SAME Solaris 35 45 55 Tractor Use and Maintenance Manual 2006 – PDF Download

Description

SAME Solaris 35 45 55 Use and Maintenance Manual – 2006 Edition

The official Use and Maintenance Manual for the SAME Solaris 35, Solaris 45 and Solaris 55 tractors, published February 2006 (cod. 307.7325.3.0). This is the full operator instruction book covering safe operation, daily care and the complete maintenance programme for the Solaris compact tractor range, from cold-starting procedure through to hydraulic lift service and electrical fault diagnosis.

File Details

• Manual type: Use and Maintenance Manual / Operator Instruction Book
• Brand: SAME (SAME Deutz-Fahr Italia S.p.A.)
• Models covered: Solaris 35, Solaris 45, Solaris 55
• Language: English
• Page count: 288 pages
• File format: PDF
• Publication date: 02/2006
• Document code: 307.7325.3.0
• Quality system: ISO 9001:2000 certified

Chapters Covered

• Section 1 – Safety – safety alert symbols, danger/warning/caution definitions, ROPS and cab, seat belts, protective structures, prepare for safe operation, protective clothing, noise exposure, general operating hazards, implements and attachments, towing safety, road transport rules, welding precautions, supplementary electronic equipment
• Section 2 – Replacement parts – tractor serial number, engine serial number, identification plate, original replacement parts
• Section 3 – Use – checking the tractor prior to starting work, refuelling main and supplementary tanks, checking engine oil level, access to the driving position, lights switch, instrument panel, fuel gauge, engine temperature gauge, tachometer, pilot lights, warning light, front/rear differential lock button, emergency flashers, hand accelerator, ignition switch, engine starting, electronic control of engine cooling, engine shut down, cold starting, emergency starting through auxiliary battery, turbocharging, manual emergency stop, driver’s seat adjustment (BOSTROM Minibatic XH2 and KAB P4 XH2), rearview mirrors, control pedals, clutch, brake, handbrake, accelerator, gearbox and PTO clutch, gearbox controls, transmission speed selection, front and rear differential lock, front-wheel drive, power take-off, front PTO (1000 rpm), rear brakes, hydraulic power-lift controls, three-point linkage, auxiliary hydraulic services control valve, drawbar, towing hitch, bodywork, safety frame, cab, ventilation, heating, air conditioning
• Section 4 – Wheels – track adjustment, narrow track, row crop tyres, running direction, adjusting steering stops, permissible tyre combinations, track width adjustment for adjustable rims, track width adjustment for fixed rims, ballast, front horizontal ballast blocks, rear ballast, ballasting by filling tyres with water + antifreeze solution
• Section 5 – Maintenance operations – lubricants and fluids, maintenance intervals, maintenance and inspection schedule, fuel storage, refuelling, engine maintenance, raising the engine hood, cleaning the front grille, engine oil level, changing engine oil, oil filters, fuel filter cleaning and replacement, bleeding air from fuel system, electromagnetic fuel pump, filter maintenance, air filter cleaning, engine cooling system, coolant level, AKROS FREEZE liquid coolant, changing coolant/antifreeze and flushing, thermostat, cleaning the oil cooler, adjusting belt tension, gearbox clutch, rear and underside PTO clutch, gearbox/differential/rear reduction units, transmission oil level, changing oil, hydrostatic power steering, bleeding air from hydraulic system, differential lock controls, front and rear brakes, front wheel drive system, front axle and hub final drives, front axle pivot bushes, hydraulic power-lift, 3-point linkage, front PTO, front lift, windscreen washer, wipers, air conditioning system, cab air filter, active carbon air filter, heating system
• Section 6 – Electrical system – battery, checking the battery, fuse box, list of electrical system components, connector for front wiring loom, connector for rear wiring loom, cab electrical system wiring, electrical diagram cab air conditioning unit, cab fuse box, rear outlet socket, wiring for cab, wiring for cab air conditioning unit, wiring for radio, wiring for worklights, lights, cleaning headlights and sidelights, bulb replacement, rear light assemblies, front sidelights and direction indicators, front and rear working lights in cab roof, interior light, rear work lights, headlight alignment (horizontal and vertical)
• Section 7 – Storage – operations prior to garaging the tractor for a long period, preparing the tractor for use after a long period of storage
• Section 8 – Technical specifications – engine, clutch, power take-off, gearbox, gearbox ratios schematic, performance and ground speeds, front driving axle, hydrostatic steering system, front hydraulic lift, hydraulic diagram of lift, cab, dimensions and weights, unladen weight, maximum permissible loads, maximum trailerable loads, ballast weights, attachment of implements, implement attachment points
• Section 9 – Fault diagnosis – engine, gearbox, rear power take-off, front driving axle, brakes, hydraulic lift, auxiliary hydraulic systems
• Appendix – combination of tractor and mounted implement, determination of total weight and axle loads, tyre load carrying capacity, minimum ballasting, front mounted implement

What This SAME Solaris Manual Gives You

This is a full-vehicle document, not a leaflet. It covers the entire Solaris 35 / 45 / 55 platform from pre-start inspection through to full fault isolation, and it is written for the person who actually runs and maintains the machine. The safety section alone runs to more than thirty pages of numbered rules for mounting, dismounting, hitching, PTO work and road travel, so an owner can satisfy themselves and their operators that the tractor is being handled correctly.

The operating chapters explain every lever, pedal, gauge and indicator on the Solaris layout, including the shuttle lever, the 540/1000 rpm PTO selector with its safety lock, the creeper range selector, the electro-hydraulic differential lock button and the front PTO switch. Cold starting, thermostart pre-heating, turbocharger warm-up and cool-down, and emergency starting through an auxiliary battery are all set out with the correct sequence, so the reader does not have to guess at what the manual means by “position 1” or “ENGINE START – OFF”.

The maintenance section is where the document earns its keep over years of ownership. It sets out the maintenance and inspection schedule in operating-hour intervals, and then walks through every routine job: engine oil and filter changes, fuel filter replacement, bleeding air from the fuel system using the drain screws at the tank/filter circuit, the filter/injection pump circuit and the injection pump itself, air filter cleaning with compressed air or water, the inner safety element rule, cooling system flushing with AKROS FREEZE, thermostat checks, belt tension, clutch free travel, gearbox and transmission oil level checks through the sight glass, gearbox oil and filter changes (including the front PTO casing drain and mesh filter), hydrostatic steering bleeding, brake checks, front axle and hub final drive oil, pivot bush greasing, three-point linkage greasing, the telescopic stabiliser and top link adjustments, front lift servicing, and windscreen washer, wiper, heating and air conditioning maintenance.

Hydraulics are covered in real detail. The auxiliary hydraulic services control valve is explained in terms of double-acting and double/single-acting operation, the screw conversion that turns a double-acting valve into a single-acting one, and how the oil flows to and from the cylinder in lifting and lowering modes. The document includes the four-way split on this tractor, with two ways at the centre-right of the machine and two at the front, and it explains how the tractor shares one oil supply between the gearbox, hydrostatic steering, power lift and remote services – which is the reason the transmission oil level must be checked with the cylinders both extended and retracted.

The electrical system chapter is complete with fuse box layouts, wiring for the cab, air conditioning unit, radio and worklights, the functional electrical diagrams, bulb types for every light on the machine (H4 12V 60/55W headlight, R5W tail, P21 brake and indicator, H3 12V 55W work lights, 12V 10W interior), and the headlight alignment procedure using the 10 m wall method with the h – 10 cm vertical drop.

Technical specifications give the reader the numbers they need without guesswork: engine bore and stroke, displacement, compression ratio, rated power to ECE R24-03 and 2000/25/CE, maximum torque and rpm, oil capacity, coolant capacity, starter and alternator ratings, clutch plate dimensions and free travel, gearbox ratios, PTO stub shaft sizes and ratio table, front axle reduction ratios and steering angles, hydrostatic steering relief valve settings, lift capacity, dimensions, weights, maximum permissible axle loads, and ballast weights.

Why Buy This SAME Solaris 35 45 55 Manual

Every repair, adjustment and service task on a Solaris tractor begins with the correct value or the correct sequence. Torque figures, oil capacities, oil types, pressures, clearances, adjustment limits and diagnostic decision trees are all in this manual, and the fault diagnosis section walks through the common symptoms – engine won’t turn over, hard starting, white or dark exhaust smoke, no response to throttle, hunting idle, overheating, gear selection difficulty, gears jumping out, noisy gearbox, oil leaks, poor braking, slow or failed hydraulic lift, lift oscillation, and auxiliary hydraulic faults – with the checks to run and the likely causes.

Because the manual covers the Solaris 35, 45 and 55 in a single document, it also includes the model-specific differences such as the turbocharged 45 and 55 HP engines (TD025 WG and TD03) against the naturally aspirated 35 HP, and the tyre and track combination tables that list which width settings are permissible for each tyre size on each horsepower rating.

IMAGES PREVIEW

Delivery is by instant PDF download – no shipping, no waiting. The file opens on any laptop, tablet or phone, and every page can be printed for the workshop or the cab. Whether you are servicing your own Solaris, running a small fleet, or buying a used tractor and want the full factory maintenance and specification reference in hand, this manual gives you the complete picture in one file.