Scania P G R S Series Dismantling Information Manual 2017 – PDF Download

Description

Scania P, G, R and S Series Dismantling Information Manual

This Scania P G R S Series Dismantling Information Manual is a comprehensive 611-page technical document produced for workshops, dismantling companies, and recycling facilities working with Scania P, G, R, and S series vehicles. The manual provides detailed procedures for the environmentally responsible dismantling, pre-treatment, and end-of-life handling of these trucks, covering everything from fluid drainage and hazardous material identification to the removal of major mechanical assemblies, electrical systems, and cab components.

File Details

• Manual Type: Dismantling and Recycling Information Manual
• Brand: Scania
• Models Covered: P, G, R and S Series
• Language: English
• Page Count: 611 pages
• File Format: PDF
• Document References: 03:03-00 Issue 1 en-GB and related section documents
• Publication Year: 2017

Chapters Covered

• General Dismantling Information
• Exchange Components
• Hazardous Substances and Materials
• Identification of Plastics
• Lifting and Supporting on Stands
• Engine (removal, oil filter, rotor, engine oil)
• Cooling System and Coolant
• Fuel and Exhaust Systems (silencer dismantling, reductant tank, fuel tank)
• Coupling (clutch fluid draining)
• Gearbox (removal, manual and automatic variants)
• Brakes – Pneumatic System (compressed air tanks, spring brake chamber)
• Suspension (air suspension, safety props)
• Steering (airbag removal)
• Electrical System (chassis central electric unit, curtain airbags, batteries)
• Instrument Panel Removal
• Cab – Body – Canopy (cab tilt system, refrigerator, A/C compressor, refrigerant handling)
• Removing a Door
• Removing a Manual Gearbox
• Removing Brake Calipers
• Removing Brake Shoes
• Removing Fixtures and Fittings (seats, beds, storage, panels)
• Removing Fuel Pipes
• Removing Injectors
• Removing Opticruise Components
• Removing Panels
• Removing Reductant Catalytic Converter
• Removing A/C Compressor
• Removing Air Compressor
• Removing Air Cooled Oil Cooler for the Gearbox
• Removing Airbag
• Removing Air-Cooled EGR Cooler
• Removing Balancing Weights on Wheels
• Removing Brake Drums
• Removing Bumper
• Removing Cab Tilt Pump
• Removing Cab
• Removing Camshaft
• Removing Central Gear RB662
• Removing Coolant Pump
• Removing Crankshaft
• Removing Cylinder Head
• Removing Cylinder Liners
• Removing Disc Brake Hub
• Removing Door Window
• Removing EG Power Take-Off
• Removing EGR Valve
• Removing Engine
• Removing External Hatch
• Removing Fan
• Removing Flywheel Housing
• Removing Front Axle
• Removing Front Cover
• Removing Front Grille Panel
• Removing Front Timing Gear Casing
• Removing Gear Control
• Removing Gearbox (GA750/751/752, GA851/852, ZF Transmatic, GR/S/O 875/895/9105/R, GA866/GA867/R)
• Removing Instrument Panel
• Removing Left-Hand Cylinder Head Bank
• Removing Oil Mist Separator
• Removing Power Steering Gear
• Removing Propeller Shaft
• Removing Radiator
• Removing Reductant Main Unit
• Removing Refrigerator
• Removing Retarder
• Removing Right-Hand Cylinder Head Bank
• Removing Servomaster and Clutch
• Removing Side-Mounted EG Power Take-Off
• Removing Silencer
• Removing Spring Brake Chamber
• Removing Starter Battery
• Removing Steering Wheel and Steering Column
• Removing Transfer Gearbox
• Removing Turbocompound Unit
• Removing Washer Container
• Removing Water-Cooled EGR Cooler
• Removing Windscreen
• Removing Xenon Lamps
• Return of Exchange Cores (procedures, requirements, packaging, damage codes)

This Scania P G R S dismantling manual covers the complete end-of-life treatment workflow for P, G, R, and S series trucks. It begins with essential pre-treatment procedures including draining engine oil, coolant, transmission fluids, and fuel; emptying climate control systems; and removing batteries and other hazardous components. The plastics identification chapter provides the material codes and sorting guidance necessary to separate thermoplastic and thermoset components for effective recycling, while the hazardous substances section outlines safe handling of isocyanates, vehicle fire residues, and ethanol fuels.

Beyond pre-treatment, the document delivers detailed removal procedures for every major vehicle system. Engine removal is covered for 9-litre, 11-litre, 12-litre, 13-litre, and 16-litre engines across PDE, HPI, XPI, and GAS fuel system variants, with separate procedures for cylinder heads, camshafts, crankshafts, cylinder liners, oil mist separators, and turbocharger-related components. Transmission coverage spans manual gearboxes (GR801, GR900, GRS890, GRS900, GRS920), automatic variants (GA750/751/752, GA851/852, GA866/GA867), and the ZF Transmatic gearbox, with detailed steps for removal, draining, and component separation.

Chassis and cab dismantling procedures address the radiator and cooling package, front axle, power steering gear, propeller shaft, air suspension components, cab tilt system, instrument panel, and complete cab removal. The manual includes comprehensive guidance on handling pyrotechnic components such as airbags, curtain airbags, and seat belt pretensioners, with specific safety warnings and removal sequences. Electrical system chapters cover the chassis central electric unit and battery removal, while the extensive “Removing Fixtures and Fittings” section details seat, bed, storage, and panel dismantling for cab interiors.

The final section addresses the Scania Exchange programme, explaining core return procedures, return packing lists, goods marking, and damage codes that affect credit reimbursement. This Scania dismantling information PDF is an essential reference for any operation involved in the responsible disposal, recycling, or reconditioning of P, G, R, and S series Scania trucks.

Why This Manual Matters for Dismantling Professionals

Scania P, G, R, and S series trucks contain a complex mix of materials, fluids, and pyrotechnic components that must be handled correctly to meet environmental regulations and safety standards. This manual provides the exact procedures, component locations, and safety precautions needed to disassemble these vehicles without causing injury, environmental contamination, or unnecessary damage to reusable parts.

The hazardous substances and materials section gives approximate fluid volumes for engines, cooling systems, gearboxes, axles, and cab systems, allowing dismantlers to prepare appropriate collection containers before starting work. The exchange components chapter explains how to identify, clean, and return cores so that workshops can recover maximum value from reconditionable parts. The detailed removal procedures for engines, gearboxes, and major assemblies help technicians work efficiently and avoid damaging components that may be reused or reconditioned.

Whether you are draining fluids, removing catalytic converters, handling airbag systems, or dismantling entire cabs, this Scania P G R S workshop dismantling guide provides the sequence, tooling references, and safety warnings needed to complete the job correctly.

Get Instant Access

This Scania P G R S Series Dismantling Information Manual is delivered as an instant PDF download — no shipping, no waiting. The file works on any device, can be printed for workshop use, and contains the full 611-page content as produced by Scania CV AB. Whether you are a dismantling company, a recycling facility, a workshop handling end-of-life vehicles, or a technician involved in pre-treatment and component recovery, this manual gives you the complete procedural reference for P, G, R, and S series trucks.