Raymond 7700 / 7720 Reach-Fork Trucks Parts Manual 2016 – Illustrated PDF
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Complete illustrated parts manual for Raymond 7700 and 7720 Reach-Fork Trucks, document 1137891 dated May 9, 2016. Sections 1-8 plus alphabetical and numerical part indexes. Instant PDF download.
Description
Raymond 7700 / 7720 Reach-Fork Trucks Parts Manual — 2016 Illustrated Edition
The Raymond 7700 / 7720 Reach-Fork Trucks Parts Manual is the complete illustrated parts reference for both model lines, issued by The Raymond Corporation under document number 1137891 and dated May 9, 2016. Every major assembly on the trucks — frame, steering, drive, brake, electrical system, hydraulics, and mast — is broken down into illustrated parts listings, so a technician or parts counter can identify any component by its service group, item number, and part number directly from the page. This is the reference you work from when you need to rebuild a drive unit, order a replacement hydraulic cylinder, or find the correct fastener for a mast carriage.
File Details
- Manual type: Illustrated parts manual
- Brand: The Raymond Corporation
- Models covered: 7700, 7720 Reach-Fork Trucks
- Document number: 1137891
- Date: May 9, 2016
- Language: English
- File format: PDF
Chapters Covered
- Section 1 — General Information: Hardware (Sheets 1–10), Critical Parts, Recommended Spare Parts
- Section 2 — Finish & Accessories: Frame Assembly, Finish Instructions, Battery Roller Assembly, Cover Installation, Cover Assembly Top, Floor and Deadman Pad Installation, Battery Gate Installation, Seat Structure Installation, Seat Installation Heated, Seat Assembly Heated
- Section 3 — Steering & Controls: Steer Linkage Installation, Steered Idler Wheel Assembly, Steer Motor Installation, Steer Gearmotor Assembly, Tiller Installation, Control Handle Installation, Control Handle Assembly, Control Handle Assembly ThermaKit, ThermaKit Control Installation
- Section 4 — Drive & Brake: Drive Unit Installation, Drive Motor Installation, Drive Unit Assembly, Electric Brake Installation, Electric Brake Assembly, Deadman Brake Pedal Installation, Pedal Assembly Deadman, Drive Wheel Installation, Inertial Dampener Assembly
- Section 5 — Electrical Comp. & System: Electrical System, Electrical System With Regen, Traction Power Amplifier, Lift Power Amplifier, Vehicle Manager, Contactor Panel, Contactor Assembly, Drive Motor Assembly, Lift Motor Assembly AC, Auxiliary Motor Assembly, Operator Display, Horn Installation, Switch Assembly Key, Relay/Control Fuse Panel, Battery Connector, Height Encoder, Encoder Assembly, Guard-Height Sensing, Limit Switch Installation, Fan Assembly (Drive Motor and Lift Motor Compartments), Speed Limiting Switch S12, Ambient Temperature Sensor
- Section 6 — Hydraulic Components: Hose Installation (Standard and With Regen), Reservoir Installation, Reservoir Assembly, Manifold Installation Standard, Manifold Assembly, Main Manifold Installation Regen Only, Lift/Lower Manifold Assembly Regen Lower, Manifold Installation Auxiliary Regen, Auxiliary Manifold Assembly With Regen, Lift Pump and Motor Assembly, Lift Pump Manifold Assembly, Auxiliary Pump and Motor, Auxiliary Pump, Cylinder Assemblies (Main Lift 7700 / 7720, Free Lift Staging, Reach, Tilt, Sideshift), Manifold Assemblies (Reach / Tilt / Sideshift for R45TT and DR32TT)
- Section 7 — Mast: Overhead Guard Installation, Mast to Tractor Mounting 7700/7720, Elevating Sections R45TT and DR32TT, Main Lift Cylinder Installations, Free Lift Chain Installation, Free Lift Cylinder Installations, Lift Hose Assembly, Over-the-Mast Hose and Cable Installations, Carriage Installations R45TT/DR32TT, Reach Carriage Assemblies, Scissor Assemblies, Hose and Cable Installations Carriage, Tilt Carriage Assemblies, Carriage Subassembly Sideshift, Mast Guard Installations (Mesh / Glass), Baseleg Installations, Wheel Plate Installations, Load Wheel Assembly, Stop Assemblies, Forks
- Section 8 — Options & Kits: Load Backrest Installation, Rear Post Installation, Overhead Guard Covers, Fire Extinguisher, Nested Switch S14, Vantage Point System, Height-Tilt Indicator Display, Tilt Carriage Shims, RF Adjustable Linkage, Operator Compartment Sensor System (OCSS), Travel Light and Alarm, Working Light and Operator Cooling Fan, Travel Light and Fan Universal Mount, Fan Assembly Universal Mount, Light Assembly LED Universal Mount, Warning Light Harness, Strobe Light, Flashing Light, Light Assembly Warning Flashing, Fork-Laser System, Battery Gate Alarm, iPort, High Speed Lift Cut Out 24 inch, iWarehouse RED, SideShift Fitting-Guard
- Appendix A: Alphabetical Parts Index
- Appendix B: Numerical Parts Index
What the Raymond 7700 / 7720 Reach-Fork Trucks Parts Manual gives a technician is a structural map of the entire truck organized the same way the machine is assembled. Each illustration is keyed to numbered callouts, and every callout ties into a service group, item number, description, and quantity on the adjoining list. That structure lets you move from an exploded diagram straight to a specific part number without intermediate guesswork, whether you are ordering a single screw from the hardware list in Section 1 or a complete scissor assembly from Section 7.
Systems and Assemblies Covered
- Frame, top cover, floor pads, battery gate, battery rollers, and heated seat structure
- Steering linkage, idler wheel, steer motor, steer gearmotor, tiller, and control handle — standard, dockstance, and ThermaKit versions
- Drive unit, drive motor, drive wheel, electric brake, deadman brake pedal, and inertial dampener
- Full electrical system including regen variants, contactor panels, fuses, relays, harnesses, sensors, encoders, and operator displays
- Hydraulic reservoir, manifolds (standard, regen, and auxiliary), lift and auxiliary pumps, and all main hydraulic cylinders
- Mast structure, elevating sections for both R45TT and DR32TT, lift cylinders, chains, hoses and cables, carriages, scissors, baselegs, wheel plates, load wheels, stops, and forks
- Optional equipment — load backrests, rear posts, overhead guard covers, warning lights, fans, cameras, laser systems, and operator sensor systems
How the Manual Helps the Technician
Forklifts are assembled from hundreds of small components, and a single incorrect part number costs freight, labor, and downtime. This manual removes that risk. Parts are listed with the same service-group and item-number scheme used throughout the document, so a component called out on an illustration in Section 6 can be looked up immediately in the numerical index in Appendix B. The critical-parts list flags items that must be sourced correctly, and the recommended-spares list helps plan an inventory before a truck goes down.
Both the 7700 and 7720 are covered side by side throughout the manual, and where a component differs between the two — the main lift cylinder, the free lift cylinder, or the hydraulic manifold, for example — the manual lists them separately with distinct part numbers. Mast parts are further split between R45TT and DR32TT configurations, and the baseleg and wheel plate installations are enumerated by opening width. That level of specificity is what makes the Raymond 7700 / 7720 Reach-Fork Trucks Parts Manual worth keeping at the parts counter or on the service laptop.
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Instant PDF Delivery
The Raymond 7700 / 7720 Reach-Fork Trucks Parts Manual is delivered as a PDF the moment your order completes. There is nothing to wait for in the mail and no shipping cost. Open it on a desktop in the workshop, on a tablet at the truck, or on a phone during a service call. Print a single page or an entire section and keep it with the machine. The file remains yours to reference for as long as the 7700 and 7720 trucks are in your fleet.
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