Tata Hitachi EX1200V Parts Manual 2017 – 610241745067 PDF Download

Description

Tata Hitachi EX1200V Parts Manual 2017 – 610241745067 PDF

The Tata Hitachi EX1200V Parts Manual 2017 – 610241745067 PDF Download is a complete illustrated parts catalog for the Tata Hitachi EX1200V excavator. This 437-page document gives you exploded-view illustrations and part numbers for every major assembly on the machine — engine, hydraulics, cab, undercarriage, front attachment, and loader components. Each part entry carries the original part number, part name, quantity per machine, and applicable machine serial number range.

Whether you are ordering a single replacement bushing or rebuilding an entire swing device, having the right part number before you contact the dealer saves time and money. This is the same reference Tata Hitachi parts professionals use to identify components correctly.

File Details

• Manual Type: Illustrated Parts Manual / Parts Catalog
• Brand: Tata Hitachi
• Model: EX1200V (EX1200-5D variants referenced)
• Document Number: 610241745067
• Edition/Revision: September 2015, corrected January 2017
• Language: English
• Page Count: 437
• File Format: PDF

Chapters Covered

• Engine Assembly — fan, bolts, brackets, cock, reducer, elbow, filters, belts, adapter, pressure sensor
• Frame with Counter Weight — bushings, pins, plates, bolts, shims, guards, hand rails, counterweight components
• Engine Mounting — cushions, plates, bolts, washers, nuts
• Exhaust Pipe Cover
• Engine Oil Drain — elbow, ball valve, manifold, plug, bolts, adapter, hose
• Lubrication Piping
• Radiator — plates, retainers, spacers, stays, ends, nuts, pins, hoses, clamps, level switch
• Air Cooler (Inter Cooler) Piping — clamps, hoses, pipes, brackets, bolts
• Reserve Tank — water tank, level gauge, body, bolts, pipes, O-rings, name plate, cap, adapter, hoses
• Oil Cooler — plates, nets, covers, brackets, bolts, spacers
• Oil Cooler Fan Drive — motor, bolts, washers, fan, coupling, spacer, bracket
• Air Cleaner — bands, brackets, cleaner assembly, inner/outer elements, nuts, covers, gaskets, hoses, clamps, indicator, pre-cleaner, ducts
• Dust Ejector — hose, valve, pipe clamp, bolts, pipe, adapter
• Vacuum Indicator Assembly — tee, plate, adapter, clamp, nylon tube, service indicator
• Muffler — bolts, nuts, washers, bracket, muffler assembly, pipes, rings, ducts, gaskets
• Fuel Tank Assembly — tank, bolts, adapter, ball valve, plug, spacer, O-rings, tee, valve, elbow, check valve, block, hoses, clips, sensor, brackets, rubber
• Pump Drive Assembly
• Pump Device Assembly
• Transmission (Pump) — case, bolts, cartridges, oil seal, bracket, gears, roller bearings, springs, spacers, stopper, retaining rings, O-rings, cover, pipes, gauge, breather, nozzle
• Lubrication (Pump) 1 & 2 — manifolds, adapters, elbows, plugs, bolts, pipes, hoses, brackets, clamps, rubber, spacers
• Transmission Cooler (Pump) — oil cooler, plates, bolts, washers, adapter, hoses
• Swing Device Assembly — front, rear, transmission, knock pins, washers, clamps, bolts, protectors
• Swing Motor — pistons, casings, valves, shafts, spacers, cylinders, bushings, springs, plates, bearings, seals, brake components, seal kits
• Hydraulic Tank — tank, washers, nuts, spacers, pipes, O-rings, bolts, flanges, covers, filters, strainers, rods, breather, elements, valves, springs, couplers, elbows, plugs, level switch, filter cartridges, hoses, brackets
• Suction Piping — pipes, clamps, plates, rubber, bolts, nuts, flanges, hoses, O-rings, adapters, sensors, brackets, plugs
• Delivery Piping — blocks, hoses, pipes, clamps, bolts, washers, O-rings, flanges, sensors, brackets
• Drain Piping — tee, O-rings, elbows, hoses, bolts, washers, clips, pipes, clamps
• Fan Drive Piping — pipes, hoses, O-rings, elbows, flanges, bolts, clips
• Return Piping (1) — blocks, O-rings, bolts, washers, hoses, clamps, pipes, valves, couplings, plugs
• Return Piping (2) — pipe, coupling, clamps, bolts, hoses, O-rings
• Return Piping (3) — hoses, elbows, O-rings, clips, bolts
• Return Piping (4) — pipe, O-rings, bolts, washers, couplings, brackets, plugs, clamps, shims
• Travel Piping (Upper Structure) — hoses, O-rings, split flanges, socket bolts, clamps, spacers, plates, adapters
• Swing Piping — pipes, O-rings, socket bolts, hoses, split flanges, clamps, spacers, plates, brackets, seats
• Main Piping (1/2) — brackets, bolts, washers, blocks, pipes, covers, O-rings, socket bolts, plugs, clamps
• Main Piping (2/2) — blocks, pipes, hoses, adapters, O-rings, flanges, socket bolts, clamps, brackets, seats, cylinders
• Pilot Piping — bolts, lock valve, filter, adapters, elbows, unions, plugs, hoses, bushings, clamps, brackets, panels
• Pilot Piping (Control Valve) — multiple sections covering hoses, elbows, O-rings, tees, adapters, clips, bolts
• Pilot Piping (Rear Panel) — hoses, elbows, tees, adapters, plugs, brackets, bolts, protectors, clips, valve
• Valve Control — valves, tees, adapters, elbows, O-rings
• Valve Lock — body, spool, washers, rings, pins, bolts, O-rings, brackets
• Valve Control (1/2 and 2/2) — housings, plungers, bolts, covers, O-rings, relief valves, caps, springs, sleeves, guides, plugs, seats, poppets, nuts, back-up rings, checks, flanges
• Valve FC (Flow Control) — body, plunger assembly, orifice, ring, spring, name plate, plug, screw, O-ring
• Valve Shuttle — casing, plug, O-ring, seat, ball, name plate, screw, body, gasket, bolt, filter, spool, spring, sleeve, plates
• Valve Solenoid — housing, valve assembly, gasket, O-ring, shims, plug, spring, spool assembly, pipe, seat, plunger, stopper, rod, coil assembly, screws, tape
• Cab Assembly
• Cab Support — rubber cushions, brackets, bolts, washers
• High Cab Parts (1, 2, 3) — beds, bolts, washers, brackets, hoses, joints, clamps, clips, wire harnesses, panels, adapters, elbows, blocks, plates, screws
• Low Cab Parts
• Cab (1, 2, 3) — glass, strikers, stoppers, guards, screws, nuts
• Seat Assembly with Seat Belt — seat, seat belt with switch, belt, spacers, washers, bolts, electrical seat belt
• Window Washer Assembly — washing kit, bolts, washers, clips, grommet, hose
• Water Tank — washing kit, bracket, hose, bolts, nuts, clips
• AM/FM Radio — radio, rubber, wire harness, screws, bracket
• Electric Parts (1) — start switch, brackets, screws, covers, park brake switch, toggle switch, switch box, terminals, name plates, switches, DC-DC converter, controller, spacers, units, clips, relays, brackets, rubber, harnesses, DLU unit, covers, wire harnesses, stickers
• Electric Parts (2) — monitor, bolts, mobile charger assembly, power socket, harness, nuts, washers, brackets
• Electric Parts (3) — batteries, holders, bolts, washers, brackets, screws, clips, horns, relay panel, panel harness, wire harnesses, work lamp, battery cables, plates
• Relay Panel — panel, relay panel, bolts, battery relays, covers, fuse holders, fuses, clamps, brackets
• Panel Harness Parts — clips, bolts, washers, nuts
• Harness Wire 1/2 and 2/2 — main wire harnesses
• Duct Assembly (1, 2) — ducts, bolts, filters, cases, brackets
• Air Conditioner (1, 2-3, 4) — ducts, bolts, filters, cases, brackets, protectors, clips, cock, hoses, joints, belts, blocks, compressors, condensers, tanks, holders, sensors, spacers
• Floor Plate — bushings, plate, rubber bushings
• Console — clips, bolts, console (L), console (R)
• Right Cover Assembly — cover, screws, caps
• Rear Cover Assembly
• Rear Tray — tray, bolts, cover, duct, rubber bushing
• Console Cover — covers, screws, grommets, caps, name plates, cover panel
• Control Lever (Front and Swing) — levers, nuts, boots, grips, clips, bolts, washers, pins
• Lock Lever Assembly — lever, spring pin, tension spring, bracket, bolts, grip
• Control Lever (Travel) — levers, grips, nuts, socket bolts, washers, pedals, bolts, foot rests, covers
• Valve Pilot (Front & Swing) — casing assembly, spools, shims, spacers, springs, guides, retaining rings, pushers, sleeves, O-rings, plates, universal joints, cams, screws, plugs
• Valve Pilot (Travel) — casing assembly, spools, spacers, shims, springs, guides, pusher assembly, holder assembly, bolts, washers, cams, pins, O-rings, covers, plugs, seats, dampers
• Engine Cover (1, 2, 3, Right, Centre, Left) — bolt assemblies, covers, supports, beams, stays, bolts, washers, screws, stoppers, bushings, plates, doors, panels, rubber, lock pins
• Circulation Cover — rubber bushings, bolts, covers, rubber, brackets, angles, screws
• Heat Shield Cover — brackets, bolts, covers, screws, nuts, washers, shims
• Utility Cover — washers, brackets, bolts, doors, cover, tool box
• Under Cover — brackets, bolts, washers, covers, rubbers
• Step — steps, bolts, handrails, brackets, stoppers, nuts, washers, shims
• Fender — fenders, bolts, washers, handrails, steps, clamps, chains, stays, mirrors, pins, leaders, plates
• Undercarriage Parts
• Track Frame — frame, swing bearing, slew circle ring, spacers, bolts, side frames, knock pins, covers, O-rings, washers, lubricate pipings, steps, seals, rubber bushings, plugs
• Lubricate Pipings (Swing Bearing) — pipes, fittings, clamps, bolts, washers, elbows, plugs, grease fittings, hoses, spacers, rubber
• Slew Circle Ring — outer ring, inner ring, balls, spacers, stopper, taper pin, seals, rods, turn buckles
• Travel Piping Cover — covers, bolts, washers, cover (R), cover (L)
• Travel Piping (Track) — adapters, O-rings, hoses, pipes, flanges, socket bolts, tees, elbows, brackets, clamps, clips, nuts
• Travel Device — spindle, bolts, washers, O-rings, motor, drum, support, socket bolts, seal group, bearings, sprocket, nuts, plates, carriers, planetary gears, sun gears, rings, pins, spacers, thrust plates, needle bearings, covers, stoppers, plugs, corks, name plate, screws
• Motor Oil (1/2 and 2/2) — case, shaft, cylinder, plates, pistons, holders, springs, bearings, collars, friction plates, disc plates, brake piston, O-rings, back-up rings, oil seals, plugs, retainers, seal kits, plate assembly, spool assembly, check valves, springs, caps, relief valve assembly, valve assembly, orifices, pins, socket bolts, name plates
• Track Guard — guards, bolts, spacers, washers
• Upper Roller — axles, rollers, bushings, thrust plates, socket bolts, O-rings, covers, plugs, bolts, washers, brackets, seal groups
• Lower Roller — rollers, bushings, axles, collars, seal groups, pins, O-rings, plugs, bolts, washers
• Idler Assembly with Yoke & Guard — idler, yoke, guard, bolts, washers; Idler with Collar (w/o yoke) — idler, shaft, collars, bushings, pins, bolts, seal groups, rings, plugs
• Track Adjuster Assembly — cylinder assembly, cylinder, rod, O-rings, bracket, nut, bolt, piston rod, wearing rings, packing, back-up ring, plate, retaining ring, guide, socket bolts, spacer, valve, spring
• Track Link 710G Assembly — track groups, track chains, shoes, nuts, bolts, links, master links, bushings, pins, spacers, seal washers, retainer pins
• Center Joint — body, spindle, plug, dust seal, O-rings, oil seals, bushings, rings, retaining rings, cover, bolts
• BE Boom 7.55M — boom assembly, bushings, dust seals, blind rivets, name plates, pins, spacers, plates, bolts, washers
• Front Piping (Backhoe) 1/3, 2/3, 3/3 — clamps, bolts, pipes, blocks, O-rings, socket bolts, flanges, hoses, cylinders, brackets
• Lubricate Piping (7.55M Boom) 1/3, 2/3, 3/3 — blocks, elbows, bolts, hoses, clips, clamps, rubber, grease fittings, spacers, adapters, pipes, fittings
• Arm Assembly (B.E.) 3.4M — arm, bushings, dust seals, knock pins, socket bolts, thrust plates, caps, pins, plates, bolts, washers, links, stoppers, O-rings, grease fittings, spacers, collars, bucket cylinder
• STD. Boom 9.1M — boom assembly, bushings, dust seals, name plates, screws, pins, spacers, plates, bolts, washers
• Front Piping (1, 2, 3) (9.1M Boom) — clamps, bolts, pipes, blocks, O-rings, socket bolts, flanges, hoses, cylinders, brackets, supports, nuts, washers
• Lubricate Piping (9.1M Boom) 1/3, 2/3, 3/3 — blocks, elbows, grease fittings, bolts, hoses, clips, clamps, rubber, spacers, pipes, adapters, fittings
• Lub Pipings (Backhoe Arm) — hoses, adapters, elbows, grease fittings, clamps, rubber, spacers, bolts, pipe assembly
• Cyl. Boom (Backhoe, Loader) — tube, rod, head, bushings, rings, packing, O-rings, bolts, bearings, pistons, shims, nuts, screws, balls, bleeders, joints, valves, seal kits
• Cyl. Arm (Backhoe) — tube assembly, rod assembly, head, bushings, rings, packing, O-rings, bearings, pistons, shims, nuts, screws, balls, bolts, pipes, joints, bands, clamps, bleeders, plugs, seal kits
• Cyl. Bucket (Backhoe: B.E. Arm) — tube assembly, rod assembly, head, bushings, rings, packing, O-rings, bearings, pistons, shims, nuts, screws, balls, pipes, bolts, bands, clamps, bleeders, plugs, seal kits
• Bucket Assembly HD (6.5 CU.M) — bucket, adapters, stoppers, shrouds, bushings, tooth points, pin locks, bolts, nuts, washers, covers, O-rings, caps, collars, grease fittings; Side Locking Tooth Point version; 6 CU.M Backhoe version; 5.6 CU.M Backhoe version; Rock 5 CU.M version; Iron Ore 4 CU.M version
• Loader Details — loader front, loader front piping (1, 2), lubricate piping (loader) 1-5, main piping loader, loader control device, loader pilot piping (cab)
• Cyl; Boom, Arm, Bucket, Dump, Level (Loader) — tube assemblies, rod assemblies, heads, bushings, rings, packing, O-rings, bearings, pistons, shims, nuts, screws, balls, pipes, joints, bands, clamps, bleeders, plugs, seal kits
• Loader Bucket 6.5 CU.M, 5.9 CU.M — buckets, bushings, pins, bolts, washers, seals, adapters, shrouds, wear plates, cylinders, spacers, stoppers, tooth points, pin locks, hoses, O-rings, flanges, socket bolts, covers, plates, lubrication piping
• Auto Lubricant System (Loader Bucket) — brackets, hoses, blocks, plugs, adapters, elbows, guards, clips, name plates, blind rivets
• Tools — wrench bars, spanners, socket wrenches, ratchet handles, extension bars, adjustable wrenches, screwdriver, hammer, pipes, grease gun, oil jug, tool box, gear turning tool
• Kit for Name Plate — stickers, name plates, tapes, floor mat
• Lubricator Assembly 200L — bracket, bolts, washers, lubricator, rubber bushing, wire harness
• Despatch Parts (Backhoe Attachment) — covers, O-rings, split flanges, socket bolts, stoppers, bolts, washers
• Stopper Assembly — stopper, rubber, nuts, washers, covers, socket bolts, wooden boxes, pallets, transportation basic machine
• Transportation — Basic Machine — plugs, unions, caps, O-rings, planks, washers, hex screws
• Emergency Spares — elements, O-rings, hydraulic filter element
• First Aid Kit Assembly — bag, transfer label, first aid kit
• Part Number Index — alphabetical listing of every part number with page and item references

IMAGES PREVIEW

This manual covers the Tata Hitachi EX1200V in its entirety. From the engine mounts and radiator to the track frame and bucket teeth, every assembly is broken down into its individual components with part numbers and quantities. The part number index at the back makes it easy to work backwards — if you have a part number stamped on a component, you can look it up to find exactly which assembly it belongs to and what else is in that group.

The manual covers multiple configurations: backhoe and loader attachments, various bucket capacities (4, 5, 5.6, 6, 6.5 CU.M), 7.55M and 9.1M boom options, and both high cab and low cab variants. Serial number ranges from 0ABY-000027 onwards are addressed throughout, with replaceable part callouts where Tata Hitachi superseded components.

Who This Parts Manual Is For

• Equipment owners who need to order the correct replacement parts without relying on dealer counter staff
• Heavy equipment mechanics rebuilding hydraulic cylinders, swing devices, travel motors, or undercarriage components
• Parts managers verifying part numbers and quantities before placing orders
• Fleet maintenance teams maintaining multiple EX1200V units and needing a reliable parts reference on hand

What You Can Do With This Manual

• Identify every component on the machine by part number, name, and quantity
• Look up parts by assembly — from engine to bucket
• Verify serial number applicability before ordering
• Find replacement part numbers for superseded components
• Reference exact quantities needed for a repair
• Cross-reference part numbers using the back-of-book index
• Order with confidence — the right part the first time

Instant PDF delivery after payment. No shipping, no waiting. The file works on any device — laptop, tablet, or smartphone. Print the pages you need for the workshop. Keep the complete Tata Hitachi EX1200V Parts Manual 2017 – 610241745067 on hand for every repair or maintenance job on your excavator.