TCM FD100-2 Forklift Chassis Parts Catalogue – PF-30UD PDF

Description

TCM FD100-2 Forklift Chassis Parts Catalogue – PF-30UD

This is the complete TCM FD100-2 chassis parts catalogue, published by TCM Corporation under document reference PF-30UD. It covers the entire chassis side of the FD100-2 forklift, from the engine mount and cooling package through the drive unit, torque converter, transmission, drive axle, wheel brakes, steering axle, hydraulic control valves, hydraulic lines and the cabin, and closes with a full parts number index. Every section pairs an exploded illustration with an itemised parts list giving the part number, description, required quantity and any build-serial remarks that apply when a part changed during production.

File Details

• Manual type: Parts catalogue (chassis)
• Brand: TCM Corporation
• Model: FD100-2
• Document reference: PF-30UD
• Languages: Japanese / English
• Pages: 491
• Format: PDF

Chapters Covered

• Engine Mount
• Air Cleaner and Pre Cleaner
• Cooling Unit (standard, air cooler, torque converter, dust screen)
• Fuel System
• Exhaust System, Tail Pipe and Exhaust Cover
• Combination Meter
• Electric Plate
• Front Guard Wire Harness
• Frame Wire Harness
• Steering Shaft Cover
• OK-Monitor
• Battery
• Light Unit and Head Lamp
• Rear Combination Lamp
• License Lamp
• Rear Working Light and Revolving Light
• Back Buzzer
• Car Heater System and Heater Unit
• Transmission Control Unit
• Tor-Con Pressure Meter and Thermometer
• Speed Meter and Ammeter
• Drive Unit Mount and Drive Unit
• Torque Converter
• Transmission and Transmission Control Valve
• Charging Pump
• Clutch Pack (Forward and Reverse)
• Parking Brake
• Drive Axle
• Propeller Shaft
• Differential
• Wheel Brake (RH and LH)
• Steering Wheel Unit
• Orbitrol Mount
• Steering Axle and Axle Support
• Wheel (front and rear variants)
• Fender Cover
• Power Cylinder
• Overhead Guard
• Accel Pedal and Foot Pedal
• Brake Valve, Accumulator, Brake Piping and Brake Lever
• Frame, Balance Weight, Oil Tank and Fuel Tank
• Front Guard
• Bonnet and Bonnet Hinge
• Radiator Cover variants
• Floor Board and Battery Cover
• Seat (standard and OK-Monitor versions)
• Pump Mount and Gear Pump
• Valve Control (2SV, 3SV, 4SV, 5SV)
• Control Valve and its inlet, spool and plunger sections
• Hydraulic Line (main circuits 1/2 and 2/2 across build ranges)
• Tilt Cylinder
• Decal sets
• Service Tools
• Front Glass and Front Glass Wiper
• Fire Extinguisher
• Cabin, Air Conditioner, Compressor Mount and Defroster
• Cabin Mount
• Mast sections for VM30G (Fork & Lift Bracket, Mast, Tilt Gauge, Lift Cylinder, Mast Piping, Flow Regulator)

Taken as a whole, the catalogue lets a workshop or parts counter work from a symptom or an assembly view straight to a part number. Nearly every chassis system on the FD100-2 is broken out into its own figure, with sub-assemblies expanded so that individual springs, O-rings, seals, washers and fasteners are listed alongside the major castings. Where a system changed across the production run — cooling packs, hydraulic main lines, radiator covers, bonnet hinges, wire harnesses, control valve spools — the catalogue splits the figure by serial-number range so the right version is picked without guesswork.

How Each Section Works

Every figure opens with an exploded line drawing. Callouts on the drawing match the item numbers in the table beneath it, so you can point at the part you need, read the number off the picture, and confirm the part number, description and quantity from the list. Assembly groups (marked ASSY) are shown with their internal components called out separately, which means you can order either the complete unit or a single seal inside it. Parts that are only sold as part of a set or kit are flagged, as are items that are not illustrated.

Build Serial and Option Coverage

Serial-number remarks run alongside the parts lists wherever a component changed during production. The catalogue uses the machine serial number stamped on the name plate to determine which figure applies, so figures are split with ranges such as 1-154, 155-210 and 211- onwards for the same system. Option codes also drive figure selection — SCB001, SCBFAN and SCBAC for cabin and air-conditioning builds, RRE, RWL and RLY for lighting packages, HR and DEF for heater and defroster, and TUE, CAKB, HC and EX-series codes for regional specification differences. Being able to match both the serial range and the option code to the drawing is what keeps an order correct on the first attempt.

Parts Number Index

At the back of the catalogue there is an alphabetical parts number index. You can search for a known part number directly and it will point you to every figure in the document where that number appears, which is useful when a single seal, bearing or fitting is shared across several assemblies such as the transmission, differential and wheel brakes.

Who This TCM FD100-2 Parts Catalogue Is For

This is a working document for fleet workshops, independent forklift mechanics, and parts counter staff ordering for a TCM FD100-2. It is not a repair manual — it does not contain torque sequences, disassembly procedures or diagnostic flow charts. What it does is make the parts side of any chassis repair possible: identify the component on the truck, find the figure, read the part number, and order the exact version that matches the serial number and specification on the machine.

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Instant PDF Download

Buying this TCM FD100-2 forklift chassis parts catalogue delivers the complete PDF the moment checkout is confirmed. There is no shipping, no waiting for a disc and no restriction on where you open it — a laptop in the workshop, a tablet on the lift, or a phone at the parts counter. Individual figure pages can be printed for the job in hand, and because the entire chassis is indexed by figure number and part number, you can move from the truck in front of you to a confirmed part number in a couple of lookups.