Skyjack SJ85 AJ Articulating Boom Lift Parts Manual 229037ADA 2020 – PDF Download

Description

Skyjack SJ85 AJ Parts Manual 229037ADA

This is the complete illustrated parts manual for the Skyjack SJ85 AJ articulating boom lift, published under document number 229037ADA in August 2020. It covers ANSI/CSA, CE and AS machine configurations and gives you exploded illustrations, part numbers, descriptions and quantities for every major assembly on the machine — from the platform down to the axles, and from the engine bay to the hose routing. If you maintain, repair or rebuild an SJ85 AJ, this is the reference that tells you exactly which part goes where and what to order.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Skyjack
• Model: SJ85 AJ
• Document number: 229037ADA
• Edition / date: August 2020
• Language: English
• Page count: 304
• File format: PDF
• Standards covered: ANSI/CSA, CE, AS

Chapters Covered

The manual is divided into ten sections, each broken into illustrated sub-assemblies:

• Section 1 – Platform: Platform with Three Drop Bars; Platform with Swing Gate; Platform Base; Railings; Swing Gate; Drop Bar Gate; Footswitch; Platform Control Box; Boom/Turret Controller; Drive/Steer Controller; Riser Boom Controller; Platform Terminal Strip; SGE; Platform Outlet – ANSI/CSA; Power to Platform – Outlet and Plugs – CE
• Section 2 – Boom: Jib; Jib Manifold; Cable Track; Fly Boom; Main Boom; Upper Pivot; Upper Riser Arm; 3rd Riser Arm; Lower Pivot; Link Arm; 2nd Riser Arm; Lower Riser Arm; Limit Switches
• Section 3 – Cylinders: Jib Cylinder; Slave Cylinder; Extension Cylinder; Master Cylinder; Main Lift Cylinder; Riser Cylinder; Axle Lock Cylinder
• Section 4 – Turret: Turret; Engine Tray; Cowling – Engine Side; Cowling – Controls Side; Hydraulic Tank; Fuel Tank – Diesel; Fuel Tank – Gasoline; Swing Drive; Main & Brake Manifold Hardware; Main Manifold; Brake Manifold; Emergency Pump; Batteries; Battery Cables; Base Controls; Base Terminal Strip – ANSI/CSA & AS; Base Terminal Strip – CE; Counterweight – Turret
• Section 5 – Base: Chassis; Rotary Manifold; Front Axle; Rear Axle; Differential – Front Axle; Hub Reduction – Front Axle; Brakes – Front Axle; Central Housing – Front Axle; Steering Assembly – Front Axle; Trunnion – Front Axle; Driveshaft; Differential – Rear Axle; Hub Reduction – Rear Axle; Central Housing – Rear Axle; Brakes – Rear Axle; Gear Box & Motors; Gear Box; Tires; Counterweight – Base; Propane Tanks
• Section 6 – Engines: Engine – Deutz TD2.9L; Air Intake – Deutz TD2.9L; Radiator – Deutz TD2.9L; Engine – Deutz TCD2.2; Radiator – Deutz TCD2.2; Air Intake – Deutz TCD2.2; Engine – Deutz D2011; Air Intake – Deutz D2011; Engine – Kubota WG3800; Air Intake – Kubota WG3800; Radiator – Kubota WG3800; Exhaust – Kubota WG3800; Engine Coupling – Deutz; Engine Coupling – Kubota; Drive & System Pumps; Engine Controls; Terminal Strip – Engine Controls
• Section 7 – Electrical Harnesses: Main Harness; Jib and Platform Rotate Harness; Control Cables; Engine Harness – Deutz TD2.9L; Engine Harness – Deutz TCD2.2; Engine Harness – Kubota WG3800; Glow Plug Harness – Deutz TCD2.2
• Section 8 – Hose Connections: Standard Hose Numbering System; Hydraulic Hoses – Boom; Hydraulic Hoses – Turret; Hydraulic Hoses – Drive & System Pumps; Hydraulic Hoses – Base; Fuel Lines – Deutz TD2.9L & Deutz TCD2.2; Fuel Lines – Deutz D2011; Fuel Lines – Gasoline – Kubota WG3800; Fuel Lines – Propane – Kubota WG3800; Grease Line
• Section 9 – Optional Equipment: Oil Cooler with No Generator; Oil Cooler; Generator and Cooler Assembly – 3.5 kW, 7.5 kW and 12 kW; Generator – 3.5 kW, 7.5 kW and 12 kW; Generator and Oil Cooler Wiring; Welder; Pipe Rack; External Railing; Control Box Cover; Tool Caddy; Work Lights; Flashing Light; All Motion Alarm; Residual Current Device (RCD); Diesel Scrubber; Positive Air Shut-off Option; Hostile Environment; Cold Start Package; Arctic Package; Load Circuit; Block Heater; Air Line to Platform; Half-Height Platform Mesh; Elevate Telematics; Elevate Telematics Subscription
• Section 10 – Labels: Label Kits; Labels – Controls Side; Labels – Engine Side; Labels – Platform

Each section opens with a labelled illustration of the assembly, followed by an itemised parts list that gives the index number, Skyjack part number, quantity and full description for every component. Sub-assemblies are clearly marked with reference letters so you can identify the correct configuration for ANSI/CSA, CE or AS machines, and for each of the four engine options. The parts lists use the noun-first naming convention and the parent/child bullet structure, making it straightforward to trace a component back to its parent assembly and order the exact item you need.

Recommended Service Parts

The manual opens with a Recommended Service Parts schedule covering Year 1, Year 2 and Year 3 quantities for engine, electrical, hydraulic, boom, cowling and axle components. This is a practical quick-reference for planning scheduled maintenance and keeping consumables in stock across the first three years of machine life.

Engine Coverage

The SJ85 AJ was built with several engine options, and this parts manual documents all of them:

• Deutz TD2.9L — diesel engine with air intake, radiator, engine coupling, glow plug harness and engine harness
• Deutz TCD2.2 — diesel engine with air intake, radiator, engine coupling, glow plug harness and engine harness
• Deutz D2011 — diesel engine with air intake, engine coupling and fuel lines
• Kubota WG3800 — dual-fuel (gasoline / propane) engine with air intake, radiator, exhaust, engine coupling, engine harness and fuel lines for both gasoline and propane

Hose Connections and Routing

Section 8 is a complete hose reference for the machine. It opens with the Standard Hose Numbering System — a chart that decodes the hose prefix, size, length in whole inches, length in fractions, fitting arrangement and SAE hose specification. The following sub-sections give the hose part numbers, routing from port to port, and descriptions for the boom, turret, drive and system pumps, and base circuits. Fuel lines for diesel, gasoline and propane are covered separately, along with the grease line.

Optional Equipment Coverage

Section 9 documents the full range of factory and field-installed options, including oil coolers, 3.5 kW, 7.5 kW and 12 kW generators, welder, pipe rack, external railing, control box cover, tool caddy, work lights, flashing light, all motion alarm, RCD, diesel scrubber, positive air shut-off, hostile environment package, cold start package, arctic package, load circuit, block heater, air line to platform, half-height platform mesh and Elevate telematics. Each option has its own illustrated parts list and part numbers.

Labels and Decals

Section 10 covers the label kits and individual labels fitted to the controls side, engine side and platform. It includes the label kit part numbers for ANSI/CSA, CE and AS machines, and notes which labels must be ordered individually — including serial number plates, engine- and fuel-specific labels, the powerline clearance label for AS and safety tape.

Who This Parts Manual Is For

This is the reference for anyone who needs to identify, order or replace components on a Skyjack SJ85 AJ. That includes fleet maintenance departments, independent lift technicians, rental companies, rebuild shops and owners who prefer to source their own parts. Because the manual gives you the Skyjack part number, description and quantity for every item, you can order exactly what you need without relying on guesswork or a dealer’s interpretation.

The exploded illustrations are also invaluable during disassembly and reassembly. They show you the order in which components fit together, which fasteners and washers are used, and how sub-assemblies relate to each other. Combined with the hose numbering system and the terminal strip layouts, the manual gives you a complete picture of how the SJ85 AJ is put together.

Why a Proper Parts Manual Matters

Ordering the wrong part on a boom lift is expensive — not just in the cost of the part itself, but in downtime, return shipping and the risk of installing something that doesn’t meet the machine’s specification. This manual removes that risk by giving you the exact Skyjack part number for every component on the SJ85 AJ, cross-referenced to the correct machine configuration and engine option. It also helps you understand which parts are common across configurations and which are specific to your machine.

For scheduled maintenance, the Recommended Service Parts schedule helps you plan ahead and keep critical spares on hand. For breakdowns, the section-by-section layout lets you find the relevant assembly quickly and identify the failed component without dismantling more than necessary.

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Instant PDF Delivery

This Skyjack SJ85 AJ Parts Manual is delivered as a PDF download immediately after payment. There is no shipping, no waiting for a physical book and no customs delay. You can open the file on any device — laptop, tablet or smartphone — and print the pages you need for the workshop. The 304-page manual is fully illustrated throughout, with exploded views and parts lists for every major assembly on the machine.

Whether you are ordering a single replacement part, planning a major rebuild or setting up a maintenance programme for a fleet of SJ85 AJ units, having the correct parts manual on hand saves time and prevents costly ordering errors. This is the document that tells you what the part is, where it goes and what it is called in the Skyjack parts system.