Raymond Forklift 5400 5500 5600 Orderpicker Lift Truck Parts Manual 1062278 – PDF DOWNLOAD

Description

Raymond Forklift 5400 5500 5600 Orderpicker Lift Truck Parts Manual 1062278 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 5400 5500 5600 Orderpicker Lift Truck Parts Manual 1062278 – PDF DOWNLOAD

Language : English
Pages : 634
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Raymond Forklift 5400 5500 5600 Orderpicker Lift Truck Parts Manual 1062278 – PDF DOWNLOAD

Serial Number
5400, 5500, 5600 100 & up

SECTION 1 General Information
Hardware 1-2
Critical 1-15
Recommended 1-34
SECTION 2 Finish & Accessories
Frame, Mechanical Components 2-2
Bumper Installation 2-5
Battery Roller Assembly 2-7
Battery Gate and Roller Assembly 2-9
Finish Instructions 2-11
Mast Guard Assembly 2-23
Floor Pad Installation 2-26
Tether, Mechanical Installation 2-30
SECTION 3 Steering & Controls
Electric Steer Motor Installation 3-2
Steer Motor and Gearbox Assembly 3-6
Electric Steering and Control Components 3-8
Electric Steering Wheel 3-10
Electric Steering Wheel 3-12
SECTION 4 Drive & Brake
Drive Unit and Brake Assembly 4-2
Drive Unit Installation 4-5
Brake Installation 4-7
Brake Assembly 4-9
Deadman Installation 4-11
Deadman Pedal Assembly 4-13
Deadman Brake Pedal Assembly, Standard 4-16
Deadman Brake Pedal Assembly, Optional 4-18
Lower Drive Unit, Heavy Duty 4-20
Lower Drive Unit Assembly, Standard 4-24
Drive Wheel Assembly 4-27
SECTION 5 Electrical Comp & System
Electrical Components 5-2
Fan Installation, Pump Compartment, 36V 5-7
Control Assembly, Vehicle Manager, Installation 5-9
Carriage Electrical Components 5-10
Traction and AC Lift Controller Installation 5-16
Contactor Panel Installation 5-18
Contactor Panel Assembly, Standard 5-20
Contactor Panel Assembly, EE 5-22
Contactor Assembly 5-25
Horn Installation 5-27
Fuse Relay Installation 5-30
Battery Connector and Installation 5-32
Platform, Limit Switch Installation 5-35
Travel, Lift Limit and Decel Switch Installation 5-37
Travel Limit Switch Installation 5-43
Warning Light Installation, Tractor Mount (Standard) 5-46
Warning Light Installation, Mast Mount (Optional) 5-48
Warning Light Assembly (Strobe) 5-50
Warning Lamp (Flashing) 5-52
Heater Assembly, Carriage Card 5-54
Drive Motors 5-57
Drive Motor Assembly With Target Plate 5-60
Lift Motors 5-62
Lift Motors, DC 5-64
Lift Motor (Single Stage Pump) (24V) 5-66
Lift Motor, EE (24V) 5-68
Lift Motor 5-70
Lift Motor Assembly (E) 5-72
Control Handle Assembly 5-74
SECTION 6 Hydraulic Components
Lift/Lower Manifold Installation 6-2
Lift/Lower Manifold Installation, with Auxiliary Lift 6-5
Lift/Lower Manifold Assembly 6-7
Manifold Assembly, Lift Select 6-9
Manifold Assembly, Auxiliary Lift 6-11
Lift/Lower Manifold Sub-Assembly, Standard 6-13
Manifold, Lift Select, Auxiliary Lift 6-15
Lift/Lower Valve, Auxiliary Lift 6-17
Flow Sensor Assembly 6-19
Lift Pump and Motor Assembly, AC Lift 6-21
Lift Pump and Motor Assembly (24V, DC) 6-23
Cylinder Assembly, Main Lift, 175 in Diameter (Three Stage Only) 6-26
Cylinder Assembly, Free Lift, 25 in Diameter 6-31
Cylinder Assembly, Free Lift, 25 in Diameter 6-35
Cylinder Assembly, Free Lift, 25 in Diameter 6-39
Cylinder Assembly, Main Lift, 175 in (Two Stage) 6-41
Cylinder Assembly, Auxiliary Lift 6-45
Reservoir Installation 6-47
Reservoir Assembly 6-49
SECTION 7 Mast
Mast Mounting 7-2
Three Stage Mast, Electric Steer 7-4
Elevating Section, Two Stage 7-17
Load Wheels 7-22
Auxiliary Lift Mast 7-24
Over the Mast Hoses, Cables, and Pulleys (Three Stage) 7-32
System Mechanical, Elevating Section 7-45
Pulley Assembly, Cable, End Cap, Three Stage 7-50
Pulley Assembly, Hose 7-52
Pulley Assembly, Cable, Bottom 7-54
Pulley Assembly, Cable 7-56
Bumper Assembly 7-58
Fork Assembly, Standard 7-60
Fork Assembly, Extended Lift, 175 in X 5 in, Heat Treated 7-65
Fork Assembly, Tubular 7-67
Fork Assembly, Auxiliary Lift 7-69
SECTION 8 Options & Kits
Pallet Clamp Assembly, 125 in to 225 in 8-3
Pallet Clamp Installation 8-9
Pallet Clamp, Jaws Assembly 8-13
Pallet Clamp Assembly 8-15
Pallet Assembly, Clamp and Cable 8-17
Pallet Clamp, Pedal Assembly, 125 in to 500 in 8-19
Pallet Clamp Assembly 8-22
Pallet Clamp, Weldment 8-24
Sidegate Installation 8-26
Sidegates, Heavy Duty (Optional) 8-28
Full Retractable Sidegate Installation 8-30
Mechanical Sidegates, Bar, Installation 8-33
Mechanical Sidegates, Fixed, Installation 8-35
Platform Extension 8-37
Guide Roller Installation, 25 in Wheel 8-40
Carriage Alteration and Hardware 8-44
Guide Roller Assembly 8-46
Guide Roller Installation, 325 in Wheel 8-48
Guide Roller Assembly 8-56
Roller Switch Assembly 8-58
Guide Roller Assembly, Heavy Duty 8-60
Guide Roller Assembly With 5700 in Base Legs 8-65
Guide Roller Assembly (Furniture Picker) 8-67
Guide Roller Installation, 6 in Guide Rollers 8-71
Cart Latch Assembly 8-73
Wire Guidance Installation 8-75
Guidance Control Assembly 8-77
Wire Guidance Sensor, Tractor End 8-79
Wire Guidance Sensor, Load End 8-81
Control Assembly, Antenna 8-83
End-of-Aisle Slowdown 8-86
Operator Compartment, Lights and Fan 8-88
Light Assembly, LED, Overhead 8-92
Overhead Fluorescent Light Assembly 8-96
Lights and Fan, Operator Compartment (Cold Storage) 8-98
Bin Lights Installation 8-101
Bin Light Assembly 8-103
Working Light Installation, LED 8-105
Working Light Assembly, LED 8-107
Auxiliary Power Hookup 8-109
Auxiliary Power Hookup (6 AMP and 10 AMP) 8-111
Auxiliary Power (100 Amp) 8-114
Motion Alarm Installation 8-120
Cooling Fan Installation 8-122
Operator Cooling Fan Installation 8-126
Operator Cooling Fan Assembly 8-128
Fire Extinguisher 8-130
Battery Guide 8-132
Slack Switch Installation 8-134
Accessory Installation 8-136
RF Terminal Mounting 8-138
Security Start Switch Installation 8-140
iPort and iWarehouse Installation 8-142
Outrigger Installation (Contact Technical Support) 8-144
Mechanical Guide Rollers, Installation 8-145
Outrigger Installation (With Wheels) 8-149
Battery Gate Interlocks, Installation 8-151
Cart Latch Installation 8-153
Cart Latch Installation 8-155
Auxiliary Light, Mast Mounted 8-157
iW Essential (iWarehouse RED) 8-160
iW Evolution/ EVO (iWarehouse BLUE) 8-162
Carriage, Catwalk, Installation 8-163
Catwalk, Chain Installation 8-165
Mechanical Stop, Installation 8-167
Overhead Guard, Plexiglass and Mesh 8-169
Sidegate Covers 8-171
Terminal Strip Install (On-Board Power Hookup) 8-173
IC Converter, Inverter Installation 8-175
Plug Installation 8-177
SB-175, Installation 8-179
SB-350, Installation 8-181
Inverter Installation 8-183
Switch, Emergency Power Off, Installation 8-185
Switch, Emergency Power Off, Installation 8-187
Switch Installation 8-189
Battery Spacer, Installation 8-191
Blue Light Installation 8-193
Encoder Installation, Main Lift 8-195
Encoder Installation, Free Lift 8-196
ZAP Installation – (Zoning and Positioning) 8-197
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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