Tailift 7L-Series Forklift FD/FG 60/70/80/100 Parts Manual DEC094/12 – English & Chinese PDF

Description

Ordering the wrong part on a 6.0 to 10.0 ton forklift is expensive and slow. This bilingual Tailift 7L-Series parts manual removes that risk: it is the complete illustrated parts list for the FD/FG 60/70 and FD/FG 80/100 trucks, published by Tailift Co., Ltd. under document number DEC094/12, edition 04, dated December 2011. Every fastener, seal, cylinder, gear, hose and bracket across the drivetrain, hydraulic mast, braking system and bodywork is catalogued with an exploded-view drawing and a matching part-number table. Whether the machine in your bay runs a Perkins 1106 diesel or a GM4.3 LPG engine, the specific parts for that build are listed separately so you order by what is actually fitted.

File Details

• Manual type: Illustrated parts list (parts manual)
• Brand: Tailift
• Series: 7L-Series forklift trucks
• Models covered: FD/FG 60/70, FD/FG 80/100
• Capacity range: 6.0-10.0 ton
• Publication number: DEC094/12
• Edition: 04
• Publication date: 2011-12
• Language: English and Chinese (bilingual)
• Page count: 392
• File format: PDF

Models and engines this parts manual covers

The parts list is organised around the FD/FG 60/70 and FD/FG 80/100 truck families, with model-specific part numbers tabulated separately where a component differs between diesel (FD) and LPG/petrol (FG) builds. Engine sections list parts for both factory engine options – the Perkins 1106 and the GM4.3 – and the accessory, chassis and electrical sections also split out 12V and 24V variants. Mast, cylinder, chain and fork part numbers are listed by mast height (3M through 6M) so you order against the actual lift on the truck, not a generic fitment.

Chapters Covered

The manual is organised by mechanism using Tailift’s A300-series system codes:

• A301 Transmission System
• A302 Drive Axle System
• A303 Steering System
• A304 Engine System
• A305 Chassis Fitting System
• A306 Brake System
• A307 Control System
• A308 Mast System
• A309 Accessory System
• A310 Optional Accessory System
• A311 Repair Kit System

A301 – Transmission System 變速箱系統

The largest single section, split across the two transmission build codes used in the 7L-Series: YQX100H4 and Y63250Z. It covers the transmission gear box, clutch assembly, control valve assembly, oil pump, parking brake assemblies and the drive unit. Exploded views are provided for every sub-assembly, with numbered callouts cross-referenced to tables listing new part number, old part number, specification, interchangeability, application date, quantity and the FD/FG model or body number the item fits. Where a part has been superseded, the row carries a NOT USED annotation and the replacement number sits next to it, so you can still order correctly for an older machine.

A302 – Drive Axle System 前輪軸系統

Drive axle assemblies across the three build references (A302-10, A302-10A, A302-10B), plus the differential assembly and the wheel brake assemblies. Includes drum brake and disc brake variants, and the front and rear tyre groups with part numbers for rims, snap rings, air tyres and solid tyres. Bearing, seal, hub, king pin and axle shaft part numbers are all listed with callouts.

A303 – Steering System 轉向系統

Steering axle assembly, steering cylinder, steering wheel and power steering sections. Includes king pin, bushing, bearing, seal and grease fitting part numbers for the rear steer axle, plus the steering cylinder internals for the hydraulic circuit. Length-related parts such as cylinder rods and linkage components are listed individually.

A304 – Engine System 引擎系統

Covers both factory engine options – Perkins 1106 and GM4.3 – with separate radiator, exhaust/muffler and air filter sections for each. Diesel-specific and LPG-specific hoses, brackets, clamps, gaskets and fittings are catalogued side by side so you can identify which build your truck carries and order the correct part. The section includes the engine assembly callouts, water pump, alternator, fan and belt part numbers.

A305 – Chassis Fitting System 車身配件系統

Car body and fittings for both Perkins and GM builds, engine hood and counterweight assembly, driver seat, accelerator linkage and electronic accelerator. This is the section for cab panels, floor boards, instrument consoles, battery mounting, reserve tank, fuel cap, mirrors, headlights, tail lights and the large inventory of bolts, washers, spring washers and clips used across the bodywork.

A306 – Brake System 煞車系統

Parking brake assembly, horizontal brake assembly (with YQX100H4 and Y63250Z variants), and the brake and inching pedals. Includes the brake piping, hoses, high-pressure lines, connectors, three-way and six-way joints, brake switches and the pedal-mounted hardware. Use this section to rebuild the foot brake circuit or replace the handbrake cable, shoe or linkage.

A307 – Control System 操縱系統

Shift lever switch in both mechanical and electronic forms, and the operation lever assembly. Two-spool, three-spool and four-spool lever configurations are each catalogued, with control rods, knobs, pins, sleeves and the control valve link kits. A dedicated electric shift lever switch section covers the micro-switch internals, cam plate, dust cover and case hardware.

A308 – Mast System 升降系統

The other major section after the transmission. Covers duplex, full-free and triplex mast fittings; mast rails; tilt cylinders; lift cylinders in duplex, triplex, three-container-form and two-container-form variants; lift cylinder piping kits; the lift bracket assemblies; and the hydraulic pipe assembly. Part numbers are catalogued by mast height (3M, 3.3M, 3.5M, 3.75M, 4M, 4.5M, 5M, 5.5M and 6M) so you can order against the actual mast on the machine. Includes chain assemblies, rollers, side rollers, main rollers, wear strips, U-bolts and the many washers and spacers used in the mast build.

A309 – Accessory System 附件系統

Instrumentation and switches, tool kit, and the complete plate and sticker set. The meter and switch section runs across hour meters, water temperature gauge, brake switch, horn, flasher, ignition switch, headlight switches, relays, fuse box and directional switches for both 12V and 24V systems. The plate and sticker chapter spans several pages of identification plates, safety decals, load charts, warning labels and CE-specific markings, with domestic and overseas variants listed separately.

A310 – Optional Accessory System 選配配件系統

Side shift, hydraulic positioner, positioner plus side shift, hose and roller kits for duplex, full-free and triplex masts, LPG tank bracket assembly, and the electronic control lever assembly. Fork lengths, fork widths and mast-height-specific part numbers are catalogued separately, so you can order optional fitment parts for the exact configuration of the truck.

A311 – Repair Kit System 修理包系統

A consolidated repair kit index covering steering cylinder kits, tilt cylinder kits, duplex and triplex lift cylinder kits and container-form lift cylinder kits. Useful when you want the complete seal, ring and gasket pack in one part number rather than ordering individual consumables.

How the listings are laid out – and why that matters

Every system in this manual follows the same structure. You get an exploded-view illustration first, with each component tagged by a number. That number maps directly to a table on the facing pages listing new part number, old part number, specification, interchangeability code, application date, quantity, and the specific model or body number the part applies to. Where a part is shared across FD and FG, the table shows both; where it is not, the FD and FG columns are separated. Where a part was superseded during production, the table tells you so and points you at the current number.

That level of detail is what makes this a working manual rather than a reference curiosity. You can trace a part by its physical location on the exploded view, pull the callout number, and land on the correct part number in one pass. No guessing which revision of a sub-assembly you have, no guessing whether a diesel part number crosses to an LPG truck.

What this Tailift 7L-Series parts list lets you do

With the Tailift FD/FG 60/70 and FD/FG 80/100 parts manual open on the bench you can rebuild a transmission, replace a mast cylinder, order a complete brake piping kit, track down a body panel for a specific cab build, or simply look up a single washer by its correct part number. You can confirm the exact seal, bearing or snap ring required before stripping the machine, so you order once and the truck goes back into service on the first attempt. You can cross-reference an old part number to a current one when your local supplier is working from outdated stock lists.

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Instant PDF delivery

The manual is delivered as a downloadable PDF immediately after checkout. No shipping, no physical binder to lose in the workshop, no waiting for a courier. Open it on the laptop at the service desk, on a tablet out on the lift, or on a phone beside the machine – and print any page you want to leave on the bench or mark up as you work. Save the file once and you have the complete parts reference for the Tailift 7L-Series forklift range in your pocket, ready the next time a 6.0 to 10.0 ton truck rolls into the bay.