
RIGGING AND ADJUSTMENT OF NOSE LANDING GEARp. 662
ALIGNMENT OF NOSE LANDING GEARp. 664
NOSE GEAR DOOR ASSEMBLYp. 666
REMOVAL OF NOSE GEAR DOOR ASSEMBLYp. 666
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR DOOR ASSEMBLYp. 666
INSTALLATION OF NOSE GEAR DOOR ASSEMBLYp. 667
ADJUSTMENT OF NOSE GEAR DOORp. 667
EXTENSION AND RETRACTIONp. 667
GEAR ACTUATING CYLINDERSp. 667
REMOVAL OF GEAR ACTUATING CYLINDERp. 667
DISASSEMBLY OF GEAR ACTUATING CYLINDER (WTC-2115-1)p. 667
CLEANING, INSPECTION AND REPAIR OF GEAR ACTUATING CYLINDERp. 668
ASSEMBLY OF GEAR ACTUATING CYLINDER (WTC 2115-1)p. 668
INSTALLATION OF GEAR ACTUATING CYLINDERp. 669
GEAR DOOR ACTUATING CYLINDERSp. 669
REMOVAL OF GEAR DOOR ACTUATING CYLINDERp. 669
DISASSEMBLY OF GEAR DOOR ACTUATING CYLINDERp. 669
CLEANING, INSPECTION AND REPAIR OF GEAR DOOR ACTUATING CYLINDERp. 670
ASSEMBLY OF GEAR DOOR ACTUATING CYLINDERp. 670
INSTALLATON OF GEAR DOOR ACTUATING CYLINDERp. 670
GEAR SELECTOR HANDLE MECHANISMp. 671
REMOVAL OF GEAR SELECTOR HANDLE MECHANISMp. 671
INSTALLATION OF GEAR SELECTOR HANDLE MECHANISMp. 673
WHEELS AND BRAKESp. 673
MAIN WHEEL ASSEMBLYp. 673
REMOVAL AND DISASSEMBLY OF MAIN WHEELp. 673
INSPECTION OF MAIN WHEEL ASSEMBLYp. 674
REPAIR OF MAIN WHEEL ASSEMBLYp. 674
ASSEMBLY AND INSTALLATION OF MAIN WHEELp. 675
NOSE WHEEL ASSEMBLYp. 676
REMOVAL AND DISASSEMBLY OF NOSE WHEEL (CLEVELAND)p. 676
INSPECTION OF NOSE WHEEL ASSEMBLY (CLEVELAND)p. 676
REPAIR AND REPLACEMENT OF NOSE WHEEL ASSEMBLY (CLEVELAND)p. 676
ASSEMBLY AND INSTALLATION OF NOSE WHEEL (CLEVELAND)p. 676
REMOVAL AND DISASSEMBLY OF NOSE WHEEL (B.F. GOODRICH)p. 678
INSPECTION OF NOSE WHEEL ASSEMBLY (B.F. GOODRICH)p. 678
REPAIR AND REPLACEMENT OF NOSE WHEEL ASSEMBLY (B.F. GOODRICH)p. 678
ASSEMBLY AND INSTALLATION OF NOSE WHEEL (B.F. GOODRICH)p. 679
BRAKE ASSEMBLYp. 682
REMOVAL AND DISASSEMBLY OF WHEEL BRAKE ASSEMBLYp. 682
CLEANING, INSPECTION AND REPAIR OF WHEEL BRAKE ASSEMBLYp. 682
BRAKE ADJUSTMENT AND LINING TOLERANCESp. 682
ASSEMBLY AND INSTALLATION OF WHEEL BRAKE ASSEMBLYp. 683
BRAKE MASTER CYLINDERp. 683
REMOVAL OF BRAKE MASTER CYLINDERp. 683
DISASSEMBLY OF BRAKE MASTER CYLINDERp. 683
CLEANING, INSPECTION AND REPAIR OF BRAKE MASTER CYLINDERp. 685
ASSEMBLY OF BRAKE MASTER CYLINDERp. 685
INSTALLATION OF BRAKE MASTER CYLINDERp. 686
PARKING BRAKE VALVEp. 686
REMOVAL OF PARKING BRAKE VALVEp. 686
DISASSEMBLY OF PARKING BRAKE VALVEp. 686
CLEANING, INSPECTION AND REPAIR OF PARKING BRAKE VALVEp. 686
ASSEMBLY OF PARKING BRAKE VALVEp. 686
INSTALLATION OF PARKING BRAKE VALVEp. 687
BLEEDING PROCEDUREp. 687
STEERINGp. 689
RUDDER AND STEERING PEDAL ASSEMBLYp. 689
REMOVAL OF PEDAL ASSEMBLYp. 689
INSTALLATION OF PEDAL ASSEMBLYp. 691
POSITION AND WARNINGp. 691
POSITIONp. 691
ADJUSTMENT OF NOSE GEAR UP LIMIT SWITCHp. 691
ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCHp. 692
ADJUSTMENT OF MAIN GEAR UP LIMIT SWITCHp. 692
ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCHp. 692
ADJUSTMENT OF MAIN INBOARD GEAR DOOR AJAR SWITCHESp. 693
ADJUSTMENT OF LANDING GEAR SAFETY SWITCHp. 693
WARNINGp. 693
REMOVAL OF GEAR WARNING SWITCHESp. 693
INSTALLATION OF GEAR WARNING SWITCHESp. 694
ADJUSTMENT OF GEAR WARNING SWITCHESp. 695
CHAPTER 33 – LIGHTSp. 698
TABLE OF CONTENTSp. 699
GENERALp. 701
FLIGHT COMPARTMENTp. 701
TROUBLESHOOTING GUIDELINESp. 701
DIMMER CONTROL UNITp. 701
ADJUSTMENT OF DIMMER CONTROL UNITp. 701
REMOVAL OF DIMMER CONTROL UNITp. 702
INSTALLATION OF DIMMER CONTROL UNITp. 702
REMOVAL OF DIMMER SLIDE CONTROLSp. 702
INSTALLATION OF DIMMER SLIDE CONTROLSp. 702
ELECTRO-LUMINESCENT PANEL INVERTERp. 703
REMOVAL OF E.L. INVERTERp. 703
INSTALLATION OF E.L. INVERTERp. 703
ANNUNCIATOR CONTROLLER AND ANNUNCIATOR PANELp. 703
DESCRIPTION OF OPERATIONp. 703
REMOVAL OF ANNUNCIATORp. 704
INSTALLATION OF ANNUNCIATORp. 704
ANNUNCIATOR PANEL LAMP REPLACEMENTp. 704
TRIM INDICATOR LIGHTINGp. 706
REPLACEMENT OF TRIM INDICATOR LAMPSp. 706
COWL FLAP INDICATOR LIGHTINGp. 706
REPLACEMENT OF COWL FLAP INDICATOR LAMPSp. 706
PASSENGER COMPARTMENTp. 706
SPEAKER PANEL/ DOME LIGHTSp. 706
REMOVAL OF SPEAKER PANEL/DOME LIGHTSp. 706
INSTALLATION OF SPEAKER PANEL/DOME LIGHTSp. 706
OVERHEAD READING LIGHTSp. 707
REMOVAL OF READING LAMPp. 707
INSTALLATION OF READING LAMPp. 707
OVERHEAD ENTRANCE LIGHTp. 707
REMOVAL OF ENTRANCE LAMPp. 707
INSTALLATION OF ENTRANCE LAMPp. 707
NO SMOKING. FASTEN SEAT BELTS, CHIMESp. 707
REMOVAL OF LAMPSp. 707
INSTALLATION OF LAMPSp. 708
DOOR STEP LIGHTSp. 708
REMOVAL OF LAMP IN DOOR STEP LIGHTSp. 708
INSTALLATION OF LAMP IN DOOR STEP LIGHTSp. 708
EXTERNAL LIGHTINGp. 709
ANTI-COLLISION LIGHTSp. 709
STROBE LIGHT DESCRIPTIONp. 709
STROBE XENON TUBES, AND POWER SUPPLY, GENERAL SERVICE INFORMATIONp. 709
REMOVAL OF WING TIP STROBE LIGHTSp. 710
INSTALLATION OF WING TIP STROBE LIGHTSp. 710
REMOVAL OF WING TIP STROBE POWER SUPPLYp. 710
INSTALLATION OF WING TIP STROBE LIGHTSp. 710
REMOVAL OF WING TIP STROBE POWER SUPPLYp. 710
INSTALLATION OF WING TIP STROBE POWER SUPPLYp. 711
RECOGNITION LIGHTSp. 711
REMOVAL OF INFLIGHT RECOGNITION LIGHTSp. 711
INSTALLATION OF INFLIGHT RECOGNITION LIGHTSp. 711
LANDING/TAXI LIGHTSp. 711
REMOVAL OF LANDING/TAXI LAMPSp. 711
INSTALLATION OF LANDING/TAXI LAMPSp. 712
LOGO LIGHTSp. 712
LOGO LAMP REPLACEMENTp. 712
LOGO LIGHTS ADJUSTMENTp. 712
POSITION LIGHTSp. 713
REMOVAL OF WING TIP POSITION LIGHTp. 713
INSTALLATION OF WING TIP POSITION LIGHTp. 714
REMOVAL OF TAIL POSITION LIGHTp. 714
INSTALLATION OF TAIL POSITION LIGHTp. 714
WING INSPECTION LIGHTp. 714
DESCRIPTION AND OPERATIONp. 714
REMOVAL OF WING INSPECTION LIGHTp. 714
INSTALLATION OF WING INSPECTION LIGHTp. 715
CHAPTER 34 – NAVIGATION AND PITOT/ STATICp. 717
TABLE OF CONTENTSp. 718
GENERALp. 719
DESCRIPTIONp. 719
TROUBLESHOOTINGp. 719
INSPECTION AND CHECKS OF INSTRUMENTS AND SYSTEMp. 722
REMOVAL OF INSTRUMENTSp. 722
INSTALLATION OF INSTRUMENTSp. 723
FLIGHTp. 723
RATE OF CLIMB INDICATORp. 723
SENSITIVE ALTIMETERp. 725
AIRSPEED INDICATORp. 726
ATTITUDE AND DIRECTIONp. 727
MAGNETIC COMPASSp. 727
DIRECTIONAL GYROp. 729
GYRO HORIZONp. 730
GYRO INSTALLATION INSPECTIONp. 731
GYRO HANDLING AND SHIPPINGp. 731
TURN AND BANK INDICATORp. 732
CHAPTER 35 – OXYGEN SYSTEMp. 736
TABLE OF CONTENTSp. 737
GENERALp. 738
DESCRIPTION AND OPERATIONp. 738
TROUBLESHOOTINGp. 738
PASSENGER/CREWp. 742
PRECAUTIONSp. 742
TESTING FOR LEAKSp. 743
MAINTENANCEp. 743
CLEANING OXYGEN SYSTEM COMPONENTSp. 744
PURGING OXYGEN SYSTEMp. 744
CLEANING OF FACE MASKSp. 745
COMPONENTSp. 745
OUTLETSp. 745
REMOVAL OF OUTLETSp. 745
INSTALLATION OF OUTLETSp. 745
OXYGEN CYLINDERp. 746
REMOVAL OF OXYGEN CYLINDER AND REGULATORp. 746
INSTALLATION OF OXYGEN CYLINDER AND REGULATORp. 746
CHARGING VALVEp. 748
REMOVAL OF OXYGEN SYSTEM CHARGING VALVEp. 748
INSTALLATION OF OXYGEN SYSTEM CHARGING VALVEp. 748
PRESSURE GAUGEp. 748
REMOVAL OF PRESSURE GAUGEp. 748
INSTALLATION OF PRESSURE GAUGEp. 748
OVERPRESSURE DISCp. 748
REMOVAL OF OVERPRESSURE DISCHARGE DISC (VISUAL)p. 748
INSTALLATION OF OVERPRESSURE DISCHARGE DISC (VISUAL)p. 749
INSPECTION AND OVERHAUL TIME LIMITSp. 749
CHARGING THE OXYGEN CYLINDERp. 749
CHAPTER 36 – PNEUMATIC SYSTEMp. 752
TABLE OF CONTENTSp. 753
GENERALp. 754
DESCRIPTIONp. 754
DISTRIBUTIONp. 754
PNEUMATIC SYSTEM FILTER REPLACEMENTp. 754
DRY PNEUMATIC PUMPp. 756
REMOVAL OF DRY PNEUMATIC PUMPp. 756
INSTALLATION OF DRY PNEUMATIC PUMPp. 756
REGULATING VALVEp. 757
REMOVAL OF TWO STAGE REGULATING VALVEp. 757
INSTALLATION OF TWO STAGE REGULATING VALVEp. 757
CHECK VALVEp. 757
REMOVAL OF CHECK VALVEp. 757
INSTALLATION OF CHECK VALVEp. 757
PRESSURE SWITCHp. 757
REMOVAL OF PRESSURE SWITCHp. 758
INSTALLATION OF PRESSURE SWITCHp. 758
CHAPTER 37 – VACUUM SYSTEMp. 760
CHAPTER 39 – ELECTRIC/ELECTRONIC PANELS AND MULTI-PURPOSE PARTSp. 762
TABLE OF CONTENTSp. 763
GENERALp. 764
INSTRUMENT PANELp. 764
INSTRUMENTSp. 764
REMOVAL OF INSTRUMENTSp. 764
INSTALLATION OF INSTRUMENTSp. 765
INSTRUMENTS (ELECTRICAL)p. 767
DIGITAL CLOCK (OPTION)p. 767
REPLACEMENT OF BATTERY (DIGITAL CLOCK)p. 767
DIGITAL CLOCK, TIMER, CHRONOMETER OPERATIONp. 767
CABIN INSTRUMENTS DISPLAY (B & D INSTRUMENTS INC. – MODEL 2504)p. 768
GENERAL DESCRIPTIONp. 768
SERVICE GUIDELINESp. 769
TROUBLESHOOTING DIGITAL CABIN INSTRUMENTS DISPLAYp. 771
ANNUNCIATOR PANELp. 773
GENERALp. 773
TROUBLESHOOTINGp. 774
AVIONICS MASTER SWITCHINGp. 774
GENERALp. 774
TROUBLESHOOTINGp. 774
ELECTRICAL SWITCHES AND CIRCUIT BREAKERSp. 774
REMOVAL OF OVERHEAD ROCKER SWITCHESp. 774
INSTALLATION OF OVERHEAD ROCKER SWITCHESp. 774
DESCRIPTION OF CIRCUIT BREAKER PANELSp. 775
REPLACEMENT OF CIRCUIT BREAKERSp. 775
DESCRIPTION OF ENGINE STARTER SWITCHESp. 775
REMOVAL OF MODULAR STARTER SWITCHp. 775
INSTALLATION OF ENGINE STARTER SWITCHp. 776
CHAPTER 51 – STRUCTURESp. 784
TABLE OF CONTENTSp. 785
GENERALp. 786
DESCRIPTIONp. 786
REPAIRSp. 791
FIBERGLASS REPAIRSp. 791
FIBERGLASS TOUCH-UP AND SURFACE REPAIRSp. 791
FIBERGLASS FRACTURE AND PATCH REPAIRSp. 792
THERMOPLASTIC REPAIRSp. 793
CORROSION CONTROLp. 801
FORMS OF CORROSIONp. 801
CONDITIONS AFFECTING CORROSIONp. 802
INSPECTIONp. 802
CORROSION REMOVAL AND CONTROLp. 803
AREAS PRONE TO CORROSIONp. 805
SEALING PROCEDURESp. 806
FUSELAGE SEALINGp. 806
SURFACE PREPARATIONp. 806
MATERIAL PREPARATIONp. 807
LIST OF EQUIPMENTp. 807
LIST OF MATERIALSp. 807
APPLICATION OF SEALANTSp. 810
SEALING FAYING SURFACESp. 810
SEALING JOGGLESp. 810
SEALING HOLES AND VOIDSp. 812
HOLES AND VOIDS IN (COLD) AIR DUCT WORKp. 812
SEALING SEAMS AND JOINTSp. 812
SEALING FASTENERSp. 814
SEALING – AN – STANDARD BULKHEAD FITTINGSp. 814
SEALING ELECTRICAL HARNESSESp. 815
APPLICATION OF RELEASE AGENTp. 817
SEALING FORMED-IN-PLACE GASKETSp. 817
REMOVAL OF SEALANTp. 819
EQUIPMENT CLEAN UPp. 819
CHAPTER 52 – DOORSp. 845
TABLE OF CONTENTSp. 846
GENERALp. 848
PASSENGER/CREWp. 848
CABIN ENTRANCE DOORp. 848
INSPECTION OF CABIN ENTRANCE DOORp. 848
REMOVAL OF CABIN ENTRANCE DOORp. 848
INSTALLATION OF CABIN ENTRANCE DOORp. 852
CABIN ENTRANCE DOOR LATCH MECHANISMp. 852
REMOVAL OF LATCHING MECHANISMp. 852
INSTALLATION OF LATCHING MECHANISMp. 853
ADJUSTMENT OF LATCHING MECHANISMp. 853
CABIN DOOR AUXILIARY LOCKp. 854
REMOVAL OF CABIN DOOR AUXILIARY LOCKp. 854
INSTALLATION OF CABIN DOOR AUXILIARY LOCKp. 854
CABIN ENTRANCE DOOR SEAL ASSEMBLYp. 854
REMOVAL OF CABIN ENTRANCE DOOR SEALp. 855
INSTALLATION OF CABIN ENTRANCE DOOR SEALp. 855
CABIN ENTRANCE DOOR STEP MECHANISMp. 856
REMOVAL OF CABIN ENTRANCE DOOR STEPSp. 856
INSTALLATION OF CABIN ENTRANCE DOOR STEPSp. 856
CABIN DOOR SNUBBERp. 857
FILLING SNUBBER ASSEMBLYp. 857
REMOVAL OF DOOR SNUBBERp. 857
INSTALLATION OF DOOR SNUBBERp. 857
EMERGENCY EXITp. 859
INSPECTION AND SERVICING OF EMERGENCY EXIT WINDOWp. 859
CARGOp. 859
CARGO DOORp. 859
REMOVAL OF CARGO DOORp. 859
INSTALLATION OF CARGO DOORp. 859
CARGO DOOR LATCH ASSEMBLYp. 861
REMOVAL OF CARGO DOOR LATCH ASSEMBLYp. 861
INSTALLATION OF CARGO DOOR LATCH ASSEMBLYp. 861
SEAL ASSEMBLY- CARGO DOORp. 861
REMOVAL OF CARGO DOOR SEALp. 861
INSTALLATION OF CARGO DOOR SEALp. 861
FORWARD BAGGAGE COMPARTMENT DOORp. 862
REMOVAL OF FORWARD BAGGAGE COMPARTMENT DOORp. 862
INSTALLATION OF FORWARD BAGGAGE COMPARTMENT DOORp. 862
FORWARD BAGGAGE COMPARTMENT DOOR LATCH ASSEMBLYp. 862
REMOVAL OF FORWARD BAGGAGE COMPARTMENT DOOR LATCH ASSEMBLYp. 862
INSTALLATION OF FORWARD BAGGAGE COMPARTMENT DOOR LATCH ASSEMBLYp. 864
ADJUSTMENT OF FORWARD BAGGAGE DOOR LATCHp. 864
NACELLE LOCKER DOORp. 864
REMOVAL OF NACELLE LOCKER DOORp. 864
INSTALLATION OF NACELLE LOCKER DOORp. 864
NACELLE LOCKER DOOR LATCH ASSEMBLYp. 866
REMOVAL OF NACELLE LOCKER DOOR LATCH ASSEMBLYp. 866
INSTALLATION OF NACELLE LOCKER DOOR LATCH ASSEMBLYp. 866
SERVICEp. 866
NOSE CONEp. 866
REMOVAL OF NOSE CONEp. 866
INSTALLATION OF NOSE CONEp. 866
DOOR WARNINGp. 867
DOOR AJAR WARNING SWITCHESp. 867
REMOVAL OF DOOR AJAR WARNING SWITCHESp. 867
INSTALLATION OF DOOR AJAR WARNING SWITCHESp. 867
ADJUSTMENT OF DOOR AJAR WARNING SWITCHESp. 868
PERIODIC CHECK OF DOOR AJAR WARNING SWITCHESp. 868
CHAPTER 53 – FUSELAGEp. 869
TABLE OF CONTENTSp. 870
GENERALp. 871
DESCRIPTIONp. 871
CHAPTER 54 – NACELLESp. 872
TABLE OF CONTENTSp. 873
GENERALp. 874
CHAPTER 55 – STABILIZERSp. 875
TABLE OF CONTENTSp. 876
GENERALp. 877
CONTROL SURFACE BALANCINGp. 877
BALANCING EQUIPMENTp. 877
BALANCLNG DEFINITIONSp. 877
HORIZONTAL STABILIZERp. 878
REMOVAL OF HORIZONTAL STABILIZERp. 878
INSTALLATION OF HORIZONTAL STABILIZERp. 878
ELEVATORp. 884
REMOVAL OF ELEVATORp. 884
INSTALLATION OF ELEVATORp. 884
ELEVATOR BALANCING PROCEDUREp. 884
ELEVATOR CONTROL SYSTEM FRICTION MEASUREMENTp. 885
ELEVATOR TRIM TABp. 886
REMOVAL OF ELEVATOR TRIM TABp. 886
INSTALLATION OF ELEVATOR TRIM TABp. 887
ELEVATOR TRIM TAB FREE PLAYp. 887
VERTICAL STABILIZERp. 887
REMOVAL OF VERTICAL STABILIZERp. 887
INSTALLATION OF VERTICAL STABILIZERp. 889
RUDDERp. 890
REMOVAL OF RUDDERp. 890
INSTALLATION OF RUDDERp. 890
RUDDER BALANCING PROCEDUREp. 890
RUDDER TRIM TABp. 893
REMOVAL OF RUDDER TRIM TABp. 893
INSTALLATION OF RUDDER TRIM TABp. 893
CHAPTER 56 – WINDOWSp. 895
TABLE OF CONTENTSp. 896
GENERALp. 897
WINDSHIELD DAMAGE LIMITSp. 897
WINDSHIELD DELAMINATIONp. 897
WINDSHIELD/WINDOW REPAIRSp. 897
TERMINAL BLOCK REPAIR (HEATED WINDSHIELD)p. 897
REPAIR OF WINDSHIELD/WINDOW SEALANTp. 898
FLIGHT COMPARTMENTp. 899
WINDSHIELDp. 899
REMOVAL OF WINDSHIELD (STANDARD AND HEATED)p. 899
INSTALLATION OF WINDSHIELD (STANDARD AND HEATED)p. 899
HEATED WINDSHIELD FUNCTIONAL CHECKp. 904
PILOT'S STORM WINDOWp. 904
REMOVAL OF PILOT'S STORM WINDOWp. 904
INSTALLATION OF PILOT'S STORM WINDOWp. 906
CABINp. 906
CABIN SIDE WINDOWSp. 906
REMOVAL OF CABIN SIDE WINDOWSp. 906
INSTALLATION OF CABIN SIDE WINDOWSp. 906
CHAPTER 57 – WINGSp. 908
TABLE OF CONTENTSp. 909
GENERALp. 910
AUXILIARY STRUCTUREp. 910
WING TIPp. 910
REMOVAL OF WING TIPp. 910
REPAIR OF WING TIPp. 910
INSTALLATION OF WING TIPp. 910
WING ATTACH FITTINGSp. 910
REMOVAL OF WINGp. 910
INSTALLATION OF WINGp. 916
HI-LOK PIN INSTALLATION AND REMOVALp. 918
FLIGHT SURFACESp. 920
AILERONp. 920
REMOVAL OF AILERONp. 920
INSTALLATION OF AILERONp. 920
AILERON BALANCING PROCEDUREp. 920
AILERON TRIM TABp. 924
REMOVAL OF AILERON TRIM TABp. 924
INSTALLATION OF AILERON TRIM TABp. 924
FLAPp. 925
REMOVAL OF FLAPp. 925
INSTALLATION OF FLAPp. 925
CHAPTER 61 – PROPELLERp. 926
TABLE OF CONTENTSp. 927
GENERALp. 928
DESCRIPTION AND OPERATIONp. 928
PROPELLER ASSEMBLYp. 928
MAINTENANCEp. 928
REMOVAL OF PROPELLERp. 928
CLEANING, INSPECTION AND REPAIR OF PROPELLERp. 929
INSTALLATION OF PROPELLERp. 929
ADJUSTMENT OF LOW PITCH BLADE ANGLE AND STOPp. 932
BLADE TRACKp. 933
CONTROLLINGp. 933
PROPELLER GOVERNORp. 933
REMOVAL OF PROPELLER GOVERNORp. 933
INSTALLATION OF PROPELLER GOVERNORp. 933
RIGGING AND ADJUSTMENT OF PROPELLER GOVERNORp. 934
PROPELLER SYNCHROPHASERp. 935
DESCRIPTIONp. 935
FLIGHT OPERATING INSTRUCTIONSp. 935
TROUBLESHOOTINGp. 936
PULSE GENERATORp. 937
TIMING THE PULSE GENERATOR (LEFT ENGINE AND RIGHT ENGINE)p. 937
REMOVAL OF PULSE GENERATORp. 940
INSTALLATION AND ADJUSTMENT OF PULSE GENERATORp. 940
COMPUTER ASSEMBLYp. 941
REMOVAL OF COMPUTER ASSEMBLYp. 941
INSTALLATION OF COMPUTER ASSEMBLYp. 941
CHAPTER 70 – STANDARD PRACTICES ENGINESp. 945
TABLE OF CONTENTSp. 946
STANDARD PRACTICES – ENGINEp. 947
CHAPTER 71 – POWER PLANTp. 948
TABLE OF CONTENTSp. 949
GENERALp. 950
DESCRIPTION AND OPERATIONp. 950
TROUBLESHOOTINGp. 951
ENGINEp. 958
REMOVAL OF ENGINEp. 958
INSTALLATION OF ENGINEp. 958
COWLINGp. 961
COWLING MAINTENANCEp. 961
REMOVAL OF COWLINGp. 961
CLEANING, INSPECTION AND REPAIR OF COWLINGp. 963
INSTALLATION OF COWLINGp. 963
ENGINE COWL FLAPp. 963
RIGGING AND ADJUSTMENT OF COWL FLAPp. 963
COWL FLAP POSITION SENDERp. 965
REMOVAL OF COWL FLAP POSITION SENDERp. 965
INSTALLATION OF COWL FLAP POSITION SENDERp. 965
RIGGING AND ADJUSTMENT OF COWL FLAP POSITION SENDERp. 965
RIGGING COWL FLAP LIMIT SWITCHESp. 965
MOUNTSp. 966
REPLACING ENGINE SHOCK MOUNTSp. 966
AIR INTAKESp. 967
AIR INDUCTION FILTERp. 967
REMOVAL OF AIR INDUCTION FILTERp. 967
INSTALLATION OF AIR INDUCTION FILTERp. 967
ALTERNATE AIR BOXp. 968
REMOVAL OF ALTERNATE AIR BOXp. 968
INSTALLATION OF ALTERNATE AIR BOXp. 968
CHAPTER 73 – ENGINE FUEL AND CONTROLp. 971
TABLE OF CONTENTSp. 972
GENERALp. 973
DISTRIBUTIONp. 973
FUEL INJECTORp. 973
FUEL INJECTOR MAINTENANCEp. 973
LUBRICATION OF FUEL INJECTORp. 974
REMOVAL OF FUEL INJECTORp. 974
PREPARATION FOR STORAGEp. 974
INSTALLATION OF FUEL INJECTORp. 975
FUEL AIR BLEED NOZZLEp. 975
REMOVAL OF FUEL AIR BLEED NOZZLEp. 975
CLEANING AND INSPECTION OF FUEL AIR BLEED NOZZLEp. 976
INSTALLATION OF FUEL AIR BLEED NOZZLEp. 976
INDICATINGp. 977
FUEL PRESSURE GAUGEp. 977
TROUBLESHOOTINGp. 977
REMOVAL AND INSTALLATION OF FUEL PRESSURE GAUGEp. 978
FUEL FLOW GAUGEp. 978
TROUBLESHOOTINGp. 978
REMOVAL OF FUEL FLOW GAUGEp. 978
INSTALLATION OF FUEL FLOW GAUGEp. 979
FUEL PRESSURE LOW WARNING LIGHTp. 979
CHAPTER 74 – IGNITIONp. 981
TABLE OF CONTENTSp. 982
GENERALp. 983
DESCRIPTION AND OPERATIONp. 983
TROUBLESHOOTINGp. 983
ELECTRICAL POWER SUPPLYp. 985
MAGNETOp. 985
INSPECTION OF MAGNETOp. 985
INSTALLATION AND TIMING (MAGNETO TO ENGINE)p. 987
INTERNAL TIMING OF MAGNETOp. 991
OVERHAULp. 994
DISTRIBUTIONp. 994
IGNITION HARNESSp. 994
INSPECTION OF HARNESSp. 994
MAINTENANCE OF HARNESSp. 996
SPARK PLUGSp. 1001
REMOVAL OF SPARK PLUGSp. 1001
INSPECTION AND CLEANING OF SPARK PLUGSp. 1003
INSTALLATION OF SPARK PLUGSp. 1003
SWITCHINGp. 1003
IGNITION SWITCHp. 1003
CHAPTER 76 – ENGINE CONTROLSp. 1006
TABLE OF CONTENTSp. 1007
GENERALp. 1008
POWER CONTROLp. 1008
ADJUSTMENT OF THROTTLE AND MIXTURE CONTROLSp. 1008
ADJUSTMENT OF IDLE SPEED AND MIXTUREp. 1008
RIGGING ALTERNATE AIR CONTROLSp. 1009
CHAPTER 77 – ENGINE INDICATINGp. 1013
TABLE OF CONTENTSp. 1014
GENERALp. 1015
POWERp. 1015
MANIFOLD PRESSURE GAUGEp. 1015
TROUBLESHOOTINGp. 1015
REMOVAL AND REPLACEMENTp. 1016
MANIFOLD PRESSURE GAUGE FILTERSp. 1016
TACHOMETER INDICATORp. 1016
TROUBLESHOOTINGp. 1016
REMOVAL AND REPLACEMENTp. 1017
TEMPERATUREp. 1017
CYLINDER HEAD TEMPERATURE GAUGEp. 1017
TROUBLESHOOTINGp. 1018
REMOVAL AND REPLACEMENTp. 1018
EXHAUST GAS TEMPERATURE GAUGEp. 1018
CLEANING AND INSPECTIONp. 1018
INSTALLATION OF EGT PROBEp. 1019
TROUBLESHOOTINGp. 1020
REMOVAL AND REPLACEMENTp. 1020
CHAPTER 79 – OIL SYSTEMp. 1023
TABLE OF CONTENTSp. 1024
GENERALp. 1025
DESCRIPTION AND OPERATIONp. 1025
TROUBLESHOOTINGp. 1025
DISTRIBUTIONp. 1028
ADJUSTMENT OF OIL PRESSURE RELIEF VALVEp. 1028
OIL SCREENp. 1028
OIL FILTER ELEMENTp. 1028
INSTALLATION OF OIL COOLERp. 1029
INDICATINGp. 1029
ENGINE OIL PRESSURE GAUGEp. 1029
TROUBLESHOOTINGp. 1030
REMOVAL AND REPLACEMENTp. 1030
OIL TEMPERATURE INDICATORp. 1030
TROUBLESHOOTINGp. 1031
REMOVAL AND REPLACEMENTp. 1031
CHAPTER 80 – STARTINGp. 1033
TABLE OF CONTENTSp. 1034
GENERALp. 1035
DESCRIPTIONp. 1035
CRANKING TESTSp. 1035
REMOVAL OF STARTER MOTORp. 1036
INSTALLATION OF STARTER MOTORp. 1036
CHAPTER 81 – TURBINESp. 1037
TABLE OF CONTENTSp. 1038
GENERALp. 1039
DESCRIPTION AND OPERATIONp. 1039
TROUBLESHOOTINGp. 1039
TURBOCHARGERp. 1046
TURBOCHARGER NOMENCLATUREp. 1046
TURBOCHARGER MAINTENANCEp. 1048
REMOVAL OF TURBOCHARGERp. 1048
TURBOCHARGER LUBRICATION SYSTEM PRIMINGp. 1048
INSTALLATION OF TURBOCHARGERp. 1050
ADJUSTMENT OF TURBOCHARGERp. 1050
RIGGING OF ABSOLUTE PRESSURE CONTROLLERp. 1050
EXHAUST WASTE GATE ASSEMBLYp. 1050
REMOVAL OF EXHAUST WASTE GATE ASSEMBLYp. 1050
EXHAUST WASTE GATE VALVE SETTINGSp. 1053
INSTALLATION OF EXHAUST WASTE GATE ASSEMBLYp. 1053
TURBOCHARGER DECOKINGp. 1054
CHAPTER 91 – CHARTS AND WIRING DIAGRAMSp. 1080
TABLE OF CONTENTSp. 1081
GENERALp. 1082
CONSUMABLE MATERIALSp. 1082
TORQUE REQIREMENTSp. 1095
LUBRICATION OF THREADSp. 1098
LUBRICATION OF GASKETS AND SEALSp. 1098
CONVERSION CHARTSp. 1098
DECIMAL/MILLIMETER EQUIVALENTS OF DRILL SIZESp. 1105
EI.ECTRICAL WIRE CODING AND SYMBOLSp. 1106
ELECTRICAL SCHEMATIC INDEXp. 1108
CHAPTER 95 – SPECIAL PURPOSE EQUIPMENTp. 1129
TABLE OF CONTENTSp. 1130
GENERALp. 1131
TOOLS AND TEST EQUIPMENTp. 1131
CONSTRUCTION OF TIRE BALANCERp. 1140

What This Card Delivers

The Piper PA-31P-350 Mojave Maintenance Manual – Card 1 of 5 is written to support and maintain the PA-31P-350 aircraft as manufactured by Piper Aircraft Corporation. It follows the GAMA standardized numbering system, so every procedure, removal, installation, rigging, adjustment, test, and inspection is filed under a fixed System/Chapter number that matches the illustration and chart indexes at the front of the card. The opening section provides the full System/Chapter Index Guide, complete list of illustrations, and complete list of charts, along with the Aerofiche grid-location codes that let you locate each chapter and related service information precisely.

This card also documents the Programmed Inspection program in depth: Event No. 1 inspections (odd-hundred flying-hour intervals), Event No. 2 inspections (even-hundred flying-hour intervals), Special Inspections, and Operational Inspections, including the sign-off sheets, discrepancy record, service publication compliance record, and FAA Airworthiness Directives compliance record. The 100-hour, 400-hour, 500-hour, 1000-hour, and engine T.B.O. maintenance checklists cover left and right propeller, left and right engine, left and right turbocharger, left and right wing, landing gear, fuselage forward, fuselage main, cabin-cockpit, cabin main, and empennage.

Vendor-supplier information for components not manufactured by Piper is included, so service personnel can locate the original equipment makers for air conditioning, alternator, autopilot avionics, battery, deicing (airfoil and propeller), emergency locator transmitter, engines, environmental systems, fuel pumps, fuel system components, landing gear/hydraulic actuators, magnetos, oxygen system, pneumatic system components, propellers, propeller synchrophaser, air conditioning tools, turbocharger, and wheels and brakes.

Why This Manual Matters

Using the correct Piper PA-31P-350 Mojave Maintenance Manual procedures and specifications is the difference between a repair that holds and one that comes back. Torque values, cable tensions, fluid capacities, pressures, clearances, travel limits, and inspection intervals are all stated directly in the document, and the standardized numbering makes it easy to cross-reference the illustration, chart, or exploded view that goes with the job. Whether you are servicing fuel cells and fuel valves, rigging flight controls, overhauling a Janitrol heater, troubleshooting the pressurization system, cycling the landing gear, or setting up the propellers, the applicable chapter in this card gives the sequence and the numbers.

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Instant PDF Delivery

The Piper PA-31P-350 Mojave Maintenance Manual – Card 1 of 5 is delivered as an instant PDF download after purchase – no shipping, no waiting. Read it on a laptop, tablet, or phone, or print the pages you need for the hangar. Keep it alongside Cards 2, 3, 4, and 5 to complete the five-card set.

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