Tadano Faun ATF 110G-5 Operating, Service and Maintenance Manual – PDF Download

Description

Tadano Faun ATF 110G-5 Operating, Service and Maintenance Manual

The Tadano Faun ATF 110G-5 Operating, Service and Maintenance Manual is the complete documentation set for this five-axle all-terrain crane. It combines the operating instructions, service procedures, maintenance schedules, hydraulic and electrical diagrams, load charts, and troubleshooting guidance into a single PDF. Every section is written for the technician and crane operator who works with the ATF 110G-5 directly, from daily pre-start checks through major component overhaul.

File Details

• Manual Type: Operating, Service and Maintenance Manual
• Brand: TADANO FAUN / FAUN
• Model: ATF 110G-5
• Manufacturer: FAUN GmbH, Postfach 10 01 08, D-91205 Lauf a.d. Pegnitz, Germany
• Language: English
• File Format: PDF
• Page Count: Approximately 1,184 pages
• Document Number: 0005_EN_ALLGE_V_00_00_00 (and part-specific sub-numbers)
• Vehicle Identification No.: WFN5 RUE P7 520351…

Chapters Covered

• Part A – Technical Details: Chassis dimensions and weights, driving performance data, engine, gearbox, transfer box, axles, axle suspension, wheels and tires, brakes, steering, electrical equipment, driver’s cab, heating, frame, outriggers, fuel system; superstructure engine, hydraulic system, hoisting gear, telescopic boom, boom elevation, swing drive, safety equipment, ASLI, crane cabin, counterweights; vehicle illustration; load and supporting forces charts
• Part B0 – Safety Instructions: Road traffic requirements, crane operator instructions, applications planning, outrigger support, counterweight, hoist winch and rope reeving, wind velocities, hand signals, work near overhead lines, two-crane lifts, overload safety devices
• Part B1 – Operating Instructions (Chassis): Warning plates, driver’s cab controls, FAUN Cockpit Graphic Control System, start-up procedures, gearshift and driving, outrigger operation, emergency operation, winter operation, access steps, optional equipment, instrument panel
• Part B2 – Operating Instructions (Superstructure): Crane cabin controls, CGC system, start-up, driving and outrigger operation from superstructure, crane movements, load operation, emergency controls, winter operation, jib mounting, instrument panel
• Part C1 – Service and Maintenance (Chassis): Maintenance schedule, engine service, gearbox (ZF-AS-Tronic 16AS2602), transfer box, axles, propeller shafts, eddy-current brake, breathers, hydraulic system, brake system, electrical equipment, wheels and tires, outriggers, driver’s cab
• Part C2 – Service and Maintenance (Superstructure): Maintenance schedule, engine service, hydraulic system, swing mechanism, hoisting gear, winch rope, electrical equipment, crane cabin
• Part D – Circuit and Piping Diagrams: Electric circuit diagrams, pneumatic diagrams, hydraulic piping diagrams for chassis and superstructure
• Part E – Crane Testing Instructions: Supporting steel structures inspection, hook block inspection, lifting rope inspection, winch service life calculation, slewing device monitoring
• Part F – Troubleshooting: Engine, gearbox, transfer box, axles, hydraulic system, brake system, electrical equipment, eddy-current brake, superstructure systems, CGC system
• Part G – Annex: ZF gearbox operating instructions, ZF Intarder instructions, lubricant charts, centralized lubrication system, load moment limiter (PAT iFLEX5), heating and air conditioning documents

This Tadano Faun ATF 110G-5 workshop manual goes far beyond a simple owner’s handbook. It is the full technical reference: torque values, pressure settings, oil capacities, service intervals, adjustment procedures, diagnostic steps, and wiring/piping diagrams are all documented. The operator sections cover safe setup, load chart interpretation, and CGC system operation; the service sections provide step-by-step maintenance for every major assembly; the troubleshooting part helps isolate faults in the chassis and superstructure systems.

What This Manual Covers in Detail

The service and maintenance chapters give you the exact figures and procedures a technician needs. For the Mercedes-Benz OM 502 LA engine, you get oil change intervals, filter replacement, coolant specifications, and charge-air hose inspection. For the ZF-AS-Tronic 16AS2602 gearbox, oil level checks and oil change procedures are spelled out. The Kessler VG 3750 transfer box, Kessler axles, hydraulic suspension, outrigger chains, brake system pressure settings, and wheel torque values are all included.

Hydraulic system chapters cover oil level inspection, filter replacement, oil change procedures, pressure checks at the test connectors (M1 through M6), and specific set-point pressures for steering, suspension, outriggers, fan drive, and the superstructure circuits. The electrical section lists fuse and relay arrangements for both chassis and superstructure, lamp specifications, and battery maintenance data.

The superstructure coverage includes swing mechanism service, hoisting gear oil changes and brake inspection, winch rope replacement and care, telescopic boom lubrication, and ASLI (Automatic Safe Load Indicator) inspection requirements. Counterweight mounting procedures for 8.7 t, 11 t, 20.8 t, 28.8 t, and 35 t configurations are documented with step-by-step instructions.

Load Charts and Safety Content

The load chart section explains how to read the rated lifting capacity tables, how to select the correct code number for the ASLI, and how the telescoping states are represented as percentage values. Supporting forces charts give the maximum forces at the outriggers when loads are slewed through 360 degrees. Safety instructions cover ground pressure limits, minimum clearance from excavations and slopes, wind velocity limits with the Beaufort scale reference table, hand signals for communication, and the required clearances from live overhead lines up to 380,000 V.

Emergency procedures are documented for sparkover if the crane contacts a power line, including how to leave the cab safely, and for grounding the crane and load during work near radio transmitters. Fire, smoke, inflammation, and explosion hazards are addressed along with compressed-air tank regulations for the brake system.

Diagrams and Reference Material

Part D contains the complete circuit and piping diagrams: chassis electric circuit diagrams, ABV (anti-lock) diagrams, gearbox control diagrams, CAN connection diagrams, pneumatic brake system schematics, and hydraulic piping diagrams for the steering, engine, transfer box, outriggers, oil tank, fan drive, and pump assembly. Superstructure diagrams cover the crane control, telescope control, counterweight, ASLI, heating, and air conditioning systems.

Part G includes third-party documentation: ZF-AS-Tronic operating instructions, ZF-Intarder operating instructions, ZF lubricant charts, BEKA-MAX centralized lubrication system details, and the PAT iFLEX5 Load Moment Limiter operator’s manual.

Who This Manual Is For

This Tadano Faun ATF 110G-5 service manual is intended for crane operators, fleet maintenance technicians, and repair shops responsible for the ATF 110G-5. It assumes familiarity with heavy equipment but provides enough procedural detail for scheduled maintenance, fault diagnosis, and component repair. The operating instructions section is also valuable for new operators learning the CGC system, outrigger setup, and safe load chart use.

Get the Complete Tadano Faun ATF 110G-5 Manual Today

With this PDF in hand, you can perform routine maintenance, diagnose hydraulic and electrical faults, adjust brake and steering systems, interpret load charts correctly, and carry out repairs with the manufacturer’s specified procedures and torque values. Having the correct specifications matters. Wrong pressures, torques, or oil types can damage components or create safety hazards on a crane of this size. The Tadano Faun ATF 110G-5 Operating, Service and Maintenance Manual delivers all of that in one document.

Your download is available immediately after checkout. No shipping, no waiting. The PDF works on any device, laptop, tablet, or smartphone, and can be printed for use in the workshop. Keep it on hand in the cab or the service truck; it is the reference you will reach for every time the ATF 110G-5 needs attention.

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