Sandvik DR460 Parts Manual – S/N 733338 – Cummins QST30 – PDF Download

Description

File Details

• Manual Type: Parts Manual
• Brand: Sandvik
• Model: DR460
• Serial Number: 733338
• Engine: Cummins QST30
• Revision: 5-18
• Language: English
• File Format: PDF
• Page Count: 864 pages

Chapters Covered

• Section 1 – Maintenance Kits
• Section 2 – Misc. Hardware: hose and harness clamps, JIC/BOSS/MPT plugs, JIC/FPT caps, pipe joint assemblies, flange kit assemblies, single and twin Stauff clamps, elbows, adapters, tees, electrical clamps, rail-mounted clamps
• Section 3 – Crawlers – Levelling Jacks: undercarriage group, crawler assembly, idler/spring assembly, idler assembly, track adjuster, upper/lower track rollers, track guide guards, track assembly, final drive with motor, propel motor, equalizer assembly, front and rear leveling jack groups, jack cylinders, jack indicator group, front/rear jack control groups, mast rest assembly, ladder control group, machinery enclosure group, house assembly, doors, enclosure mounting, handrail/walkway installations, rear walkway, lifting assembly, ladder assemblies, cooler steps, jack hanger installation, cab support, covers, valve cover/step group, lube/dust collector handrail/deck, center walkway, front/rear/side deck installations, battery box assembly, workdeck walkway group, workdeck assembly, hose/valve kit
• Section 4 – Engine-Fuel Tank-Air Inlet-Muffler: engine group, Cummins QST-30 engine assembly, driveline assembly, engine mounting group, engine mounts, cooler lines group, battery group with disconnect, fuel tank/gauge group, fuel tank gauge group, muffler group, air inlet group, air cleaner assemblies, diesel preheater group, preheater assembly, alternator kit (175 AMP), remote starting group, driveline cover group, cover assembly, engine/muffler cover group, fuel hose group, ground level shutdown
• Section 5 – Compressor – Cooler – Thermostat: compressor group, flex coupling assembly, air/oil tank assembly, air end assembly, air end hose/fitting group, poppet inlet valve assembly, filter assembly with electric indicator, discharge check valve assembly, air control installation/assembly, oil stop valve assembly, compressor system hosing, cooler group (S/N 733338 only), extended shaft bearing assembly, cooler assembly, aftercooler/oil cooler assembly, compressor oil cooler assembly, radiator assembly, fan drive group, fixed motor, variable volume control
• Section 6 – Air Piping: air piping group, air piping assembly, minimum pressure valve assembly, air piping manifold assembly
• Section 7 – Hydraulic System – Track Drive: hydraulic system group, mast lock/water injection valve assembly, return manifold assembly, suction manifold assembly, base stacker assembly, hydraulic system hose kit, relief valve assembly, solenoid valve assemblies, feed replenish pipe assembly, shuttle/hot valve assembly, pump unit assembly, solenoid assemblies, pump filter assemblies, gearbox assembly, pump assemblies (including variable and fan/water injection), rotation pump assembly, feed pump assembly, flow divider assemblies, selector valves, hydraulic tank assembly, feed system valve assembly, accumulator assembly, suction manifold assembly, track drive group, track drive hose kit, mast stacker group, mast stacker assembly, mast stacker hose kit, frame fitting installation, pump unit replacement hose kit, high altitude regulator pressure assembly, DR460 hydraulics kit, accumulator filter assembly
• Section 8 – Cab-Operator’s Station-Cab Decals: cab mounting group, cab nameplate group (Spanish), sun shade group, cab assembly, main cab assembly, door stop kit, helper’s seat group, operator’s seat with controls and harnesses, seat assembly, operator’s control group, wiper/washer assembly, air conditioner group/assembly, A/C hose kit, A/C compressor installation, air compressor mounting group, hydraulic motor, overhung adaptor, cab heater group, nameplate group (Spanish), marketing decal group
• Section 9 – Mast – Feed System – Mast Raising: mast group, mast piping group (75AU), mast clamp group, mast raising group, mast raising hose kit, cylinder assembly (7-1/2 x 64-3/4 stroke), feed system group, chain adjuster kit, cylinder assemblies (6 x 288 stroke, hydraulic), chain tensioner valve assembly, feed system hose kit, feed cylinder guard group, head air piping/guide shoe group
• Section 10 – Rotary System: rotary head drive group, planetary assembly, motor assembly, dual rotary head gearbox assembly, rotary head hosing group (dual drive), sight glass assembly
• Section 11 – Loader – Angle Drilling: loader group, cylinder assembly, adjustable cylinder assembly, loader hose kit, mast locking group, hydraulic cylinder (3-1.25), mast lock hose kit, drill pipe positioner group, cylinder assemblies (3 x 6 stroke, 3 x 8 stroke), pipe positioner hose kit, loader/head/centralizer interlock group
• Section 12 – Holding Wrench – Power Breakout: holding wrench group, cylinder assembly (2 x 8 stroke), holding wrench hose kit, power breakout group, cylinder assemblies, breakout wrench hose kit
• Section 13 – Winch: winch group, hydraulic winch assembly, winch hose kit
• Section 14 – Dust Control – Water Injection: water injection group, water tank assembly, water injection pump assembly, injection pump assembly (9 GPM), water tank exhaust kit, dust hood group, drill pipe wiper, deflector, cylinder assemblies, dust hood assembly, dust hood hose kit, angle drill indicator assembly, dust collector group, dust collector assembly, vane motor assembly, air filter regulator assembly
• Section 17 – Accessories: retractable air hose group, air regulator group, retractable wash hose group
• Section 19 – Special Equipment – Options: Wiggins remote service group, central service box assembly, fuel pipe, chain lube group, lubricator tank assembly, central lube system group, lubrication group, lubrication injectors, lube controller, grease feeder, lube pump, pump tube, test station group, thread lube system, solenoid valve assembly, pump assembly, lubricator pump assembly, basic pump assembly, nozzle assembly, drill monitor system, emergency stop kit, strobe light groups, strobe light assembly, air horn group, generator mounting group, diesel preheater, generator set, generator hosing assembly, generator to preheater kit, depth indicator group, fluid heater group, fuel warmer assembly, fire suppression group, fire suppression system
• Section 20 – Electrical-Heater Wiring-Lighting: electrical group, floodlight assemblies, engine control box, pedestal junction box, fluid heater wiring group, machinery house light group, lighting group (HID lights)
• Indexes: Numerical Index, Assemblies Alphabetical Index, Parts Alphabetical Index

This Sandvik DR460 parts manual is the complete illustrated parts reference for serial number 733338, powered by the Cummins QST30 engine. Across its 864 pages, the manual breaks down every major assembly on the machine into exploded views with itemized part numbers, making it possible to identify, order, and replace components with confidence. The level of detail goes well beyond simple component lists – each system is documented with the fasteners, O-rings, seals, adapters, and hardware needed to complete the job correctly. Whether you’re maintaining the crawler undercarriage, rebuilding a hydraulic pump, tracking down a compressor issue, or ordering a replacement cylinder, this parts manual puts the exact part number and assembly relationship at your fingertips.

What This DR460 Parts Manual Covers in Detail

The manual is organized into twenty numbered sections plus three comprehensive indexes, and every section follows the same logical structure: exploded assembly drawings with callout numbers keyed to itemized parts tables listing the part number, quantity, and description for each component. This layout is what makes a genuine Sandvik parts manual so useful in practice – you can see not just what a part is called, but where it fits, what it connects to, and what hardware secures it.

Starting with the undercarriage, Section 3 documents the complete crawler assembly down to individual track shoes, links, pins, and bushings, along with the final drive, propel motor, idler, track adjuster, and both front and rear leveling jack groups. This is the section you’ll live in when the tracks need attention or a jack cylinder needs replacement.

Section 7 is the hydraulic heart of the manual, covering the entire hydraulic system from the pump unit assembly and gearbox through the return and suction manifolds, accumulator, flow dividers, selector valves, solenoid valves, and the track drive group. Every hose assembly is listed with its part number, and the pump assemblies are broken down to the cartridge and seal kit level.

The engine and its support systems are covered in Section 4, including the Cummins QST-30 engine assembly, driveline, engine mounts, cooler lines, fuel tank and gauge group, air cleaner assemblies, muffler group, and battery group with disconnect. The preheater group and alternator kit are also documented, which matters for cold-weather operation and charging system repairs.

Section 5 handles the compressor and cooling system, with the air end assembly, air/oil tank, separator element, discharge check valve, air control assembly, and the complete cooler assembly including the aftercooler, oil cooler, and radiator. The fan drive group and variable volume control round out this section.

The mast, feed system, and mast raising group in Section 9 are critical for the drill’s core function. The feed system group alone spans multiple pages of sprockets, chains, cylinders, and tensioners, and the mast raising cylinders are documented with their counterbalance valves and seal kits. Section 10 covers the rotary head drive, planetary assembly, and dual gearbox, while Section 11 handles the loader, angle drilling, and drill pipe positioner.

The remaining sections – holding wrench and power breakout, winch, dust control and water injection, accessories, special equipment options, and electrical/wiring/lighting – complete the machine coverage. The special equipment section is particularly valuable if your rig is fitted with central lubrication, chain lube, fire suppression, a generator, or the Wiggins remote service option, as those systems have their own detailed parts breakdowns.

Why This Parts Manual Is Essential for DR460 Owners and Technicians

When you’re working on a machine as complex as the Sandvik DR460, guessing at part numbers costs time and money. A wrong seal kit, an incorrect hydraulic fitting, or a misidentified cylinder component can delay a repair by days and create safety risks. This manual eliminates that guesswork. Every part number in the book is tied to a specific serial number range, and the exploded views make it immediately clear how components relate to one another.

The three indexes at the back – Numerical Index, Assemblies Alphabetical Index, and Parts Alphabetical Index – let you look up a part by number, by assembly name, or by description, so you can find what you need regardless of how you prefer to search. The assemblies index is especially useful when you know the name of a group but not its section number.

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Instant PDF Delivery – No Shipping, No Waiting

This Sandvik DR460 Parts Manual is delivered as an instant PDF download. There’s no physical book to ship, no waiting for delivery, and no risk of a damaged or lost package. Once your order is complete, you can download the file immediately and start using it on any device – laptop, tablet, or smartphone. The PDF is printable, so you can keep a working copy in the shop or on the machine and print just the pages you need for a specific job.

Whether you’re a seasoned DR460 technician, a maintenance planner building a parts inventory, or an owner-operator who prefers to handle your own repairs, this parts manual gives you the information you need to get the job done right. Order your copy today and have the complete parts reference for serial number 733338 at your fingertips.