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Terex T780 Parts Manual 12261-475 January 2013 2010 On Highway and Export
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Terex T780 Parts Manual 12261-475 January 2013 2010 On Highway and Export

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Comprehensive illustrated factory parts catalog for the Terex T780 telescopic boom truck crane (2010 On-Highway & Export configurations). Includes complete component breakdowns, part numbers, and exploded schematic views.

SKU: TX-T780-PM-12261 Category: Tags: , , , Vendor: ManualGarage
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Description

Terex T780 Parts Manual 12261-475 January 2013 2010 On Highway and Export

Optimize your heavy equipment maintenance, overhaul routines, and supply ordering with the official Terex T780 Parts Manual 12261-475 January 2013 2010 On Highway and Export. This publication delivers an exhaustive breakdown of every serviceable assembly, subassembly, structural weldment, hydraulic circuit, and mounting hardware item across the carrier chassis and upper superstructure of the Terex T780 crane.

File Details

  • Manual Type: Illustrated Parts Manual / Parts Catalog
  • Brand: Terex Cranes
  • Model: T780 (2010 On-Highway & Export Configurations)
  • Document / Part Number: 12261-475
  • Revision Date: Revised January 2013
  • Language: English
  • Page Count: 355 pages
  • File Format: PDF format

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Terex T780 Parts Manual 12261-475 January 2013 2010 On Highway and Export” are as follows:

2 CARRIER FRAME, FUEL TANKp. 5
2.1) Framep. 5
2.2) Boom Rackp. 5
2.3) Deckingp. 5
2.5) Fuel Tankp. 5
3 OUTRIGGERSp. 5
3.1) Outriggers Assemblyp. 5
3.3) Outrigger Assembly (Option)p. 5
3.5) Outrigger Beam Assemblyp. 5
3.6) Beam Assembly (Option1)p. 5
3.8) Beam Assembly (Option2)p. 5
3.10) Outrigger Jack Cylinder-Sidesp. 5
3.11) Upper Outrigger Cylinderp. 5
3.12) Lower Outrigger Cylinderp. 5
3.13) Outrigger Valves Frontp. 5
3.14) Outrigger Valves Rearp. 5
3.15) Front Jackp. 5
3.16) Outrigger Padp. 5
3.17) Outrigger Sensor Installationp. 5
4 CARRIER SUSPENSIONp. 5
4.1) Front Suspensionp. 5
4.3) Rear Suspensionp. 5
4.6) Air System Rear Suspensionp. 5
4.7) Lower Suspension Kitp. 5
5 CARRIER AXLES & WHEELSp. 5
5.1) Axlesp. 5
5.2) Wheels and Tires-Frontp. 5
5.3) Wheels and Tires-Rear & Frontp. 5
5.4) Wheels and Tires-Rearp. 5
6 CARRIER ENGINEp. 5
6.1) Engine ASSY- 2010 Domesticp. 5
Auto Transmissionp. 5
ISX15, 500HP Cummins Enginep. 5
6.6) Engine Cooling Assembly Exportp. 5
6.7) After Treatment Assemblyp. 5
6A CARRIER ENGINEp. 5
6A.1) Engine ASSY- 2010 Domesticp. 5
Manual Transmissionp. 5
ISX15, 455HP Cummins Enginep. 5
6A.6) Engine Cooling Assemblyp. 5
6A.9) After Treatment Assemblyp. 5
6B CARRIER ENGINEp. 5
6B.1) Engine ASSY – Exportp. 5
Manual Transmissionp. 5
QSX15, 435HP Cummins Enginep. 5
6B.7) Engine, Cooling Assembly Exportp. 5
6B.10) Module, Exhaustp. 5
6C CARRIER ENGINEp. 5
6C.1) Engine ASSY – Exportp. 5
Auto Transmissionp. 5
515HP, Detroit Diesel 60 Series Enginep. 5
6C.6) Engine Cooling Assemblyp. 5
6C.8) Engine Exhaust Assemblyp. 5
6C.9) Engine Air Cleaner Assemblyp. 5
7 TRANSMISSION (Auto)p. 5
7.1) Transmission (Allison – Auto)p. 5
7.2) Main Housingp. 5
7.4) Fill Tubep. 5
7.5) Main Shaftp. 5
7.6) Flangep. 5
7.7) Front Support And Oil Pumpp. 5
7.9) P1 Planetaryp. 5
7.10) P2 Planetaryp. 5
7.11) Control Valvep. 5
7.15) Oil Coolerp. 5
7.16) Torque Converterp. 5
7.18) Flexplate & Adapterp. 5
7.19) Rotating Clutchp. 5
7.21) Converter Housingp. 5
7.23) P3 Planetary And Rear Cover/Retarderp. 5
7.27) Wiring Harnessesp. 5
7A TRANSMISSION (Manual)p. 5
7A.1) Transmissionp. 5
Eaton/Fuller RTO-14909ALL (Manual)p. 5
7B TRANSMISSION (Auto)p. 5
7B.1) Transmission Allison's HD 4070P-Autop. 5
9 DRIVE SHAFTSp. 5
9.1) Drive Shaft, Transmissionp. 5
9.2) Drive Shaftp. 5
9.3) Drive Shaft, Inter-Axlep. 5
10 BRAKESp. 5
10.1) Air Systemp. 5
10.5) Air Systemp. 5
10.6) Air Systemp. 5
10.7) Air Systemp. 5
10.8) Air Systemp. 5
10.9) Air Systemp. 5
10.10)Air System Air Dryerp. 5
11 STEERINGp. 6
11.1) Steering Hydraulicsp. 6
11.2) Steering Gear, Masterp. 6
11.3) Steering Gear, Slavep. 6
11.4) Steering Wheelp. 6
11.5) Steering Pivot Assemblyp. 6
11.6) Steering Columnp. 6
11.7) Intermediate Column Assemblyp. 6
12 SUPERSTRUCTUREp. 6
12.1) Superstructurep. 6
12.3) Swing Bearingp. 6
12.4) Cab Mount Assemblyp. 6
13 COUNTERWEIGHTp. 6
13.1) Counterweight, 15000#p. 6
13.3) Counterweight Mount Assemblyp. 6
13.4) Front Counterweightp. 6
13.5) Cylinder Counterweightp. 6
22 SWING SYSTEMp. 6
22.1) Swing Drive Bradenp. 6
22.2) Swing Reduction Unit Bradenp. 6
22.4) Swing Motorp. 6
24 PUMP DRIVE CASEp. 6
24.1) Winch/Swing Pumpp. 6
(Automatic Transmission)p. 6
24.2) Winch/Swing Pump (Manual Transmission)p. 6
24.3) Boom Pump (Automatic Transmission)p. 6
24.4) Boom Pump (Manual Transmission)p. 6
25 HYDRAULIC SYSTEMp. 6
25.1) Lower Hydraulic Assembly (Auto)p. 6
25.10) Lower Hydraulic Assembly (Manual)p. 6
25.18) Lower Hydraulic Assembly (Auto)p. 6
25.29) Hydraulic Reservoirp. 6
25.31) Hydraulic Reservoirp. 6
25.33) Diverter Valvep. 6
25.34) Front Jack Valvep. 6
25.35) Fan Control Valvep. 6
25.36) Fan Control Valvep. 6
25.37) Pumps & Winchp. 6
25.38) Pumps & Winchp. 6
25.39) Upper Hydraulic Assemblyp. 6
25.42) Swivelp. 6
25.44) Boom Valvep. 6
25.45) Winchp. 6
25.46) Winch Valvep. 6
25.47) Shuttle Reducing Manifoldp. 6
25.49) Swing Valvep. 6
25.51) Boom Hold Valvep. 6
25.52) Swing Drivep. 6
25.53) Relief Valvep. 6
27 OPERATOR’S CAB & MACHINERY HOUSINGp. 6
27.1) Operator’s Cabp. 6
27.4) Operator’s Cabp. 6
27.5) Operator’s Cabp. 6
27.6) Operator’s Cabp. 6
27.7) Operator’s Cabp. 6
27.8) Crane Cab – Wipersp. 6
27.9) Crane Cab – Wipersp. 6
27.10) Operator’s Cab-Front Windshieldp. 6
27.11) Operator’s Cab-Roof Hatchp. 6
27.12) Operator’s Cab-Doorp. 6
27.13) Crane Cab-Shelf Assemblyp. 6
27.14) Carrier Cab Lower (Auto)p. 6
27.17) Lower Cab Assemblyp. 6
27.20) Carrier Cab Lower (Manual)p. 6
27.24) Carrier Cabp. 6
27.25) Carrier Cabp. 6
27.26) Carrier Cabp. 6
27.27) Carrier Cabp. 6
27.28) Carrier Cab (Door)p. 6
27.29) Engine Housingp. 6
27.30) Operator’s Seat (Cranes)p. 6
27.31) Operator’s Seat (Lower Cab)p. 6
28 OPERATOR’S CONTROLSp. 6
28.1) Controlsp. 6
28.2) Swing Brake Controlp. 6
28.4) Swing Lock Assemblyp. 6
28.5) Boom Angle Indicatorp. 6
28.6) Throttle Controls, Upperp. 6
28.7) Throttle Controls, Lowerp. 6
28.9) Module Arm Assembliesp. 6
28.10) Right Arm ASSY-Single Axisp. 6
28.11) Left Arm ASSY-Single Axisp. 6
28.12) Right Arm ASSY-Double Axisp. 6
28.13) Left Arm ASSY-Double Axisp. 6
28.14) Boom Controlp. 6
28.15) Control Modulep. 6
28.16) Control Modulep. 6
30 MARKINGp. 6
30.1) Decalsp. 6
30.2) Decalsp. 6
30.4) Decalsp. 6
30.6) Decalsp. 6
31 HEATING & AIR CONDITIONING (OPERATOR CAB)p. 7
31.1) A/C & Heater Options Operator Cabp. 7
31.2) Hydraulic A/C And L.P. Heaterp. 7
Operator Cab (Option-1)p. 7
31.5) Hose Installation Kitp. 7
Operator Cab (Option-1)p. 7
31.7) Hose ASSY. EVAP. COMP.p. 7
Operator Cab (Option-1)p. 7
31.8) Hose ASSY. Drier to EVAP.p. 7
Operator Cab (Option-1)p. 7
31.9) Hose ASSY, – 6 HYD Case Drainp. 7
Operator Cab (Option-1)p. 7
31.10) Kit, MD 9037/47/57 MTGp. 7
Operator Cab (Option-1)p. 7
31.11) Suburban Assembly Heaterp. 7
Operator Cab (Option-2)p. 7
31.13) No Heater Includes Coverp. 7
Operator Cab (Option-3)p. 7
31.14) Deluxe A/C and Flameless Heatp. 7
Operator Cab (Option-4)p. 7
31.15) Cab ASSY Kit Operator Cab (Option-4)p. 7
31.16) Hydraulic Drive Unitp. 7
Operator Cab (Option-4)p. 7
31.19) Hose & Drive MTG Kitp. 7
Operator Cab (Option-4)p. 7
31.20) Thermostat Assembly Operator Cabp. 7
31A HEATING & AIR CONDITIONING (CARRIER CAB)p. 7
31A.1) Bundle, AC & Heat (Carrier Cab)p. 7
31A.2) Hose & Cond Kit, T300 W/ ISC2010 (Carrierp. 7
Cab)p. 7
31A.3) Blower Unit VW7 2AH (Carrier Cab)p. 7
31A.4) Kit, ELECT WTR VLV (Carrier Cab)p. 7
31A.5) Blower Unit VW7 2AH (Carrier Cab)p. 7
31A.7) ASSY, Evap Coil (Carrier Cab)p. 7
31A.8) ASSY, Blower 12V (Carrier Cab)p. 7
31A.9) Outside Air Kit (Carrier Cab)p. 7
33 ELECTRICAL SYSTEMp. 7
33.1) Dash Assembly, Upperp. 7
33.3) Dash Assembly, Carrierp. 7
33.7) Circuit Breaker, Upperp. 7
33.8) Circuit Breaker, Lowerp. 7
33.9) Electrical System, Batteriesp. 7
33.11) Electrical System Lightsp. 7
33.13) Electrical System Lightsp. 7
33.14) Electrical System Harnessesp. 7
33.15) Collector Ring – 40 Passp. 7
33.16) Relay Panel, Carrierp. 7
33.17) Shift Console Assembly, Lowerp. 7
39 HYDRAULIC TELESCOPING BOOMp. 7
39.1) 126’ Boomp. 7
39.7) 6 Sheave Assembly Nylonp. 7
39.8) 126’ Boom Extend Cylinder
39.9) 126’ Boom Hold Valve
39.10) 126’ Boom Hoist Cylinder
39.11) 126’ Boom Sheave
39A JIBp. 7
39A.1) Offsettable Jib 33’-57’p. 7
39A.2) Offsettable Jib 32’p. 7
39A.3) Jib Stowage Assemblyp. 7
39A.5) Anti-Two Block, Jibp. 7
40 HYDRAULIC WINCHp. 7
40.1) Winch Motorp. 7
40.2) Winch Assemblyp. 7
40.4) Winch Tension Roller Assemblyp. 7
44 HOOK BLOCKS, BALLSp. 7
44.1) Hook Block, 5 Sheave / 75 Tonp. 7
44.2) Overhaul Ball, #419 / 12 Ton / 3/4”p. 7
45 WIRE ROPEp. 7
45.1) Wire Ropep. 7
50 ATTACHMENT OPTIONSp. 7
50.1) Auxiliary Winchp. 7
50.2) Auxiliary Boom Head Sheavep. 7
50.3) Anti-Two (Aux Sheave)p. 7
50.4) Boom Dollyp. 7
50.5) Boom Dolly (Hydraulic Assembly)p. 7
50.6) Boom Dolly (Light Bar)p. 7
50.7) Boom Dolly (Suspension)p. 7
50.8) Boom Dolly (Suspension)p. 7
50.9) Boom Dolly (Suspension)p. 7
52 RATED CAPACITY INDICATOR (RCI 510)p. 7
52.1) Greer RCI510 (Computer)p. 7
52.2) Greer RCI510 (Reel)p. 7
52.3) RCL Assemblyp. 7
54 FILTERSp. 7
54.1) Filter Specificationsp. 7
55 SPARE PARTS LISTp. 7
55.1) Recommended Spare parts Listp. 7
718 0728p. 23
718 0728p. 23
718 0001p. 24
718 0002p. 25
718 0142p. 118
718 0141p. 117
718 0140p. 116
718 0157p. 146
718 0157p. 146
722 0048p. 152
722 0050p. 154
718 0269p. 153
722 0229p. 155
721 0023p. 319
See Page 25. for Hold Valve Plumbingp. 320
718 0584p. 320
721 0028p. 321

Chapters Covered

  • Group 2 — Carrier Frame, Fuel Tank: Frame weldment, boom rack, carrier decking kit, 100-gallon fuel tank installation
  • Group 3 — Outriggers: Outriggers assembly, standard and optional beam assemblies, outrigger side jack cylinders, upper and lower outrigger cylinders, front and rear hydraulic outrigger valves, front stabilizer jack assembly, ground pads, outrigger position sensor installation
  • Group 4 — Carrier Suspension: Tandem front suspension assembly, torque rods, transverse links, rear suspension assemblies, rear suspension air system, trailing arms, rolling lobe air springs, shock absorbers, lower suspension kit
  • Group 5 — Carrier Axles & Wheels: Front tandem axles, rear tandem drive axles (automatic 6.14:1 and manual 5.38:1 ratios), brake kits, front wheels and 445/65R22.5 tires, rear wheels and 315/80R22.5 tires
  • Group 6 / 6A / 6B / 6C — Carrier Engine Configurations:
    • ISX15 500HP Cummins Engine Assembly (2010 Domestic Automatic Transmission)
    • ISX15 455HP Cummins Engine Assembly (2010 Domestic Manual Transmission)
    • QSX15 435HP Cummins Engine Assembly (Export Manual Transmission)
    • Detroit Diesel 60 Series 515HP Engine Assembly (Export Automatic Transmission)
    • Engine cooling assemblies, radiator/CAC modules, fan shrouds, DEF tank and aftertreatment assembly, exhaust modules, and heavy-duty air cleaners
  • Group 7 / 7A / 7B — Transmissions: Allison HD 4700 / HD 4070P automatic transmission component breakdowns (main housing, clutches C1 through C6, planetary gearsets P1 through P4, control valve body, solenoids, oil cooler, torque converter), Eaton Fuller RTO-14909ALL manual transmission
  • Group 9 — Drive Shafts: Transmission drive shaft, front axle drive shaft, inter-axle drive shaft
  • Group 10 — Brakes & Pneumatic Air Systems: Air brake piping schematics, supply reservoirs, ABS relay valves, glad hands, air switch, Rockwell WABCO System Saver 1200 desiccant air dryer
  • Group 11 — Steering: Power steering master and slave steering boxes, steering column, intermediate shaft assembly, steering pivot assembly, hydraulic steering plumbing
  • Group 12 — Superstructure: Crane superstructure frame weldment, 48-bolt internal swing bearing assembly, operator cab isolation mounting
  • Group 13 — Counterweight: 15,000 lb counterweight slab system, hydraulic removal cylinders, mounting brackets, front bumper counterweight
  • Group 22 — Swing System: Braden swing drive, planetary reduction gearbox, internal multi-disc swing brake, hydraulic swing motor
  • Group 24 — Pump Drive Case: Winch and swing hydraulic pumps, boom telescoping pumps for automatic and manual chassis
  • Group 25 — Hydraulic System: Complete carrier chassis lower hydraulics, triple hydraulic pumps, proportional directional valves, diverter valve, front jack valve, hydraulic reservoir with internal suction and return filters, high-pressure swivel joint, boom lift/tele valves, winch control manifolds, pressure reducing and relief valves
  • Group 27 — Operator Cab & Machinery Housing: Superstructure crane cab, sliding doors, windshield frame, roof hatch, pantograph dual-speed wiper assemblies, insulation trim, lower carrier operator cabs (automatic and manual dash consoles, steering wheels, foot pedals, seating)
  • Group 28 through Group 55 (Indexed): Operator controls, safety decals, cab heating and air conditioning (upper and lower), 126-foot hydraulic telescoping boom, offsettable jibs (32 ft and 33-57 ft), hydraulic hoists, 75-ton hook block, overhaul ball, wire rope, Greer RCI 510 rated capacity indicator, filter specifications, and recommended spare parts

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Terex T780 Parts Manual 12261-475 January 2013 2010 On Highway and Export — PDF page 1 preview
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This technical catalog delivers comprehensive coverage of the structural, hydraulic, drivetrain, and pneumatic assemblies of the Terex T780 crane. Every parts group provides high-clarity exploded isometric diagrams matched with exact Terex reference part numbers, standardized descriptions, and unit quantities per assembly, streamlining component identification and ordering.

Professional Procurement & Maintenance Support

Whether you are maintaining a single unit or managing a heavy crane fleet, having access to the Terex T780 Parts Manual 12261-475 January 2013 2010 On Highway and Export ensures you select the correct factory-specified replacement parts. Accurate part identification prevents costly assembly errors, minimizes machine downtime, and ensures mechanical components, hydraulic seals, valves, and structural pins fit to factory tolerances. This manual is delivered as an instant digital PDF download, ready for immediate access on any laptop, tablet, smartphone, or workshop terminal, and can be printed on demand for hands-on shop floor use.

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