Raymond Forklift 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 445-09-10002 and up – PDF DOWNLOAD

Description

Raymond Forklift 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 445-09-10002 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 445-09-10002 and up – PDF DOWNLOAD

Language : English
Pages :248
Downloadable : Yes
File Type : PDF
Size:13.4 MB

DESCRIPTION:

Raymond Forklift 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 445-09-10002 and up – PDF DOWNLOAD

Manual Design

This manual is designed to give personnel, with an expected level of expertise, the technical information necessary to maintain, troubleshoot, and repair a Raymond product. The two-line running page header at the top of each page contains the name of the manual, the title of the current section, and the topic of the current page.

This manual includes the following sections:

TABLE OF CONTENTS:

Raymond Forklift 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 445-09-10002 and up – PDF DOWNLOAD

Document Revision History iii
Service Information List iv
How to Use This Manual 1-1
Manual Design 1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-8
Jacking Safety 2-9
Welding Safety 2-10
Systems Overview 3-1
General 3-2
Lift Truck Specifications 3-3
Controls 3-4
FlashWare Program 3-6
Alternative LEARN 3-8
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Initial 90 Day/250 Pump Hour Maintenance 4-3
Every 180 Days/500 Pump Hours 4-4
Every 360 Days/2000 Pump Hours 4-6
Chain Maintenance 4-7
Fork Inspection 4-8
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting 5-11
Symptom Tables 5-12
Messages and Codes 6-1
Operator Display Messages 6-2
Codes 6-4
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Special Tools 7-9
Counterweight Removal 7-10
Steering and Controls 7-11
Steering Pressure Adjustment 7-12
Drive and Brake 7-13
Drive Unit/Motor Assemblies 7-14
Parking Brake 7-19
Tire Replacement 7-20
Electrical Components 7-21
Power Amplifiers 7-22
Battery Procedures 7-23
Wiring and Harness Connectors 7-24
Power Cables 7-32
Table of Contents Model 4450 Maintenance Manual
ii Publication 1113065, Issued: 11 Feb 2016
Fuses 7-34
Potentiometers 7-36
Motor Encoder Bearing 7-38
Motor Temperature Sensor Replacement 7-40
Cold Storage Conditioning 7-41
Hydraulic Components 7-43
Hydraulic Fluid 7-44
Hydraulic Pressure Adjustment 7-46
Hydraulic Pump and Motor 7-49
Carriage Service 7-50
Lift Cylinder Service 7-56
Quad Mast Cylinder Service 7-58
Mast 7-61
Mast Identification 7-62
Mast Removal and Installation 7-63
Guide Shoe (Puck) Adjustment – TF/TT Mast 7-64
Fork Carriage – TF/Split Lift TT Masts 7-65
Fork Carriage with Sideshift – TF/TT Masts 7-67
Lift Chains 7-69
Hose Routing – Common Lift Mast 7-71
Quad Mast Service 7-72
Mast Tilt Adjustment 7-84
Theory of Operation 8-1
System Architecture 8-2
Traction System 8-5
Hydraulic System 8-7
Auxiliary Functions 8-9
Steering System 8-11
Options 8-12
Pinout Matrix 8-13
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Torque/Information Chart A-4
Torque Chart – Hydraulic Fittings A-5
Torque Chart – Straight Thread Face Seal O-Rings A-6
Torque Chart – Standard (Ferrous) A-7
Torque Chart – Metric (Ferrous) A-8
Torque Chart – Standard (Brass) A-9
Torque Chart – Metric (Brass) A-10
Torque Chart – Thread Forming Screws A-11
Decimal Equivalent Chart A-12
Standard/Metric Conversions A-14
Index I-1

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