Sullair 750XHH 900XH 900XHH 1150XH Portable Air Compressor Parts Manual PDF

Description

Sullair 750XHH 900XH 900XHH 1150XH Parts Manual – Illustrated Parts List

This is the complete illustrated parts list manual for the Sullair 750XHH, 900XH, 900XH[A], 900XHH and 1150XH[A] portable air compressors fitted with Caterpillar 475-540 hp Tier 3 diesel engines. Published under part number 02250207-958 R01 with a publication date of 6/17/2015, the manual applies to compressors from serial number 201412010000 and all subsequent serial numbers. Every assembly in the machine is broken down into exploded illustrations with ballooned key numbers cross-referenced to a parts table showing the part number, quantity, description and any relevant notes.

Whether you are rebuilding a frame, replacing a cooler, ordering a new minimum pressure valve, tracing a fuel or control line, or simply identifying the correct fastener, this Sullair parts manual gives you the exact number to order. Both the XHH (500 psig) and XH (350 psig) pressure ratings are covered, along with the [A] aftercooled variants, and the layout follows the machine system by system so a component can be found quickly even on a machine you have not worked on before.

File Details

• Manual type: Illustrated Parts List Manual
• Brand: Sullair
• Models covered: 750XHH, 900XH, 900XH[A], 900XHH, 1150XH, 1150XH[A]
• Engine: Caterpillar 475-540 hp Tier 3 (C15 475HP / C15 540HP)
• Document number: 02250207-958 R01
• Publication date: 6/17/2015
• Serial number coverage: 201412010000 and all subsequent serial numbers
• Language: English
• Page count: 228 pages
• File format: PDF

Chapters Covered

The manual is organised into two parts: the main parts list covering the standard machine, and a separate CE parts list section covering European-market configurations.

• 1.1 Procedure for ordering parts
• 1.2 Recommended Spare Parts List
• 1.3 Frame, DWQ
• 1.4 Frame, LRG
• 1.5 Frame, DTQ – electric brakes
• 1.6 Frame, DTQ – hydraulic brakes
• 1.7 Engine & compressor assembly – single capacity (Tier 3)
• 1.8 Engine & compressor assembly – dual capacity (Tier 3)
• 1.9 Capacity control
• 1.10 Inlet valve subassembly
• 1.11 Inlet valve
• 1.12 Air inlet system (Tier 3)
• 1.13 Air stop system
• 1.14 Exhaust system (Tier 3)
• 1.15 Exhaust system (Tier 3) – with spark arrestor
• 1.16 Cooling system, standard air
• 1.17 Cooling system, standard air with louvers
• 1.18 Cooling system, high flow
• 1.19 Cooling system, aftercooled with and without louvers
• 1.20 Cooling system, LRC aftercooled
• 1.21 Cooling system, LRC aftercooled with optional louvers
• 1.22 Louver assembly
• 1.23 Discharge system, standard air
• 1.24 Discharge system, aftercooled air
• 1.25 Receiver tank, aftercooled
• 1.26 Receiver tank, standard
• 1.27 Minimum pressure valve
• 1.28 Water trap/float assembly
• 1.29 Fuel system
• 1.30 Electrical system (Tier 3)
• 1.31 Control lines
• 1.32 Instrument panel
• 1.33 SA controls, inner
• 1.34 SA controls, outer
• 1.35 SA controls, louver
• 1.36 Canopy, standard air
• 1.37 Canopy, aftercooled air
• 1.38 Acoustic panels
• 1.39 Battery disconnect
• 1.40 Instrument panel and parts assembly
• 1.41 Decal locations, DTQ
• 1.42 Decal locations, DLQ
• 1.43 Decal locations, DWQ
• 1.44 Engine block heater (optional)
• 2.1 Discharge system, standard air CE
• 2.2 SA receiver tank, CE
• 2.3 Minimum pressure valve, 750CXHH – 1150CXH CE
• 2.4 Discharge system, aftercooled air CE
• 2.5 SA receiver tank aftercooled CE
• 2.6 Minimum pressure valve, 750CXHH – 1150CXH aftercooled CE
• 2.7 SA minimum pressure controller CE
• 2.8 Cooling system, aftercooled with optional louvers CE
• 2.9 Engine & compressor assembly aftercooled CE

What This Sullair Parts Manual Gives You

Unlike a service or repair manual, a parts list manual answers a different and very specific question: what exactly is the part, and what is its number? Every section opens with an exploded illustration of the assembly, with each component tagged by a key number. The accompanying table then lists that key number against the Sullair part number, the quantity required, the description and any fitting notes. This structure repeats across the whole machine, from the frame and running gear through to the canopy panels and decals.

The coverage is unusually deep for a portable compressor. Frame sections separate the DWQ, LRG, DTQ electric brake and DTQ hydraulic brake variants so you order the right axle, shackle, drawbar, lunette eye or breakaway switch for the trailer under your machine. The engine and compressor assembly is split into single capacity and dual capacity versions, each with its own parts breakdown covering the drive coupling, taper lock bushing, vibration isolators, fan spacer, heat shield and mounting hardware. Capacity control, the 8 inch inlet valve and its subassembly, the air stop system and the exhaust system each get their own dedicated section, including the spark arrestor variant.

Cooling is treated in the greatest detail of all, because the 750XHH/900XH and 900XHH/1150XH were built in several cooling configurations. Standard air, standard air with louvers, high flow, aftercooled with and without louvers, LRC aftercooled, and LRC aftercooled with optional louvers each have a separate parts list. That means radiators, charge air coolers, oil coolers, fan guards, venturis, fan shrouds, recovery containers and the associated hoses and clamps are all listed per configuration rather than lumped together.

The discharge side covers both standard air and aftercooled air machines, with receiver tank sections for each, minimum pressure valve breakdowns, and the water trap/float assembly with its separator, strainer, flanges and drain hoses. The fuel system section lists the tank, sender, fuel cooler, thermal bypass valve, filters, vent and all the associated hoses and brackets. Electrical system coverage includes the battery, battery brackets, disconnect, circuit breaker, main wiring harness, E-stop components and the instrument panel and controls subassemblies.

Decal location sections for the DTQ, DLQ and DWQ configurations are included, each with a diagram showing where every safety, warning, rating and model decal belongs, plus the reflector and noise emission decal part numbers. Acoustic panel sections list the individual foam panels by dimension, which is useful when only one panel has been damaged. A recommended spare parts list near the front gives a quick reference to the parts Sullair expects to be needed most often.

Who This Manual Is For

This parts list is written for anyone who maintains, repairs or rebuilds a Sullair 750XHH, 900XH, 900XHH or 1150XH portable compressor. Fleet workshops ordering replacement components, field service technicians identifying a failed part on site, rebuilders restoring an older machine, and owners who want to avoid the guesswork of matching a generic part to a Sullair assembly will all find the correct numbers here. Parts departments can use it to confirm quantities and to identify left and right hand or curb and street side variants that look identical in a photograph but carry different part numbers.

Getting the part number right the first time saves a return, a second freight charge and days of downtime on a machine that is usually needed on site. Because this manual is organised by system, it also serves as a useful reference for understanding how the assemblies on these compressors go together, which fasteners are used where, and which components are shared between the standard and aftercooled versions of the same machine.

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Instant PDF Delivery

The manual is delivered as an instant PDF download immediately after payment. There is no shipping, no waiting and no physical book to lose in the workshop. Open it on a laptop, tablet or phone at the machine, search by part number, or print just the pages for the assembly you are working on and take them to the bench. The Sullair 750XHH 900XH 900XHH 1150XH parts manual gives you the complete illustrated parts breakdown for these Tier 3 Caterpillar-powered portable compressors in one document.