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Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 168891AE – PDF DOWNLOAD
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Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 168891AE – PDF DOWNLOAD
SJ40T / SJ45T: 98 001 331 through 98 001 500
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Description
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 168891AE – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 168891AE – PDF DOWNLOAD
Language : English
Pages : 228
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 168891AE – PDF DOWNLOAD
SJ40T / SJ45T: 98 001 331 through 98 001 500
General:
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
Parts Ordering Information:
When ordering replacement parts, the complete part
number and description should be used to ensure proper identification and delivery of the
desired item. This complete identification should also be used when requesting equipment
information.
When ordering replacement parts, the complete part
number and description should be used to ensure proper identification and delivery of the
desired item. This complete identification should also be used when requesting equipment
information.
Method Of Listing:
Parts are listed in order according to the reference
number shown in the illustration, followed by a full description based upon the “NOUN
FIRST” method. That is, the noun name of the part is listed first, then the modifying description
information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or
groups are shown at the beginning of a parts list and are identified with the letter references A,
B, C, etc. Individual parts in these lists have corresponding letters after their description to
identify which assembly or group it is used in. Individual parts without identifying letters are
used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or attaching hardware for the higher
level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
Parts are listed in order according to the reference
number shown in the illustration, followed by a full description based upon the “NOUN
FIRST” method. That is, the noun name of the part is listed first, then the modifying description
information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or
groups are shown at the beginning of a parts list and are identified with the letter references A,
B, C, etc. Individual parts in these lists have corresponding letters after their description to
identify which assembly or group it is used in. Individual parts without identifying letters are
used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or attaching hardware for the higher
level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
Quantities (Units Per Assyembly):
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is
equipped with certain options. Order quantity as needed.
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is
equipped with certain options. Order quantity as needed.
Hardware:
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as COMMON HARDWARE items and appear indented
under the major items with which they are used. They should be ordered separately as listed, since
they are not component parts of the pieces they attach to.
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as COMMON HARDWARE items and appear indented
under the major items with which they are used. They should be ordered separately as listed, since
they are not component parts of the pieces they attach to.
How To Order Repair Parts:
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
TABLE OF CONTENTS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 168891AE – PDF DOWNLOAD
Front Cover............................................................... 1 Table of Contents......................................................... 5 1.0 PLATFORM ............................................................. 7 1.1 Platform......................................................... 8 1.2 Railings......................................................... 10 1.3 Platform Base (ANSI/CSA)......................................... 12 1.4 Platform Base (CE & AS).......................................... 13 1.5 Swing Gate ...................................................... 14 1.6 Drop Bar Gate.................................................... 15 1.7 Railing Extension (No Gate)...................................... 16 1.8 Footswitch....................................................... 17 1.9 Platform Control Box............................................. 18 1.10 Boom / Turret Controller (Dual Axis)............................ 22 1.11 Drive / Steer Controller (Single Axis).......................... 24 1.12 Platform Terminal Strip......................................... 26 2.0 BOOM.................................................................. 27 2.1 Boom Assembly.................................................... 28 2.2 Main & Fly Boom Assemblies....................................... 30 2.3 E-Chain Assembly................................................. 32 2.4 Jib Lift / Platform Rotate Valve Assembly........................ 34 2.5 Jib Assembly - 45T............................................... 36 2.6 Rotary Actuator Mounting - 40T................................... 38 2.7 Rotary Actuator Assembly......................................... 39 2.8 Extension Cylinder Support Assembly.............................. 40 3.0 CYLINDERS............................................................. 41 3.1 Lift Cylinder Assembly........................................... 42 3.2 Extension Cylinder Assembly...................................... 44 3.3 Master Cylinder Assembly......................................... 46 3.4 Slave Cylinder Assembly.......................................... 47 3.5 Jib Cylinder Assembly............................................ 48 3.6 Axle Lockout Cylinder Assembly................................... 49 4.0 TURRET................................................................ 51 4.1 Turret Assembly.................................................. 52 4.2 Cowling Assembly - Engine Side................................... 54 4.3 Cowling Assembly - Controls Side................................. 56 4.4 Cowling Assembly - Centre........................................ 58 4.5 Counterweight Assembly........................................... 59 4.6 Lift Cylinder Bracket Assembly................................... 60 4.7 High Pressure Filter Assembly.................................... 61 4.8 Turret Swing Drive Assembly...................................... 62 4.9 Boom Lift Limit Switch........................................... 63 4.10 Manifold Hardware............................................... 64 4.11 Main Manifold Assembly.......................................... 66 4.12 Brake Manifold.................................................. 68 4.13 Rotary Manifold................................................. 70 4.14 Pressure Reducing Manifold ..................................... 73 4.15 Hydraulic Tank Assembly......................................... 74 4.16 Fuel Tank (GM Dual Fuel Engine)................................. 76 4.17 Fuel Tank (Deutz Diesel Engine)................................. 78 4.18 Auxiliary Pump Assembly......................................... 80 4.19 Battery Assembly................................................ 81 4.20 Base Control Console Assembly (Deutz D2.9L Engine).............. 82 4.21 Base Control Console Assembly (Deutz D2011 Engine).............. 86 4.22 Base Control Console Assembly (GM Dual Fuel Engine)............. 90 4.23 Base Terminal Strip (Deutz D2.9L Engine)........................ 94 4.24 Base Terminal Strip (Deutz D2011 & GM Engines).................. 95 5.0 ELECTRICAL HARNESSES.................................................. 97 5.1 Main Electrical Harness.......................................... 98 5.2 Battery Cables...................................................100 5.3 Control Cables...................................................102 5.4 Jib and Platform Rotate Harnesses................................103 5.5 110/220V Outlet Cable............................................104 5.6 ECU Harnesses....................................................105 5.7 Glow Plug Harness (Deutz D2.9L)..................................106 5.8 Glow Plug Harness (Deutz D2011)..................................107 5.9 Engine Interface Harness (Deutz D2.9L)...........................108 5.10 Engine Interface Harness (GM Engine)............................110 6.0 BASE..................................................................111 6.1 Base Assembly....................................................112 6.2 Axle Assembly Hardware...........................................114 6.3 Rear Axle Assembly with Gear Box.................................116 6.4 Differential Assembly............................................118 6.5 Central Housing Assembly.........................................120 6.6 Gear Box - Rear Axle.............................................122 6.7 Brakes - Rear Axle...............................................124 6.8 Front Axle Assembly..............................................126 6.9 Differential Assembly............................................128 6.10 Central Housing Assembly........................................130 6.11 Steering Assembly...............................................131 6.12 Trunnion Assembly...............................................132 6.13 Axle Drive Shaft ...............................................133 6.14 Propane Tank Assembly...........................................134 6.15 Tires...........................................................136 7.0 ENGINES...............................................................137 7.1 Deutz D2.9L Engine...............................................138 7.2 Deutz D2011 Engine...............................................144 7.3 GM Dual Fuel Engine..............................................146 7.4 Drive & System Pumps.............................................150 7.5 Engine Coupling - Deutz..........................................152 8.0 HOSE CONNECTIONS......................................................153 8.1 Standard Hose Numbering System...................................154 8.2 Hydraulic Hose Connection - Cylinders............................156 8.3 Hydraulic Hose Connection - Control Compartment..................158 8.4 Hydraulic Hose Connection - Engine Compartment...................160 8.5 Hydraulic Hose Connection - Base and Axles.......................162 8.6 Fuel Line Hose Connection - Deutz D2.9L Engine...................164 8.7 Fuel Line Hose Connection - Deutz D2011 Engine...................166 8.8 Fuel Line Hose Connection - GM Dual Fuel Engine..................168 8.9 Hydraulic Hose Connection - Turret Grease Fittings...............170 9.0 OPTIONAL EQUIPMENT....................................................173 9.1 Air Hose To Platform Option......................................174 9.2 Flashing Amber Light Option......................................175 9.3 Generator and Oil Cooler - 3.5 kW................................176 9.4 Oil Cooler Assembly..............................................178 9.5 110V Generator Cable Assembly (ANSI/CSA).........................179 9.6 Generator and Oil Cooler Wiring..................................180 9.7 Hydraulic Hose Connection - Generator and Oil Cooler - 3.5 kW....182 9.8 Generator and Oil Cooler Assembly - 12 kW........................184 9.9 Hydraulic Hose Connection - Generator and Oil Cooler - 12 kW.....186 9.10 Welder and Mounting Assembly....................................188 9.11 Cold Start Assembly.............................................192 9.12 Arctic Package Assembly.........................................193 9.13 Block Heater - Deutz D2.9L......................................194 9.14 Oil Quick Drain.................................................195 9.15 Diesel Scrubber - Deutz D2011 Engine............................196 9.16 External Railing Assembly.......................................197 9.17 Glazier Rack Assembly...........................................198 9.18 SGM Assembly....................................................200 9.19 SGE Assembly....................................................202 9.20 Control Box Cover...............................................204 10.0 LABELS...............................................................207 10.1 Label Kit.......................................................209 10.2 Labels - Platform Control Box...................................210 10.3 Labels - Front and Back.........................................211 10.4 Labels - Engine Side............................................212 10.5 Labels - Controls Side..........................................214 10.6 Labels - Controls Compartment...................................216 10.7 Labels - Engine Compartment.....................................217 10.8 Labels - Engine Fuel ...........................................218 10.9 Labels - Platform...............................................220 11.0 TABLES...............................................................223 11.1 Fluids Table....................................................224 11.2 Turret and Axle Grease..........................................225 11.3 Gear Grease.....................................................226
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